Forging forming single-motor and double-motor shifting fork structure
Through the forging-shaped design, the single and double motor fork structure uses symmetrical settings and triangular distribution to solve the problems of large space and many processing processes in the existing fork structure, achieving high reliability transmission stability and adapting to the needs of compact transmissions.
Patent Information
- Application Number
- CN202420825137.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-20
AI Technical Summary
The fork structure in existing new energy vehicles takes up a lot of space and has many processing processes, and is not suitable for the needs of compact gearboxes.
The forged single and double motor fork structure is adopted, including the head, the first and second panels, the fork legs and the middle boss. The design of these components achieves a symmetrical setting and triangular distribution of abutment positions to improve transmission stability.
It significantly improves the transmission stability of the fork structure and the target parts, has reliability far better than the prior art, and is adapted to a gearbox structure driven by single motor or dual motor, reducing the number of processing links and parts and saving costs.
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Figure CN222596738U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of new energy vehicle technology, and more specifically, relates to a forged single- and double-motor fork structure. Background Art
[0002] With the increasing global attention to environmental protection and sustainable development, new energy vehicles, as a green and environmentally friendly means of transportation, have received widespread attention and application. As a key component in the gearbox of new energy vehicles, the performance of the fork structure directly affects the driving experience and operating efficiency of the vehicle. The gearbox body and motor in new energy vehicles are often combined into one, with a compact structure. Conventional fork structures are single fork structures and then axially connected through a connecting shaft, so they occupy a large space and have many processing steps. They are not compatible with the structural requirements of the current new energy vehicle transmission device. Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0003] The purpose of the embodiments of the present application is to provide a forged single- and double-motor fork structure to solve the technical problems of the prior art.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted in this application is: to provide a forged single- and double-motor fork structure, including:
[0005] The head is a columnar structure;
[0006] A first plate connected to the head and perpendicular to the axial direction of the head, the first plate extending in two intersecting directions away from the head and symmetrically arranged;
[0007] A second plate is connected to an end of the first plate away from the head and is located in the same plane as the first plate, and an end of the second plate away from the first plate forms a semicircular fork;
[0008] Fork legs formed at both ends of the fork and extending along the thickness direction of the second plate;
[0009] A middle boss is formed on the second plate and extends in the same direction as the fork legs. The extension height of the middle boss is the same as the extension height of the fork legs.
[0010] Optionally, a connecting arc is provided between the two parts from which the first plate extends respectively.
[0011] Optionally, the middle boss is adjacent to the contour edge of the fork opening and is located between the two fork legs.
[0012] Optionally, the fork legs and the middle boss are both symmetrically arranged relative to the second plate.
[0013] Optionally, the first plate is thicker than the second plate.
[0014] Optionally, a first depression recessed along a thickness direction of the first plate is provided at an end of the first plate close to the second plate.
[0015] Optionally, a second depression recessed along a thickness direction of the first plate is provided at an end of the first plate close to the head.
[0016] Optionally, the second recess is symmetrical about a symmetry center line of the first plate.
[0017] Optionally, the fork leg is provided with a lug radially away from the fork leg along the fork opening.
[0018] Optionally, the forged single-double motor fork structure further includes a protrusion connected to the first plate, and the protrusion and the head extend in opposite directions relative to the first plate.
[0019] The beneficial effect of the forged single-double motor fork structure provided in the present application is that: compared with the prior art, the fork structure in the present application has a first plate extending in two intersecting directions and a second plate connected to the end of the first plate, and the second plate is provided with a fork foot and an intermediate boss extending in the direction of its own thickness. Since the intermediate boss and the fork foot have the same extension height, when the forged single-double motor fork structure provided in the present application is connected to the object structural part, the intermediate boss can cooperate with the fork foot and the object part to form three abutment positions distributed in a triangle, thereby significantly improving the transmission stability of the fork structure and the object part in the present application, and having a reliability far superior to the prior art. In addition, the first plate in the present application extends in two directions away from the column, which can be adapted to the reduction box structure driven by a single motor or a double motor, and has a wider range of applications; at the same time, the two first plates and the corresponding fork feet share a head, so that the fork has a flat structure, which can effectively reduce the axial size, meet the needs of compact gearboxes, reduce the number of processing links and parts, and help save costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 A schematic diagram of the overall structure of the forged single- and double-motor fork structure provided in an embodiment of the present application;
[0022] Figure 2 A front view of the overall structure of the forged single- and double-motor fork structure provided in an embodiment of the present application;
[0023] Figure 3 A side view of the overall structure of the forged single- and double-motor fork structure provided in an embodiment of the present application.
[0024] Among them, the reference numerals in the figure are: 101, head; 102, first plate; 103, second plate; 104, fork; 105, fork foot; 106, middle boss; 107, connecting arc; 108, first recess; 109, second recess; 110, lug; 111, bump. DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0026] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0027] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0028] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0029] Please also read Figures 1 to 3 Now, a forged single-double motor fork structure provided in the embodiment of the present application is described. The forged single-double motor fork structure includes a head 101, a first plate 102, a second plate 103, a fork leg 105 and an intermediate boss 106. Among them:
[0030] The head 101 is a columnar structure, the first plate 102 is connected to the head 101 and is perpendicular to the axial direction of the head 101, the first plate 102 extends in two intersecting directions away from the head 101 and is symmetrically arranged, the second plate 103 is connected to the end of the first plate 102 away from the head 101 and is located in the same plane as the first plate 102, and a semicircular fork 104 is formed at the end of the second plate 103 away from the first plate 102, fork legs 105 are formed at both ends of the fork 104 and extend in the thickness direction of the second plate 103, the middle boss 106 is formed on the second plate 103 and extends in the same direction as the fork legs 105, and the extension height of the middle boss 106 is the same as the extension height of the fork legs 105.
[0031] According to the above structure provided in the present embodiment, the fork structure in the present embodiment has a first plate 102 extending along two intersecting directions and a second plate 103 connected to the end of the first plate 102, and the second plate 103 is provided with a fork foot 105 and an intermediate boss 106 extending along its own thickness direction. Since the intermediate boss 106 and the fork foot 105 have the same extension height, when the forged single-double motor fork structure provided in the present embodiment is connected to the object structural part, the intermediate boss 106 can cooperate with the fork foot 105 and the object part to form three abutment positions distributed in a triangular shape, thereby significantly improving the transmission stability of the fork structure and the object part in the present embodiment, and having a reliability far superior to that of the prior art. In addition, in the present embodiment, the first plate 102 extends in two directions away from the column, and can be adapted to a single-motor driven or dual-motor driven reduction gearbox structure, having a wider range of applications; at the same time, the two first plates 102 and the corresponding fork legs 105 share a head 101, so that the shift fork has a flat structure, which can effectively reduce the axial size, meet the needs of compact gearboxes, reduce the number of processing links and related connecting parts and other components, and is conducive to cost savings; the one-piece forging has good strength and rigidity.
[0032] In another embodiment of the present application, please refer to Figures 1 to 3 A connecting arc 107 is provided between the two parts extending from the first plate 102. According to the above structure provided in this embodiment, the connecting arc 107 can significantly improve the mechanical structural strength of the first plate 102, which is conducive to the more reliable operation of the forged single and double motor fork structure provided in this embodiment.
[0033] In another embodiment of the present application, please refer to Figures 1 to 3, the middle boss 106 is adjacent to the contour edge of the fork 104 and is located between the two fork legs 105. According to the above structure provided in this embodiment, the middle boss 106 can be more evenly distributed along the contour edge of the fork 104 with the fork legs 105 connected to both ends of the fork 104, which is beneficial to further improve the connection stability between the forged single-double motor fork structure and the target object, thereby making the forged single-double motor fork structure operate more reliably.
[0034] In another embodiment of the present application, please refer to Figures 1 to 3 , the fork legs 105 and the middle boss 106 are symmetrically arranged relative to the second plate 103. According to the above structure provided in this embodiment, when the fork legs 105 and the middle boss 106 are connected to the target structure, the force on the second plate 103 can be made more uniform, which is beneficial to improving the mechanical structural strength of the second plate 103 on the one hand, and is also beneficial to the more stable operation of the forged single-double motor fork structure on the other hand.
[0035] In another embodiment of the present application, please refer to Figures 1 to 3 , the thickness of the first plate 102 is greater than that of the second plate 103. According to the structure provided in this embodiment, since the second plate 103 is connected to the head 101 through the first plate 102, setting the thickness of the first plate 102 greater than that of the second plate 103 is conducive to maintaining a more stable connection between the three.
[0036] In another embodiment of the present application, please refer to Figures 1 to 3 The first plate 102 is provided with a first depression 108 that is recessed along the thickness direction of the first plate 102 at the end portion close to the second plate 103. According to the above structure provided in this embodiment, the first depression 108 provided on the first plate 102 is beneficial to reducing the weight of the forged single-double motor fork structure provided in this embodiment, and is also beneficial to further improving the mechanical structural strength of the first plate 102.
[0037] In another embodiment of the present application, please refer to Figures 1 to 3 The end of the first plate 102 close to the head 101 is provided with a second recess 109 recessed along the thickness direction of the first plate 102. According to the above structure provided in this embodiment, the second recess 109 is conducive to reducing the weight of the forged single-double motor fork structure provided in this embodiment, and is also conducive to further improving the mechanical structural strength of the first plate 102.
[0038] In another embodiment of the present application, please refer to Figures 1 to 3The second recess 109 is symmetrical about the symmetry center line of the first plate 102. According to the above structure provided in this embodiment, the second recess 109 can be used to further improve the mechanical structural strength of the first plate 102.
[0039] In another embodiment of the present application, please refer to Figures 1 to 3 The fork leg 105 is provided with a lug 110 radially away from the fork leg 105 along the fork opening 104. According to the above structure provided by this embodiment, the lug 110 provided on the fork leg 105 is conducive to maintaining the balance and stability of the fork leg 105 after being connected to the object, and avoiding the problem of the fork leg 105 being easy to shake.
[0040] In another embodiment of the present application, please refer to Figures 1 to 3 The forged single-double motor fork structure also includes a protrusion 111 connected to the first plate 102, and the protrusion 111 and the head 101 extend in opposite directions relative to the first plate 102. According to the above structure provided in this embodiment, the protrusion 111 can be used as a positioning structure of the forged single-double motor fork structure in this embodiment, that is, when the head 101 drives the fork structure to move into position, the protrusion 111 can be used to abut against the target structure and limit the forged single-double motor fork structure provided in this embodiment from being further operated and moved, which has a good use effect.
[0041] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A forged single- and double-motor fork structure, characterized in that: include: The head (101) has a columnar structure; a first plate (102) connected to the head (101) and perpendicular to the axial direction of the head (101), the first plate (102) extending in two intersecting directions away from the head (101) and symmetrically arranged; a second plate (103) connected to an end of the first plate (102) away from the head (101) and located in the same plane as the first plate (102), wherein an end of the second plate (103) away from the first plate (102) forms a fork (104) in the shape of a semicircular arc; Fork legs (105) formed at both ends of the fork opening (104) and extending along the thickness direction of the second plate (103); The middle boss (106) is formed on the second plate (103) and extends in the same direction as the fork leg (105); the extension height of the middle boss (106) is the same as the extension height of the fork leg (105).
2. The forged single- and double-motor fork structure according to claim 1, characterized in that: A connecting arc (107) is provided between two portions of the first plate (102) that extend respectively.
3. The forged single- and double-motor fork structure according to claim 1, characterized in that: The middle boss (106) is adjacent to the contour edge of the fork opening (104) and is located between the two fork legs (105).
4. The forged single- and double-motor fork structure according to claim 1, characterized in that: The fork legs (105) and the middle boss (106) are both symmetrically arranged relative to the second plate (103).
5. The forged single-motor and double-motor fork structure according to claim 1, characterized in that: The first plate (102) is thicker than the second plate (103).
6. The forged single-motor and double-motor fork structure according to claim 5, characterized in that: The first plate (102) is provided with a first depression (108) at an end portion close to the second plate (103) and is depressed along the thickness direction of the first plate (102).
7. The forged single-motor and double-motor fork structure according to claim 5 or 6, characterized in that: The end of the first plate (102) close to the head (101) is provided with a second recess (109) recessed along the thickness direction of the first plate (102).
8. The forged single-motor and double-motor fork structure according to claim 7, characterized in that: The second recess (109) is symmetrical about the symmetry center line of the first plate (102).
9. The forged single-motor and double-motor fork structure according to claim 1, characterized in that: The fork leg (105) is provided with a lug (110) radially away from the fork leg (105) along the fork opening (104).
10. The forged single-motor and double-motor fork structure according to claim 1, characterized in that: The forged single- and double-motor shift fork structure further comprises a protrusion (111) connected to the first plate (102), wherein the protrusion (111) and the head (101) extend in opposite directions relative to the first plate (102).