Automatic placing device for firing high-purity aluminum oxide ceramic chips

By designing an automatic placement device and using the coordinated cooperation of the roller conveyor and other components, the automatic stacking and conveying of high-purity alumina ceramic sheets is realized, solving the problems of low manual operation efficiency and safety hazards, improving firing efficiency and ensuring safety.

CN222560605UActive Publication Date: 2025-03-04GONGYI MINGZHU SPECIAL CERAMIC MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420552292.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-04
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

During the firing of high-purity alumina ceramics, manual operation efficiency is low and safety risks exist, especially in high temperature environments in the sintering furnace.

Method used

An automatic placement device is designed, including a roller conveyor, a lifting assembly, a guard assembly and a clamping assembly. Through the coordinated cooperation of these components, the automatic stacking and conveying of high-purity alumina ceramic sheets are realized to a sintering furnace for sintering.

Benefits of technology

It improves firing efficiency, reduces manpower burden, and avoids safety risks for personnel in high temperature environments.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222560605U_ABST
    Figure CN222560605U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of high-purity aluminum oxide production, in particular to an automatic placing device for high-purity aluminum oxide ceramic chip firing, which comprises an operation table, a roller conveyor is arranged at the top of the operation table, supporting columns are arranged at four corners of the bottom of the operation table, and bases are inserted into the bottoms of the supporting columns. A rectangular machine body penetrates through the two bases in the conveying direction of the roller conveyor, a lifting assembly is arranged in the rectangular machine body, a blocking and protecting assembly is arranged at the end, close to the sintering furnace, of the roller conveyor, a containing frame is further arranged at the end, and clamping assemblies are arranged on the portions, on the two sides of the roller conveyor, of the containing frame. According to the automatic placing device for sintering the high-purity aluminum oxide ceramic wafers, the high-purity aluminum oxide ceramic wafers can be placed in the sintering trays, the sintering trays are placed on the roller conveyor one by one, the multiple sintering trays are stacked through cooperation of all the assemblies, the sintering trays are conveyed into a sintering furnace through the roller conveyor, and the sintering trays are placed in the sintering furnace. The firing efficiency is high, and personnel injury is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of high-purity alumina production, in particular to an automatic placing device for firing high-purity alumina ceramic pieces. Background Art

[0002] High-purity alumina powder is white micro powder with uniform particle size, easy to disperse, stable chemical properties, moderate high-temperature shrinkage performance, good sintering performance, high conversion rate and low sodium content. This product is the basic raw material for the production of heat-resistant, wear-resistant and corrosion-resistant products, such as high-aluminum refractory materials, high-strength ceramic products, automobile spark plugs, advanced grinding materials and other products with reliable quality, high melting point, good thermal stability, high hardness, good wear resistance, high mechanical strength, good electrical insulation and corrosion resistance. It is widely used in the mirror polishing of shaped and unshaped refractory materials, refractory castable binders, wear-resistant abrasives, high-purity refractory fibers, special ceramics, electronic ceramics, structural ceramics, stainless steel, granite and other decorative materials to meet different purposes.

[0003] When producing ceramics, especially high-purity alumina ceramics, these ceramic raw material powders are generally submicron or nanometer fine particles. First, the ceramic powder is loaded into a rubber sleeve mold, and then the rubber sleeve mold is sealed and placed in an isostatic pressing high-pressure cylinder for pressing, and then placed in a kiln for sintering, and finally the ceramics are processed. However, when sintering the formed high-purity alumina ceramic sheets, the operator usually puts a batch of ceramic sheets into a sintering tray, and then stacks several sintering trays together and puts them into the sintering furnace, which results in low firing efficiency; and due to the high temperature in the sintering furnace, manual operation may have certain safety hazards. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects described in the background technology, thereby realizing an automatic placement device for firing high-purity alumina ceramic sheets, which can place high-purity alumina ceramic sheets into sintering trays, place trays of sintering trays on a roller conveyor, and stack multiple sintering trays through the coordinated cooperation of the roller conveyor, the lifting assembly, the guard assembly and the clamping assembly, and convey the high-purity alumina ceramic sheets in the sintering trays to the sintering furnace for sintering through the roller conveyor, thereby achieving high firing efficiency and avoiding personal injury.

[0005] To achieve the above-mentioned invention purpose, the technical solution of the utility model is: an automatic placement device for firing high-purity alumina ceramic sheets, including an operating table, a roller conveyor is arranged on the top of the operating table, support columns are arranged at the four corners of the bottom of the operating table, bases are plugged into the bottoms of the support columns, a rectangular body is penetrated through the middle of the two bases along the transmission direction of the roller conveyor, a lifting assembly is arranged in the rectangular body, a guard assembly is arranged at the end of the roller conveyor closer to the sintering furnace, a placement rack is also arranged at the end of the roller conveyor closer to the sintering furnace, and clamping assemblies are arranged on the placement racks on both sides of the roller conveyor.

[0006] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, the lifting assembly includes a slide rail, which is detachably fixed at the bottom of the rectangular body, and two sliding push blocks are slidably arranged on the slide rail, and the two sliding push blocks are connected by a connecting piece, and a driving telescopic rod is arranged at one end of the rectangular body, and its telescopic end is connected to the sliding push block;

[0007] The lifting assembly also includes a connecting column and a limiting column. The connecting column is arranged at the bottom of the supporting column. A through hole is opened on the top of the rectangular body directly below the connecting column. The limiting column is fixedly arranged in the through hole. The connecting column is slidably inserted in the limiting column. A pulley is arranged at the bottom of the connecting column.

[0008] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, a buffer return spring is arranged between the pulley and the limiting column.

[0009] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, the shielding assembly includes a shielding telescopic rod, which is fixedly arranged at the end of the roller conveyor, and an L-shaped baffle is fixedly arranged at the telescopic end of the shielding telescopic rod.

[0010] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, when the telescopic end of the protective telescopic rod is fully retracted, the top surface of the L-shaped baffle is equal to the height of the highest point of the roller cross section of the roller conveyor.

[0011] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, the clamping assembly includes a clamping telescopic rod, the clamping telescopic rod is fixedly arranged on the placement frame, and an L-shaped clamping plate is fixedly arranged at the telescopic end of the clamping telescopic rod.

[0012] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, clamping grooves are correspondingly provided on the baffles on both sides of the roller conveyor directly below the L-shaped clamping plate.

[0013] In the above-mentioned automatic placement device for firing high-purity alumina ceramic sheets, a sintering disk is arranged on the roller conveyor, and the distance between the two sides of the sintering disk perpendicular to the conveying direction of the roller conveyor is equal to the distance between the baffles on both sides of the roller conveyor, and matching grooves are provided in the middle of both sides of the sintering disk perpendicular to the conveying direction of the roller conveyor, and flow holes are provided in the middle of the top of both sides of the sintering disk along the conveying direction of the roller conveyor.

[0014] Compared with the prior art, the automatic placement device for firing high-purity alumina ceramic sheets of the utility model has at least the following beneficial effects:

[0015] The utility model discloses an automatic placing device for firing high-purity alumina ceramic sheets, which can place the high-purity alumina ceramic sheets to be fired into a sintering tray, and then a roller conveyor can place and convey the sintering trays one by one thereon, and a plurality of sintering trays can be stacked through the coordinated cooperation of the roller conveyor, the lifting assembly, the guard assembly and the clamping assembly, and the high-purity alumina ceramic sheets in the sintering trays can be conveyed into a sintering furnace for sintering through the roller conveyor. The device has high firing efficiency, reduces the burden of manpower, and avoids personal injury. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the automatic placement device for firing high-purity alumina ceramic sheets of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the guarding assembly and the clamping assembly of the automatic placing device for firing high-purity alumina ceramic pieces of the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the structure of a lifting component of an automatic placement device for firing high-purity alumina ceramic sheets.

[0019] In the figure: 1, operating table; 2, roller conveyor; 21, clamping groove;

[0020] 3. Support column; 4. Base; 5. Rectangular body;

[0021] 6. Lifting assembly; 61. Slide rail; 62. Sliding push block; 63. Driving telescopic rod; 64. Connecting piece; 65. Limiting column; 66. Connecting column; 67. Pulley;

[0022] 7. Buffer return spring; 8. Placement rack;

[0023] 9. Guard assembly; 91. Guard telescopic rod; 92. L-shaped baffle;

[0024] 10. Clamping assembly; 101. Clamping telescopic rod; 102. L-shaped clamping plate;

[0025] 11. Sintering disk; 111. Matching groove; 112. Flow hole. DETAILED DESCRIPTION

[0026] The automatic placement device for firing high-purity alumina ceramic sheets of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.

[0027] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0028] The automatic placing device for firing high-purity alumina ceramic sheets of this embodiment is shown in FIG. Figure 1-Figure 3 The device can put high-purity alumina ceramic sheets into the sintering tray, place the sintering trays one by one on the roller conveyor, and stack multiple sintering trays through the coordinated cooperation of the roller conveyor, the lifting assembly, the guard assembly and the clamping assembly, and convey the high-purity alumina ceramic sheets in the sintering trays to the sintering furnace for sintering through the roller conveyor. The firing efficiency is high, the burden of manpower is reduced, and injuries to personnel are avoided. It mainly includes an operating table 1, a roller conveyor 2 is fixedly arranged on the top of the operating table 1, support columns 3 are fixedly arranged at the four corners of the bottom of the operating table 1, and the bottom of the support columns 3 are all plugged with bases 4, and the middle of the two bases 4 along the conveying direction of the roller conveyor 2 are penetrated by a detachable and fixed rectangular body 5. A placement rack 8 is also arranged at the end of the roller conveyor 2 closer to the sintering furnace, and a touch switch is arranged on the top of the placement rack 8.

[0029] In order to improve the sintering efficiency, in this embodiment, see Figure 1 and Figure 2 The roller conveyor 2 is provided with a sintering plate 11 that matches the roller conveyor 2. The distance between the two sides of the sintering plate 11 perpendicular to the conveying direction of the roller conveyor 2 is equal to the distance between the baffles on both sides of the roller conveyor 2, so that stable conveying can be achieved. Matching grooves 111 are provided in the middle of both sides of the sintering plate 11 perpendicular to the conveying direction of the roller conveyor 2. Flow holes 112 are provided in the middle of the tops of both sides of the sintering plate 11 along the conveying direction of the roller conveyor 2 to facilitate air circulation during sintering.

[0030] In order to allow the sintering trays to be stacked, in this embodiment, see Figure 2 and Figure 3, a clamping assembly 10 is provided on the placement rack 8 on both sides of the roller conveyor 2. The clamping assembly 10 includes a clamping telescopic rod 101, which is fixedly provided on the placement rack 8, and an L-shaped clamping plate 102 is fixedly provided at the telescopic end of the clamping telescopic rod 101, and a touch switch is provided on the bottom side of the L-shaped clamping plate 102. Clamping grooves 21 are correspondingly provided on the baffles on both sides of the roller conveyor 2 just below the L-shaped clamping plate 102. During the upward displacement of the sintering disk 11, it will first touch the touch switch provided on the bottom side of the L-shaped clamping plate 102. At this time, the control module controls the clamping telescopic rod 101 to drive the L-shaped clamping plate 102 to retract first and then extend and reset. When the last sintering disk 11 is stacked, when moving upward, the edge of the sintering disk 11 will touch the touch switch on the top of the placement rack 8, and at this time all the telescopic rods of the device will retract.

[0031] In order to enable the roller conveyor to move in the vertical direction, in this embodiment, see Figure 3 The rectangular body 5 is provided with a lifting assembly 6, and the lifting assembly 6 includes a slide rail 61, and the slide rail 61 is detachably fixed at the bottom of the rectangular body 5. Two sliding push blocks 62 are slidably provided on the slide rail 61, and the two sliding push blocks 62 are fixedly connected by a connecting piece 64. A driving telescopic rod 63 is fixedly provided at one end of the rectangular body 5, and its telescopic end is fixedly connected to the sliding push block 62. The lifting assembly 6 also includes a connecting column 66 and a limiting column 65. The connecting column 66 is fixedly provided at the bottom of the supporting column 3. A through hole is provided at the top of the rectangular body 5 directly below the connecting column 66. The limiting column 65 is fixedly provided in the through hole. The connecting column 66 is slidably inserted in the limiting column 65, and a pulley 67 is fixedly provided at the bottom of the connecting column 66. A buffer return spring 7 is arranged between the pulley 67 and the limit column 65. When impacted by external force, the buffer return spring 7 can absorb part of the energy, reduce the impact force of the sliding push block 62 on the pulley 67, and play a buffering role. After the external force disappears, the buffer return spring 7 can release the absorbed energy and play a resetting role.

[0032] In order to enable the sintering trays to be stacked at a fixed point, in this embodiment, see Figure 2 and Figure 3, a guard assembly 9 is provided at one end of the roller conveyor 2 closer to the sintering furnace, and the guard assembly 9 includes a guard telescopic rod 91, and the guard telescopic rod 91 is fixedly provided at the end of the roller conveyor 2, and an L-shaped baffle 92 is fixedly provided at the telescopic end of the guard telescopic rod 91. When the telescopic end of the guard telescopic rod 91 is fully retracted, the top surface of the L-shaped baffle 92 is equal to the height of the highest point of the roller cross section of the roller conveyor 2, so that when the sintering disk 11 is transported, it serves as a conveying mechanism connected to the sintering furnace. The vertical plate portion of the L-shaped baffle 92 is provided with a touch switch. When the sintering disk 11 is transported to the end of the roller conveyor 2 and touches the touch switch on the L-shaped baffle 92, the driving telescopic rod 63 of the lifting assembly 6 drives the other components to complete a reciprocating motion, so that the support column 3 first moves upward and then resets, and then the roller conveyor 2 and the sintering disk 11 thereon will simultaneously move upward to the highest point and then move downward to reset.

[0033] The working principle of the automatic placing device for firing high-purity alumina ceramic sheets of the utility model is as follows: the vertical plate portion of the L-shaped baffle plate 92 is provided with a touch switch. When the sintering disk 11 is transported to the end of the roller conveyor 2 and touches the touch switch on the L-shaped baffle 92, the driving telescopic rod 63 of the lifting assembly 6 drives the other components to complete a reciprocating motion, so that the support column 3 first moves upward and then resets, and then the roller conveyor 2 and the sintering disk 11 thereon will simultaneously move upward to the highest point and then move downward to reset. At this time, the sintering disk 11 will first touch the touch switch provided on the bottom side of the L-shaped clamping plate 102 during the upward displacement. At this time, the control module controls the clamping telescopic rod 101 to drive the L-shaped clamping plate 102 to first retract and then extend and reset. When the L-shaped clamping plate 102 retracts, the sintering disk 11 on the roller conveyor 2 continues to move upward to the maximum value. At this time, the L-shaped clamping plate 102 extends and resets, and passes through the gap formed by the clamping groove 21 opened on the baffle of the roller conveyor 2 and the matching groove 111 on the sintering disk 11 to lift the bottom of the sintering disk 11. At the same time, the roller conveyor 2 continues to move downward and reset, and repeats this process. When the last sintering disk 11 is stacked, the edge of the sintering disk 11 will touch the touch switch on the top of the placement rack 8 when moving upward. At this time, all the telescopic rods of the device are retracted. When the telescopic end of the protective telescopic rod 91 is fully retracted, the top surface of the L-shaped baffle 92 is equal to the height of the highest point of the roller cross section of the roller conveyor 2, so that the sintering disks 11 stacked on the roller conveyor 2 can be smoothly transported to the conveying mechanism of the sintering furnace for sintering and conveying.

[0034] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.

[0035] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.

Claims

1. An automatic placement device for firing high-purity alumina ceramic sheets, characterized in that: The invention comprises an operating table (1), wherein a roller conveyor (2) is arranged on the top of the operating table (1), support columns (3) are arranged at the four corners of the bottom of the operating table (1), and bases (4) are inserted at the bottom of the support columns (3). A rectangular body (5) is arranged through the middle of two bases (4) along the conveying direction of the roller conveyor (2), and a lifting assembly (6) is arranged in the rectangular body (5). A guard assembly (9) is arranged at the end of the roller conveyor (2) closer to the sintering furnace, and a placement rack (8) is also arranged at the end of the roller conveyor (2) closer to the sintering furnace, and clamping assemblies (10) are arranged on the placement racks (8) on both sides of the roller conveyor (2).

2. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 1 is characterized in that: The lifting assembly (6) comprises a slide rail (61), the slide rail (61) is detachably fixedly arranged at the bottom of the rectangular body (5), two sliding push blocks (62) are slidably arranged on the slide rail (61), and the two sliding push blocks (62) are connected by a connecting piece (64); a driving telescopic rod (63) is arranged at one end of the rectangular body (5), and the telescopic end of the driving telescopic rod is connected to the sliding push block (62); The lifting assembly (6) further comprises a connecting column (66) and a limiting column (65); the connecting column (66) is arranged at the bottom of the supporting column (3); a through hole is provided on the top of the rectangular body (5) directly below the connecting column (66); the limiting column (65) is fixedly arranged in the through hole; the connecting column (66) is slidably inserted in the limiting column (65); and a pulley (67) is provided at the bottom of the connecting column (66).

3. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 2, characterized in that: A buffer return spring (7) is provided between the pulley (67) and the limiting column (65).

4. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 1, characterized in that: The guard assembly (9) comprises a guard telescopic rod (91), the guard telescopic rod (91) being fixedly arranged at the end of the roller conveyor (2), and an L-shaped baffle (92) being fixedly arranged at the telescopic end of the guard telescopic rod (91).

5. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 4 is characterized in that: When the telescopic end of the protective telescopic rod (91) is fully retracted, the top surface of the L-shaped baffle (92) is at the same height as the highest point of the roller cross section of the roller conveyor (2).

6. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 1, characterized in that: The clamping assembly (10) comprises a clamping telescopic rod (101), the clamping telescopic rod (101) is fixedly arranged on a placement frame (8), and an L-shaped clamping plate (102) is fixedly arranged at the telescopic end of the clamping telescopic rod (101).

7. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 6, characterized in that: Clamping grooves (21) are correspondingly formed on the baffles on both sides of the roller conveyor (2) directly below the L-shaped clamping plate (102).

8. The automatic placement device for firing high-purity alumina ceramic sheets according to claim 1, characterized in that: A sintering plate (11) is arranged on the roller conveyor (2), the distance between the two sides of the sintering plate (11) perpendicular to the conveying direction of the roller conveyor (2) is equal to the distance between the baffles on both sides of the roller conveyor (2), and matching grooves (111) are provided in the middle of both sides of the sintering plate (11) perpendicular to the conveying direction of the roller conveyor (2), and flow holes (112) are provided in the middle of the top of both sides of the sintering plate (11) along the conveying direction of the roller conveyor (2).