Anti-deviation cutting device for production of ceramic fiber needled carpet
By designing a cutting device for the production of ceramic fiber needle-punch blankets that is anti-offset, the problem of edge burrs of ceramic fiber blankets is solved, and the collaborative work of cutting, burning and cooling is achieved, improving production convenience and product quality.
Patent Information
- Application Number
- CN202421080751.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-17
AI Technical Summary
During the production process of ceramic fiber needle-punching blanket, there will be burrs on both sides of the edges after needle-punching, which requires heating and shaping, resulting in inconvenience in use and reducing the convenience of use.
A cutting device for the production of anti-offset ceramic fiber needle-punch blankets is designed, including a base plate assembly, an anti-offset assembly, a scalding assembly, a clamping assembly, a cutting assembly and a cooling assembly. Through the coordinated work of these components, anti-offset, cutting, a scalding and cooling of the ceramic fiber blanket is achieved.
It effectively solves the problem of edge burrs of ceramic fiber blankets, improves the convenience and efficiency of the production process, and ensures the stability of product quality.
Smart Images

Figure CN222575095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting devices, in particular to a cutting device for producing anti-deviating ceramic fiber needle-punched blankets. Background Art
[0002] Ceramic fiber is made by double-sided needle punching process, which can adapt to work well in high and low temperature environment. Ceramic fiber needle punched blanket is light in weight, high temperature resistant, good thermal stability, low thermal conductivity, small specific heat and mechanical vibration resistance. At the same time, it has high tensile strength, tear resistance, corrosion resistance, acid and alkali resistance, excellent chemical stability, excellent thermal stability and high porosity. Low heat capacity and low thermal conductivity. It is helpless against three types of heat transfer: heat conduction, heat radiation and heat convection. Through excellent attraction and noise reduction performance, the noise is isolated from the outside, and the fireproof and heat-insulating performance also block the noise. When producing ceramic fiber needle punched blanket, it needs to be cut, so we are required to make a cutting device for the production of ceramic fiber needle punched blanket with anti-deviated. In the production process of traditional ceramic fiber needle punched blanket, burrs will appear on the edges of both sides of the ceramic fiber blanket after needle punching, so it needs to be heated and ironed, and then shaped, which makes it inconvenient to use and reduces the convenience of use. Utility Model Content
[0003] In order to overcome the disadvantages of burrs on both sides of the traditional needle-punched ceramic fiber blanket during the production process, it is necessary to heat and iron the edges before shaping, which makes it inconvenient to use and reduces the convenience of use.
[0004] The technical solution of the utility model is: a cutting device for the production of ceramic fiber needle-punched blanket with anti-deviation, including a bottom plate assembly, an anti-deviation assembly, an edge ironing assembly, a clamping assembly, a cutting assembly, and a cooling assembly; anti-deviation assemblies for anti-deviation are arranged on both sides of the bottom plate assembly; the bottom plate assembly is a place for support. The anti-deviation assembly is a place for anti-deviation. An edge ironing assembly for edge ironing is arranged on one side of the anti-deviation assembly; the edge ironing assembly is a place for ironing uncut fabric. A clamping assembly for clamping is arranged on one side of the edge ironing assembly; the clamping device is a place for clamping fabric. A cutting assembly for cutting is arranged on the upper end of the clamping assembly; the cutting assembly is a power device for cutting. A cooling assembly for cooling is arranged on one side of the cutting assembly; the cooling assembly is a place for cooling.
[0005] Preferably, a bottom plate assembly is provided for support; an anti-deflection assembly is provided for anti-deflection to prevent the fabric from moving in and out; an edge ironing assembly is provided for ironing the uncut fabric; a clamping device is provided for clamping the fabric to prevent it from shifting in the middle; a cutting assembly is provided for cutting; a cooling assembly is provided for cooling and, at the same time, the edge ironing is performed on the cut fabric.
[0006] Preferably, the bottom plate assembly includes a support plate, a support leg and an upper bracket; the support plate is provided with a support leg at the lower end; the support plate is provided with an upper bracket at the upper end. The support plate is supported by the support leg, and the upper bracket performs fixed support work.
[0007] Preferably, the anti-deviation assembly includes a side bracket, a roller, a fixing part and a winding motor; the side brackets are arranged on both sides of the support plate; the roller is rotatably connected to the side bracket; the front end of one roller is arranged with a winding motor; and two fixing parts are arranged on the roller. The side bracket supports the roller, the fixing part on the roller performs the anti-deviation work, and the winding motor drives the roller to rotate to wind the cloth.
[0008] Preferably, the edge ironing assembly includes a push rod, a hollow plate and a heating tube; a push rod is arranged on one side of the roller; a hollow plate is arranged on the push rod; and a heating tube is arranged inside the hollow plate. The push rod is extended and retracted to drive the hollow plate to press against both sides of the fabric, and the heating tube heats both sides to iron the edges.
[0009] Preferably, the clamping assembly includes a telescopic rod, an L-shaped fixed plate and a movable clamping plate; a telescopic rod is provided on one side of the push rod; an L-shaped fixed plate is provided on the telescopic rod; and a movable clamping plate is slidably connected to the L-shaped fixed plate. The telescopic rod is extended and retracted, driving the L-shaped fixed plate to move and adhere to the fabric, and the movable clamping plate moves on the L-shaped fixed plate to clamp fabrics of different thicknesses.
[0010] Preferably, the cutting assembly includes a cylinder and an electric cutting knife; the upper end of the movable clamping plate is provided with a cylinder; the lower end of the cylinder is provided with an electric cutting knife. The cylinder is extended and retracted to drive the electric cutting knife to move, and the electric cutting knife cuts the cloth.
[0011] Preferably, the cooling assembly includes a protective cover, a fan, a perforated hollow pipe, a cloth pressing roller and a burr edge ironing board; a protective cover is provided on one side of the electric cutting knife; a fan is provided inside the protective cover; a perforated hollow pipe is provided between the protective covers; a cloth pressing roller is provided at the lower end of the perforated hollow pipe; and a burr edge ironing board is provided between the cloth pressing rollers. The protective cover protects the fan, and the fan blows air to cool down the fabric. At the same time, the air can be blown out from the perforated hollow pipe to cool down the fabric. The cloth pressing roller supports the fabric to reduce friction damage to the fabric. The burr edge ironing board irons the edges after cutting.
[0012] Beneficial effects of the utility model:
[0013] 1. A cutting device is provided, including a workbench, a bottom plate and supporting legs are provided on the workbench for supporting work, fixed rollers are provided at the front and rear ends of the workbench, and a fixed limiting structure is provided on the rollers to limit the position of the ceramic fiber needle-punched blanket when entering and exiting, so as to ensure that no displacement occurs during the entry and exit process. A bilateral push rod structure is provided between the cutting device and the workbench surface, and is extended and retracted according to the fixed limiting structures at the front and rear ends to ensure that the ceramic fiber needle-punched blanket does not shift during the movement of the middle end. At the same time, a fixed clamping device is provided on the push rod structure, and a certain clamping effect is performed on the needle-punched blanket when the needle-punched blanket is driven to shift, so as to facilitate displacement cutting work. Since the edges of both sides of the ceramic fiber blanket after needle-punching are not neat, an edge-ironing structure is provided on both sides to trim the burrs. This overcomes the disadvantage that burrs will be generated on the edges of both sides of the traditional needle-punched ceramic fiber blanket during the production process, so it is necessary to heat and iron the edges, and then shape it, which leads to inconvenience in use and reduces the convenience of use;
[0014] 2. The bottom plate assembly, anti-deviation assembly and ironing assembly are set to work before cutting. The support plate is supported by the legs, and the upper bracket is fixed to support. The side bracket supports the roller, and the fixings on the roller are used to prevent deflection. The winding motor drives the roller to rotate to wind the fabric. The push rod is extended and retracted to drive the hollow plate to press against both sides of the fabric, and the heating tube heats and irons both sides. The clamping assembly, cutting assembly and cooling assembly are set to work after cutting. The telescopic rod is extended and retracted to drive the L-shaped fixed plate to move and press against the fabric. The mobile clamping plate moves on the L-shaped fixed plate to clamp fabrics of different thicknesses. The cylinder is extended and retracted to drive the electric cutting knife to move, and the electric cutting knife cuts the fabric. The protective cover protects the fan, which blows air to cool down the fabric. At the same time, the air can be blown out from the open hollow pipe to cool down the fabric. The cloth pressing roller supports the fabric to reduce friction damage to the fabric. The burr ironing board irons the edges after cutting to complete the anti-deviation cutting work of the ceramic fiber needle-punched blanket production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 The figure shows a three-dimensional structure diagram of a cutting device for producing a ceramic fiber needle-punched blanket with an anti-deviating function according to the utility model;
[0016] Figure 2 Shown is a schematic diagram of an anti-deviation component of a cutting device for producing anti-deviation ceramic fiber needle-punched blankets of the utility model;
[0017] Figure 3 Shown is a schematic diagram of a clamping assembly of a cutting device for producing an anti-deviating ceramic fiber needle-punched blanket of the utility model;
[0018] Figure 4Shown is a schematic diagram of a cooling assembly of a cutting device for producing an anti-deviating ceramic fiber needle-punched blanket of the utility model;
[0019] Explanation of the accompanying drawings: 1. Bottom plate assembly; 2. Anti-deflection assembly; 3. Ironing edge assembly; 4. Clamping assembly; 5. Cutting assembly; 6. Cooling assembly; 101. Support plate; 102. Support leg; 103. Upper end bracket; 201. Side bracket; 202. Roller; 203. Fixing piece; 204. Winding motor; 301. Push rod; 302. Hollow plate; 303. Heating tube; 401. Telescopic rod; 402. L-shaped fixing plate; 403. Movable clamping plate; 501. Cylinder; 502. Electric cutting knife; 601. Protective cover; 602. Fan; 603. Perforated hollow pipe; 604. Cloth pressing roller; 605. Burr ironing edge plate. DETAILED DESCRIPTION
[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0021] See also Figure 1 The utility model provides an embodiment: a cutting device for producing ceramic fiber needle-punched blanket with anti-deviation, comprising a bottom plate component 1, an anti-deviation component 2, a hot edge component 3, a clamping component 4, a cutting component 5, and a cooling component 6; anti-deviation components 2 for anti-deviation are arranged on both sides of the bottom plate component 1; a hot edge component 3 for hot edge is arranged on one side of the anti-deviation component 2; a clamping component 4 for clamping is arranged on one side of the hot edge component 3; a cutting component 5 for cutting is arranged on the upper end of the clamping component 4; a cooling component 6 for cooling is arranged on one side of the cutting component 5.
[0022] See also Figure 2-4The utility model provides an embodiment: the bottom plate assembly 1 includes a support plate 101, a support leg 102 and an upper bracket 103; the support plate 101 is provided with a support leg 102 at the lower end; the support plate 101 is provided with an upper bracket 103 at the upper end. The support plate 101 is supported by the support leg 102, and the upper bracket 103 performs fixed support work. The anti-deflection assembly 2 includes a side bracket 201, a roller 202, a fixing member 203 and a winding motor 204; the support plate 101 is provided with a side bracket 201 on both sides; the side bracket 201 is rotatably connected with a roller 202; a winding motor 204 is provided at the front end of one side roller 202; and two fixing members 203 are provided on the roller 202. The side bracket 201 supports the roller 202, the fixing member 203 on the roller 202 performs anti-deflection work, and the winding motor 204 drives the roller 202 to rotate to wind the cloth. The edge ironing assembly 3 includes a push rod 301, a hollow plate 302 and a heating tube 303; a push rod 301 is provided on one side of the roller 202; a hollow plate 302 is provided on the push rod 301; and a heating tube 303 is provided inside the hollow plate 302. The push rod 301 is extended and retracted to drive the hollow plate 302 to be close to the two sides of the cloth, and the heating tube 303 heats the two sides to iron the edges. The clamping assembly 4 includes a telescopic rod 401, an L-shaped fixed plate 402 and a movable clamping plate 403; a telescopic rod 401 is provided on one side of the push rod 301; an L-shaped fixed plate 402 is provided on the telescopic rod 401; and a movable clamping plate 403 is slidably connected to the L-shaped fixed plate 402. The telescopic rod 401 is extended and retracted to drive the L-shaped fixed plate 402 to move and be close to the cloth, and the movable clamping plate 403 moves on the L-shaped fixed plate 402 to clamp cloths of different thicknesses. The cutting assembly 5 includes a cylinder 501 and an electric cutting knife 502; the cylinder 501 is provided at the upper end of the movable clamping plate 403; the electric cutting knife 502 is provided at the lower end of the cylinder 501. The cylinder 501 is extended and retracted to drive the electric cutting knife 502 to move, and the electric cutting knife 502 cuts the cloth. The cooling assembly 6 includes a protective cover 601, a fan 602, a perforated hollow pipe 603, a cloth pressing roller 604 and a burr ironing plate 605; a protective cover 601 is provided on one side of the electric cutting knife 502; a fan 602 is provided inside the protective cover 601; a perforated hollow pipe 603 is provided between the protective covers 601; a cloth pressing roller 604 is provided at the lower end of the perforated hollow pipe 603; and a burr ironing plate 605 is provided between the cloth pressing rollers 604. The protective cover 601 protects the fan 602, and the fan 602 blows air to cool the fabric. At the same time, the air can be blown out from the open hollow pipe 603 to cool the fabric. The cloth pressing roller 604 supports the fabric to reduce friction damage to the fabric. The burr ironing plate 605 irons the cut edges.
[0023] When working, the support plate 101 is supported by the support legs 102, and the upper bracket 103 performs fixed support work. The side bracket 201 supports the roller 202, and the fixing piece 203 on the roller 202 performs anti-bias work, and the winding motor 204 drives the roller 202 to rotate to wind the cloth. The push rod 301 is extended and retracted, driving the hollow plate 302 to press against both sides of the cloth, and the heating tube 303 heats and irons the edges on both sides. The telescopic rod 401 is extended and retracted, driving the L-shaped fixed plate 402 to move and press against the cloth, and the mobile clamping plate 403 moves on the L-shaped fixed plate 402 to clamp cloth of different thicknesses. The cylinder 501 is extended and retracted, driving the electric cutting knife 502 to move, and the electric cutting knife 502 cuts the cloth. The protective cover 601 protects the fan 602, and the fan 602 blows air to cool the fabric. At the same time, the air can be blown out from the open hollow pipe 603 to cool the fabric. The cloth pressing roller 604 supports the fabric to reduce friction damage to the fabric. The burr ironing plate 605 irons the cut edges to complete all the work.
[0024] Through the above steps, the bottom plate assembly 1, the anti-deflection assembly 2 and the ironing assembly 3 are set to work before cutting, the support plate 101 is supported by the support legs 102, and the upper bracket 103 performs fixed support work. The side bracket 201 supports the roller 202, the fixing part 203 on the roller 202 performs anti-deflection work, and the winding motor 204 drives the roller 202 to rotate to wind the cloth. The push rod 301 is extended and retracted to drive the hollow plate 302 to be close to the two sides of the cloth, and the heating tube 303 heats and irons the two sides. By setting the clamping assembly 4, the cutting assembly 5 and the cooling assembly 6, the post-cutting work is performed, the telescopic rod 401 is extended and retracted to drive the L-shaped fixed plate 402 to move and be close to the cloth, and the mobile clamping plate 403 moves on the L-shaped fixed plate 402 to clamp cloth of different thicknesses. The cylinder 501 is extended and retracted to drive the electric cutting knife 502 to move, and the electric cutting knife 502 cuts the cloth. The protective cover 601 protects the fan 602, and the fan 602 blows air to cool down the temperature. At the same time, the air can be blown out from the open hollow pipe 603 to cool the cloth. The cloth pressing roller 604 supports the cloth to reduce the friction damage to the cloth. The burr ironing plate 605 irons the cut edges to complete the anti-deviation cutting work of the ceramic fiber needle-punched blanket production. The triple positioning control of the needle-punched blanket reduces the probability of deviation. At the same time, the needle-punched blanket is subjected to the ironing and cooling processes to ensure the quality of the needle-punched blanket.
[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A cutting device for producing ceramic fiber needle-punched blankets with anti-deviating properties, comprising a bottom plate assembly (1); characterized in that: It also comprises an anti-deflection component (2), an edge-ironing component (3), a clamping component (4), a cutting component (5), and a cooling component (6); anti-deflection components (2) for anti-deflection are arranged on both sides of the bottom plate component (1); an edge-ironing component (3) for edge-ironing is arranged on one side of the anti-deflection component (2); a clamping component (4) for clamping is arranged on one side of the edge-ironing component (3); a cutting component (5) for cutting is arranged at the upper end of the clamping component (4); a cooling component (6) for cooling is arranged on one side of the cutting component (5); the edge-ironing component (3) comprises a push rod (301), a hollow plate (302), and a heating tube (303); A push rod (301) is arranged on one side of the roller (202); a hollow plate (302) is arranged on the push rod (301); a heating tube (303) is arranged inside the hollow plate (302); a cutting assembly (5) comprises a cylinder (501) and an electric cutting knife (502); a cylinder (501) is arranged on the upper end of the movable clamping plate (403); an electric cutting knife (502) is arranged on the lower end of the cylinder (501); a cooling assembly (6) comprises a protective cover (601), a fan ( 602), a perforated hollow pipe (603), a cloth pressing roller (604) and a burr-burning plate (605); a protective cover (601) is provided on one side of the electric cutting knife (502); a fan (602) is provided inside the protective cover (601); a perforated hollow pipe (603) is provided between the protective covers (601); a cloth pressing roller (604) is provided at the lower end of the perforated hollow pipe (603); and a burr-burning plate (605) is provided between the cloth pressing rollers (604).
2. The cutting device for producing an anti-deviating ceramic fiber needle-punched blanket according to claim 1, characterized in that: The bottom plate assembly (1) comprises a support plate (101), a support foot (102) and an upper bracket (103); the support foot (102) is arranged at the lower end of the support plate (101); and the upper bracket (103) is arranged at the upper end of the support plate (101).
3. The cutting device for producing an anti-deviating ceramic fiber needle-punched blanket according to claim 2, characterized in that: The anti-deflection component (2) comprises a side bracket (201), a roller (202), a fixing member (203) and a winding motor (204); the side brackets (201) are arranged on both sides of the support plate (101); the roller (202) is rotatably connected to the side bracket (201); the front end of one side roller (202) is provided with a winding motor (204); and the roller (202) is provided with two fixing members (203).
4. The cutting device for producing an anti-deviating ceramic fiber needle-punched blanket according to claim 1, characterized in that: The clamping assembly (4) comprises a telescopic rod (401), an L-shaped fixing plate (402) and a movable clamping plate (403); the telescopic rod (401) is arranged on one side of the push rod (301); the L-shaped fixing plate (402) is arranged on the telescopic rod (401); and the movable clamping plate (403) is slidably connected to the L-shaped fixing plate (402).