Novel super-wall-thickness high-pressure casting aluminum alloy flywheel shell
By using ultra-wall thickness high-pressure cast aluminum alloy flywheel shell, the problems of large weight, low production efficiency and poor dimensional accuracy caused by traditional casting processes are solved, and a 60% weight reduction and an improved engine performance are achieved.
Patent Information
- Application Number
- CN202421467680.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-26
AI Technical Summary
Traditional gravity casting technology leads to heavy weight, low production efficiency and poor dimensional accuracy.
The aluminum alloy flywheel housing is constructed using an ultra-wall thickness high-pressure casting, including a plurality of weight reduction grooves and cross-arranged reinforcement ribs on the shell, an inclined cross-arranged reinforcement rib is provided on the suspension support point, and a plurality of reinforcement ribs are provided on the surface of the shell.
Weight reduction by 60%, while ensuring reliability, lightweight, reduce engine weight and pollutant emissions, improve engine appearance quality and competitiveness, and reduce vehicle fuel consumption and emissions.
Smart Images

Figure CN222577682U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel ultra-thick high-pressure cast aluminum alloy flywheel housing, belonging to the technical field of die casting. Background Art
[0002] The engine and the gearbox are integrated into a whole to form the entire powertrain through the flywheel housing, and the starter is assembled on the flywheel housing. The flywheel housing is connected to the diesel engine body through the gear chamber. The flywheel housing connects the engine body and the gearbox, protects the flywheel and the clutch, and carries the load.
[0003] The traditional process for flywheel housing projects is gravity casting, which has disadvantages such as heavy product weight, low production efficiency, and poor dimensional accuracy. These disadvantages can be effectively improved through aluminum alloy high-pressure casting. Utility Model Content
[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides a novel ultra-thick high-pressure cast aluminum alloy flywheel housing, thereby solving the above-mentioned technical problems.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a new type of ultra-thick high-pressure cast aluminum alloy flywheel housing, including a flywheel housing shell; a plurality of weight-reducing grooves are arranged on the flywheel housing shell; the weight-reducing grooves are located at the main shell wall thickness position of the flywheel housing shell; and a cross-arranged reinforcing rib is arranged at the position where the weight-reducing groove is located.
[0006] Furthermore, the inner wall thickness of the flywheel housing is 5 mm.
[0007] Furthermore, a plurality of inclined and crossed reinforcing ribs are arranged on the suspension support points of the flywheel housing.
[0008] Furthermore, a plurality of reinforcing ribs are provided on the shell surface of the flywheel housing.
[0009] The beneficial effects of the utility model are as follows: the utility model adopts aluminum alloy, and compared with the cast iron flywheel shell, the weight of the utility model is reduced by 60%. Under the premise of ensuring the key performance indicators such as the reliability of the aluminum alloy flywheel shell, it can achieve lightweight, reduce the weight of the engine, reduce pollutant emissions, and improve the appearance quality and competitiveness of the engine. For automobiles, it can reduce the fuel consumption and emissions of the whole vehicle to a certain extent, improve product quality and competitiveness, and at the same time help reduce the fuel consumption and emissions of the whole vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a front structural schematic diagram of the utility model;
[0011] Figure 2 It is a schematic diagram of the back structure of the utility model.
[0012] In the figure: 1. flywheel housing, 11. suspension support point, 111. reinforcing rib two, 112. reinforcing rib three, 2. weight reduction groove, 21. reinforcing rib one. DETAILED DESCRIPTION
[0013] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the scope of the utility model.
[0014] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0015] like Figure 1 , Figure 2 As shown, a novel ultra-thick high-pressure cast aluminum alloy flywheel housing comprises a flywheel housing 1; a plurality of weight-reducing grooves 2 are arranged on the flywheel housing 1; the weight-reducing grooves 2 are located at the main housing wall thickness position of the flywheel housing 1; and cross-arranged reinforcing ribs 21 are arranged at the positions where the weight-reducing grooves 2 are located.
[0016] Preferably, in this embodiment, the inner wall thickness of the flywheel housing 1 is 5 mm.
[0017] Preferably, in this embodiment, a plurality of inclined and crossed reinforcing ribs 111 are provided on the suspension support point 11 of the flywheel housing 1 .
[0018] Preferably, in this embodiment, a plurality of reinforcing ribs 112 are provided on the shell surface of the flywheel housing 1 .
[0019] The utility model adopts aluminum alloy, and compared with the cast iron flywheel housing, the weight of the utility model is reduced by 60%. Under the premise of ensuring the reliability of the aluminum alloy flywheel housing and other key performance indicators, it can achieve lightweight, reduce engine weight, reduce pollutant emissions, and improve the appearance quality and competitiveness of the engine. For automobiles, it can reduce the fuel consumption and emissions of the whole vehicle to a certain extent, improve product quality and competitiveness, and at the same time help reduce the fuel consumption and emissions of the whole vehicle.
[0020] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A new type of ultra-thick high-pressure cast aluminum alloy flywheel housing, characterized in that: The invention comprises a flywheel housing (1); a plurality of weight-reducing grooves (2) are arranged on the flywheel housing (1); the weight-reducing grooves (2) are located at the main housing wall thickness position of the flywheel housing (1); and cross-arranged reinforcing ribs (21) are arranged at the positions where the weight-reducing grooves (2) are located.
2. A novel ultra-thick high pressure cast aluminum alloy flywheel housing according to claim 1, characterized in that: The inner wall thickness of the flywheel housing (1) is 5 mm.
3. The novel ultra-thick high-pressure cast aluminum alloy flywheel housing according to claim 1 is characterized in that: A plurality of inclined and crossed reinforcing ribs (111) are arranged on the suspension support point (11) of the flywheel housing (1).
4. The novel ultra-thick high pressure cast aluminum alloy flywheel housing according to claim 1 is characterized in that: A plurality of reinforcing ribs (112) are provided on the shell surface of the flywheel housing (1).