Cable with protective armor

By setting up a multi-layer reinforcement structure outside the cable body, the problem of insufficient corrosion resistance and aging resistance in long-term use of existing armored cables is solved, and the corrosion resistance and aging resistance of the cables are improved, which extends the service life and maintains fire resistance.

CN222600573UActive Publication Date: 2025-03-11JIANGSU YUHANG SPECIAL CABLE CO LTD
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Patent Information

Application Number
CN202420704980.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-11
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

During long-term use, existing cables with armor have been affected by corrosion and aging of the external environment, and their service life has been shortened, and their corrosion resistance has not been effectively strengthened.

Method used

A cable with protective armor was designed, and a reinforced structure was formed by providing a reinforced structure outside the cable body, including an insulating sleeve, a fill layer, a heat insulation layer, a protective armor layer, a flame retardant layer and a corrosion-proof layer, to form a multi-layer composite structure to enhance the corrosion resistance and aging resistance of the cable.

Benefits of technology

By strengthening the structure, the corrosion resistance and aging resistance of the cable are significantly improved, reducing the corrosion and aging of the cable by the external environment, extending the service life of the cable, and maintaining its fire resistance.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222600573U_ABST
    Figure CN222600573U_ABST
Patent Text Reader

Abstract

The utility model relates to a cable with a protective armor, which belongs to the technical field of cables, and comprises a cable body, the cable body is composed of a wire core and a reinforcing structure, an installation assembly is arranged outside the cable body, the reinforcing structure comprises an insulation sleeve arranged outside the wire core, a filling layer is arranged inside the insulation sleeve, and the protective armor is arranged in the filling layer. A heat insulation layer is arranged outside the insulation sleeve, a protective armor layer is fixedly connected outside the heat insulation layer, and a flame-retardant layer is fixedly connected outside the protective armor layer. According to the cable with the protective armor, through the arrangement of the reinforcing structure, the corrosion resistance and the aging resistance of the cable are enhanced, corrosion and aging of the cable caused by the external environment are reduced, and the problems that the fire resistance of the cable is enhanced through multiple fire prevention and thermal insulation, the corrosion resistance of the cable is not enhanced, and the cable cannot be damaged in the long-term use process of the cable are solved. And the external environment can cause aging of the cable, so that the fireproof performance and the service life of the cable are influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a cable with a protective armor. Background Art

[0002] It is usually a rope-like cable made of several or several groups of wires twisted together. Each group of wires is insulated from each other and often twisted around a center. The entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power supply and external insulation. Among them, armored cable is a product with a layer of metal protection added on the outermost side to prevent the internal utility layer from being damaged during transportation and installation.

[0003] Please refer to the announcement number CN215815293U for a cable structure equipped with an armored belt. By connecting a thermal insulation sleeve and a fire insulation sleeve inside the inner protective sleeve, during the operation of the cable, if the internal temperature is high, the fire insulation sleeve can effectively insulate the temperature. At the same time, if spontaneous combustion occurs inside, the filler will isolate the flame to prevent the internal spontaneous combustion from causing the outer protective sleeve and the inner protective sleeve to burn, which can effectively increase the safety of the cable and effectively avoid forest fires caused by spontaneous combustion of the cable.

[0004] However, in this patent, the fire resistance of the cable is enhanced by multiple fire protection and thermal insulation, but the corrosion resistance of the cable is not enhanced. During the long-term use of the cable, the external environment will cause aging of the cable, affecting the fire resistance and service life of the cable. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a cable with protective armor, which has the advantages of fire prevention, corrosion resistance, and aging resistance. It solves the problem that the fire resistance of the cable is enhanced by multiple fire protection and thermal insulation, but the corrosion resistance of the cable is not enhanced. During the long-term use of the cable, the external environment will cause aging of the cable, affecting the fire resistance and service life of the cable.

[0006] To achieve the above object, the utility model provides the following technical solution: a cable with protective armor, comprising a cable body, the cable body consisting of a wire core and a reinforcement structure, and an installation component is arranged outside the cable body;

[0007] The reinforcement structure includes an insulating sleeve arranged outside the wire core, a filling layer is arranged inside the insulating sleeve, a heat insulation layer is arranged outside the insulating sleeve, a protective armor layer is fixedly connected to the outside of the heat insulation layer, a flame retardant layer is fixedly connected to the outside of the protective armor layer, and an anti-corrosion layer is fixedly connected to the outside of the flame retardant layer.

[0008] Furthermore, a protective sleeve is fixedly connected to the outside of the wire core, and the size of the protective sleeve is smaller than that of the insulating sleeve.

[0009] Furthermore, the thickness of the thermal insulation layer is one millimeter, and the inner wall of the thermal insulation layer is fixedly connected to the insulating sleeve.

[0010] Furthermore, the thickness of the protective armor layer is three millimeters, which is three times the thickness of the thermal insulation layer.

[0011] Furthermore, the thickness of the flame retardant layer is two millimeters, and the thickness of the anti-corrosion layer is two millimeters.

[0012] Furthermore, the mounting assembly includes a mounting seat sleeved with the cable body, the internal thread of the mounting seat is connected to a threaded adjustment rod, the outside of the threaded adjustment rod is fixedly connected to an arc-shaped pressure block, and the left and right sides of the mounting seat are fixedly connected to mounting blocks.

[0013] Furthermore, a bearing is fixedly connected to the outside of the bottom end of the threaded adjustment rod, and the bearing is fixedly connected to the arc-shaped pressing block.

[0014] Furthermore, the two mounting blocks are symmetrically distributed, and threaded holes are provided inside the mounting blocks.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. The cable with protective armor has enhanced corrosion resistance and aging resistance by setting a reinforcement structure, reducing the corrosion and aging of the cable caused by the external environment, and solving the problem that the fire resistance of the cable is enhanced by multiple fire protection and thermal insulation, but the corrosion resistance of the cable is not enhanced. During the long-term use of the cable, the external environment will cause aging of the cable, affecting the fire resistance and service life of the cable.

[0017] 2. The cable with protective armor is convenient for installation and fixation of the cable by setting the installation components, and is convenient for construction workers to use the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0019] Figure 2 This is a side view of the structure of the utility model;

[0020] Figure 3 This is a three-dimensional diagram of the mounting seat structure of the utility model.

[0021] In the figure: 1. cable body; 101. wire core; 1011. protective sleeve; 102. insulating sleeve; 1021. filling layer; 103. thermal insulation layer; 104. protective armor layer; 105. flame retardant layer; 106. anti-corrosion layer; 2. mounting seat; 3. threaded adjustment rod; 301. bearing; 4. arc pressure block; 5. mounting block; 501. threaded hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-3 A cable with protective armor in this embodiment includes a cable body 1, the cable body 1 is composed of a wire core 101 and a reinforcement structure, and an installation component is arranged outside the cable body 1.

[0024] Embodiment 1: The reinforcement structure includes an insulating sleeve 102 arranged outside the wire core 101, and a protective sleeve 1011 is fixedly connected to the outside of the wire core 101. The size of the protective sleeve 1011 is smaller than that of the insulating sleeve 102. The protective sleeve 1011 is rubber. The molecular chains of rubber can be cross-linked. When the cross-linked rubber is deformed by external force, it has the ability to recover quickly and has good physical and mechanical properties and chemical stability. Rubber is the basic raw material of the rubber industry and is widely used in the manufacture of tires, hoses, tapes, cables and other various rubber products. The insulating sleeve 102 is cross-linked polyethylene. Cross-linked polyethylene is a high-performance insulating material with low dielectric loss, low dielectric constant and excellent electrical breakdown resistance. It also has good heat resistance, cold resistance and chemical stability, and is suitable for high-voltage cables, motors and transformers and other high-demand electrical equipment. Through the mutual cooperation of the protective sleeve 1011 and the insulating sleeve 102, the insulation of the cable is increased and the cable short circuit is reduced.

[0025] Among them, a filling layer 1021 is arranged inside the insulating sleeve 102, and talcum powder is filled inside the filling layer 1021. Talc powder has good physical properties, such as lubricity, heat insulation and hygroscopicity. The lubricity will make the wire inside the cable less likely to be damaged when stretched, reduce the resistivity of the conductor inside the cable, make the current more stable, and improve the service life of the cable; the heat insulation performance will reduce the impact of external factors on the wires and cables and improve the safety of the cables. The hygroscopic performance can reduce the corrosion of the cables by moisture during transportation and storage of the cables. A heat insulation layer 103 is arranged outside the insulating sleeve 102. The thickness of the heat insulation layer 103 is one millimeter. The inner wall of the heat insulation layer 103 is fixedly connected to the insulating sleeve 102. The heat insulation layer 103 is graphene. Graphene is a new type of high-performance material with the advantages of high thermal conductivity, good chemical stability, high mechanical strength, etc. It has been more and more widely used in the field of cable insulation. It has excellent thermal and electrical conductivity, can effectively reduce the temperature of the cable, and improve the safety performance of the cable.

[0026] Among them, the heat insulation layer 103 is fixedly connected to the outside with a protective armor layer 104, the thickness of the protective armor layer 104 is three millimeters, and the thickness of the protective armor layer 104 is three times that of the heat insulation layer 103. The protective armor layer 104 is composed of aluminum wire, which has the advantages of light texture, easy to add, and easy to process, which reduces the weight of the cable and facilitates the transportation and installation of the cable. The protective armor layer 104 is fixedly connected to the outside with a flame retardant layer 105, and the flame retardant layer 105 is fixedly connected to the outside with an anti-corrosion layer 106. The thickness of the flame retardant layer 105 is two millimeters, and the flame retardant layer 105 is a low-smoke zero-halogen material. The main characteristics of the low-smoke zero-halogen material are non-toxicity, non-corrosiveness, good fire resistance, and no toxic gas is generated during use. The thickness of the anti-corrosion layer 106 is two millimeters. The anti-corrosion layer 106 is polyethylene, which is an insulating material with good mechanical strength and impact resistance, good aging resistance and low temperature resistance, low price and good chemical stability. It is suitable for buried cables, low-voltage cables, communication cables and other fields. The outside of the anti-corrosion layer 106 is sprayed with anti-corrosion paint, and the flame retardant layer 105 is used to enhance the fire resistance of the cable, reduce the toxic gases generated during the use of the cable, and the anti-corrosion layer 106 is used to enhance the corrosion resistance and aging resistance of the cable, thereby increasing the service life of the cable.

[0027] It should be noted that by setting up a reinforced structure, the corrosion resistance and aging resistance of the cable are enhanced, the corrosion and aging caused by the external environment to the cable are reduced, and the fire resistance of the cable enhanced by multiple fire protection and thermal insulation is solved. If the corrosion resistance of the cable is not enhanced, the external environment will cause aging of the cable during the long-term use of the cable, affecting the fire resistance and service life of the cable.

[0028] Specifically, when the armored cable is in use, the anti-corrosion layer 106 increases the corrosion resistance and aging resistance of the cable body 1, reduces the corrosion of the cable body 1 by acids, alkalis, salts or the external environment, protects the flame retardant layer 105, reduces the aging damage of the flame retardant layer 105, and ensures the fire resistance of the cable body 1 as much as possible. At the same time, the protective armor layer 104 and the thermal insulation layer 103 protect the insulating sheath 102 and the core 101 inside the cable body 1, reduce the damage to the insulating sheath 102 caused by high temperature or severe stretching, and through multi-layer composite, the purpose of strengthening the cable, reducing the corrosion and aging of the cable by the external environment, and increasing the service life of the cable is achieved.

[0029] Example 2: Please refer to Figure 1-3The mounting assembly includes a mounting seat 2 that is sleeved with the cable body 1, the mounting seat 2 has a threaded adjustment rod 3 connected to the inner thread of the mounting seat 2, and an arc-shaped pressing block 4 is fixedly connected to the outer side of the threaded adjustment rod 3, and a bearing 301 is fixedly connected to the bottom end of the threaded adjustment rod 3, and the bearing 301 is fixedly connected to the arc-shaped pressing block 4, which is convenient for the user to twist the threaded adjustment rod 3, and the threaded adjustment rod 3 is twisted to drive the arc-shaped pressing block 4 to move downward, so that the arc-shaped pressing block 4 and the cable body 1 are tightly fitted to limit the mounting seat 2, and the left and right sides of the mounting seat 2 are fixedly connected with mounting blocks 5, and the bottom end of the threaded adjustment rod 3 is fixedly connected to the outer side of the bearing 301, and the bearing 301 is fixedly connected to the arc-shaped pressing block 4, and the two mounting blocks 5 are symmetrically distributed, and a threaded hole 501 is opened inside the mounting block 5. The user uses a fixing screw to threadably connect the mounting block 5, and threadably connects the fixing screw to the supporting assembly to complete the installation and fixation of the mounting seat 2, which is convenient for the installation of the cable body 1.

[0030] It should be noted that by providing the installation components, it is convenient to install and fix the cables, and it is convenient for construction workers to use the cables.

[0031] Specifically, when installing the armored cable, the threaded adjustment rod 3 is screwed to drive the arc-shaped pressing block 4 to move downward, so that the arc-shaped pressing block 4 is tightly fitted with the cable body 1, and the mounting seat 2 is limited. The user uses the fixing screw to threadably connect the mounting block 5, and threadably connects the fixing screw to the supporting assembly to complete the installation and fixation of the mounting seat 2, thereby facilitating the installation of the cable body 1.

[0032] The working principle of the above embodiment is:

[0033] (1) When the cable with protective armor is in use, the anti-corrosion layer 106 increases the corrosion resistance and anti-aging properties of the cable body 1, reduces the corrosion of the cable body 1 by acids, alkalis, salts or the external environment, protects the flame retardant layer 105, reduces the aging damage of the flame retardant layer 105, and ensures the fire resistance of the cable body 1 as much as possible. At the same time, the protective armor layer 104 and the thermal insulation layer 103 protect the insulating sleeve 102 and the wire core 101 inside the cable body 1, reduce the damage to the insulating sleeve 102 caused by high temperature or severe stretching, and through multi-layer composite, the purpose of strengthening the cable, reducing the corrosion and aging of the cable by the external environment, and increasing the service life of the cable is achieved.

[0034] (2) When installing the cable with protective armor, the threaded adjustment rod 3 is screwed to drive the arc-shaped pressing block 4 to move downward, so that the arc-shaped pressing block 4 is closely fitted with the cable body 1, and the mounting seat 2 is limited. The user uses the fixing screw to threadably connect the mounting block 5, and the fixing screw to threadably connect the supporting assembly to complete the installation and fixation of the mounting seat 2, which is convenient for the installation of the cable body 1.

[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cable with a protective armor, comprising a cable body (1), characterized in that: The cable body (1) is composed of a wire core (101) and a reinforcement structure, and a mounting assembly is arranged outside the cable body (1); The reinforcement structure comprises an insulating sleeve (102) arranged outside the wire core (101), a filling layer (1021) being arranged inside the insulating sleeve (102), a heat insulation layer (103) being arranged outside the insulating sleeve (102), a protective armor layer (104) being fixedly connected to the outside of the heat insulation layer (103), a flame retardant layer (105) being fixedly connected to the outside of the protective armor layer (104), and an anti-corrosion layer (106) being fixedly connected to the outside of the flame retardant layer (105).

2. A cable with protective armor according to claim 1, characterized in that: A protective sleeve (1011) is fixedly connected to the outside of the wire core (101), and the size of the protective sleeve (1011) is smaller than that of the insulating sleeve (102).

3. A cable with protective armor according to claim 1, characterized in that: The thickness of the heat insulation layer (103) is one millimeter, and the inner wall of the heat insulation layer (103) is fixedly connected to the insulating sleeve (102).

4. A cable with protective armor according to claim 1, characterized in that: The thickness of the protective armor layer (104) is three millimeters, which is three times the thickness of the thermal insulation layer (103).

5. The cable with protective armor according to claim 1, characterized in that: The thickness of the flame retardant layer (105) is two millimeters, and the thickness of the anti-corrosion layer (106) is two millimeters.

6. The cable with protective armor according to claim 1, characterized in that: The mounting assembly comprises a mounting seat (2) sleeved with a cable body (1); the mounting seat (2) is internally threadedly connected to a threaded adjustment rod (3); the threaded adjustment rod (3) is externally fixedly connected to an arc-shaped pressing block (4); and the left and right sides of the mounting seat (2) are both fixedly connected to mounting blocks (5).

7. A cable with protective armor according to claim 6, characterized in that: A bearing (301) is fixedly connected to the outside of the bottom end of the threaded adjustment rod (3), and the bearing (301) is fixedly connected to the arc-shaped pressing block (4).

8. The cable with protective armor according to claim 6, characterized in that: The two mounting blocks (5) are symmetrically distributed, and threaded holes (501) are provided inside the mounting blocks (5).

Citation Information

Patent Citations

  • Cable structure equipped with armoring tape

    CN215815293U