Energy-saving steam device
By designing box assembly and heating assembly, using the heat conducting cylinder to transfer heat and reducing steam loss through the supercharger, the problems of leakage and steam loss in existing steam devices are solved, and energy-saving and efficient steam production is achieved.
Patent Information
- Application Number
- CN202421346826.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing steam devices are prone to leakage when the heating rod is damaged, and the steam is lost high during the transportation process, resulting in increased energy consumption and waste of steam.
An energy-saving steam device is designed, using a box assembly and a heating assembly, which transfers heat to water through a heat conducting cylinder to heat, avoids leakage, and reduces steam loss through a supercharger.
Effectively prevent electricity leakage, reduce energy consumption, and increase the steam retention temperature by reducing steam loss, achieving energy saving effect.
Smart Images
Figure CN222616878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of heating equipment, in particular to an energy-saving steam device. Background Art
[0002] Steam equipment refers to an equipment system used to produce, supply or utilize steam. It is widely used in industries such as industry, construction, and energy. Steam equipment plays a vital role in industrial production and can provide thermal energy, kinetic energy, and process energy, providing the required energy support for the production process.
[0003] Existing steam devices include two steam generation methods: fuel heating and electric heating. Electric heating usually places a heating rod directly in water to heat it, thereby generating steam. However, the device has no protection mechanism. When the heating rod is damaged, leakage is prone to occur. At the same time, the steam in existing devices mostly needs to be transported to the required location using pipes. During the circulation, the loss is high, resulting in waste.
[0004] To this end, we proposed an energy-saving steam device. Utility Model Content
[0005] The utility model provides an energy-saving steam device.
[0006] To achieve the above object, the utility model provides the following technical solution: an energy-saving steam device, comprising a box assembly, the inner side wall of the box assembly is fixedly connected to a heating assembly, an air outlet is opened on the upper surface of the box assembly, a supercharger is fixedly installed on the upper surface of the box assembly at the edge of the air outlet, and one end of the supercharger is fixedly connected to an exhaust pipe;
[0007] The heating assembly comprises a perforated plate, the outer surface of the perforated plate is fixedly connected to the inner wall of the box assembly, the lower surface of the perforated plate is fixedly connected to a heat-conducting tube, and the inner bottom wall of the heat-conducting tube is fixedly connected to a heating rod.
[0008] Preferably, the box assembly includes a waterproof layer, the inner side wall of the waterproof layer is fixedly connected to the outer surface of the orifice plate, the outer surface of the waterproof layer is fixedly connected to a thermal insulation layer, and the outer surface of the thermal insulation layer is fixedly connected to a shell; the waterproof layer prevents the thermal insulation layer from being soaked, and the thermal insulation layer prevents the heat inside the box from dissipating, thereby facilitating the reduction of energy consumption, and the shell is made of carbon steel and has good high temperature and pressure resistance.
[0009] Preferably, the lower surface of the box assembly is fixedly connected with a leg, and the bottom end of the leg is fixedly connected with a base; the base increases the contact area between the leg and the ground, thereby improving the stability of placement.
[0010] Preferably, a first through groove is opened on one side of the outer surface of the box assembly, and a water inlet pipe is fixedly connected to the interior of the first through groove; the water inlet pipe is convenient for adding tap water into the interior of the box assembly.
[0011] Preferably, a second through groove is provided on the other side of the outer surface of the box assembly, a drain pipe is fixedly connected to the interior of the second through groove, and a valve is fixedly installed on the upper surface of the drain pipe; opening the valve facilitates the discharge of waste water inside the box assembly through the drain pipe.
[0012] Preferably, the number of the heat-conducting tubes is three, and the heat-conducting tubes are made of quartz material; quartz material has good thermal conductivity and no electrical conductivity, which is convenient for protecting the heating rod.
[0013] Preferably, the waterproof layer is made of silicone rubber and the shell is made of carbon steel; silicone rubber is resistant to high temperatures and waterproof, and is suitable for the interior of the device, and carbon steel has good high temperature resistance and pressure resistance, making the device safer.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model sets a heating component, and an external power supply starts the heating rod to heat the air inside the heat-conducting tube. The heat-conducting tube then transfers the heat to the external water, thereby heating the water to generate steam, which rises out from the hole grooves on the orifice plate, avoiding leakage of electricity through the water and causing accidents.
[0016] 2. The utility model provides a box assembly and a supercharger, and the waterproof layer prevents the insulation layer from being soaked, and the insulation layer prevents the heat inside the box from being dissipated, thereby reducing energy consumption. At the same time, the supercharger accelerates the transmission of steam, which reduces losses and ensures the retention temperature of the steam. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the box assembly of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the box assembly of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the heating component of the utility model.
[0021] In the figure: 1. Box assembly; 101. Waterproof layer; 102. Insulation layer; 103. Shell; 2. Heating assembly; 201. Orifice plate; 202. Heat-conducting tube; 203. Heating rod; 3. Supercharger; 4. Exhaust pipe; 5. Leg; 6. Base; 7. Water inlet pipe; 8. Drain pipe; 9. Valve. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1
[0024] See also Figure 1-Figure 4 In the figure, an energy-saving steam device comprises a box assembly 1, a heating assembly 2 is fixedly connected to the inner wall of the box assembly 1, an air outlet is opened on the upper surface of the box assembly 1, a supercharger 3 is fixedly installed on the upper surface of the box assembly 1 at the edge of the air outlet, and an exhaust pipe 4 is fixedly connected to one end of the supercharger 3;
[0025] The heating assembly 2 includes a perforated plate 201 , the outer surface of which is fixedly connected to the inner wall of the box assembly 1 , the lower surface of which is fixedly connected to a heat-conducting tube 202 , and the inner bottom wall of the heat-conducting tube 202 is fixedly connected to a heating rod 203 .
[0026] In this embodiment: an external power supply starts the heating rod 203 to heat the air inside the heat-conducting tube 202, and then the heat-conducting tube 202 transfers the heat to the external water, thereby heating the water to generate steam, which rises out from the hole grooves on the orifice plate 201, thereby preventing leakage from being transferred through the water and causing accidents.
[0027] See also Figure 1 , Figure 2 and Figure 3 In the figure, the box assembly 1 includes a waterproof layer 101, the inner wall of the waterproof layer 101 is fixedly connected to the outer surface of the orifice plate 201, the outer surface of the waterproof layer 101 is fixedly connected to the insulation layer 102, and the outer surface of the insulation layer 102 is fixedly connected to the shell 103.
[0028] In this embodiment: the waterproof layer 101 prevents the thermal insulation layer 102 from being soaked, and the thermal insulation layer 102 prevents the heat inside the box from being dissipated, thereby reducing energy consumption. The shell 103 is made of carbon steel and has good high temperature and pressure resistance.
[0029] Working principle: First, tap water is added to the inside of the box assembly 1 through the water inlet pipe 7. Then, the external power supply starts the heating rod 203 to heat the air inside the heat-conducting tube 202. The heat-conducting tube 202 then transfers the heat to the external water, thereby heating the water to generate steam, which rises out from the inside of the hole groove on the orifice plate 201. Secondly, the waterproof layer 101 prevents the insulation layer 102 from being soaked, and the insulation layer 102 prevents the heat inside the box from dissipating, thereby reducing energy consumption. The shell 103 is made of carbon steel and has good high temperature and pressure resistance. At the same time, the supercharger 3 accelerates the transmission of steam to reduce losses. Finally, the valve 9 is opened to discharge the waste water inside the box assembly 1 through the drain pipe 8.
[0030] Example 2
[0031] See also Figure 1 and Figure 2 This embodiment further explains Example 1. In the figure, the lower surface of the box assembly 1 is fixedly connected with a leg 5, and the bottom end of the leg 5 is fixedly connected with a base 6.
[0032] In this embodiment: the base 6 increases the contact area between the legs 5 and the ground, thereby improving the placement stability.
[0033] See also Figure 1 and Figure 2 In the figure, a first through groove is opened on one side of the outer surface of the box assembly 1, and a water inlet pipe 7 is fixedly connected to the inside of the first through groove.
[0034] In this embodiment, the water inlet pipe 7 is convenient for adding tap water into the interior of the box assembly 1.
[0035] See also Figure 1 and Figure 2 In the figure, a second through groove is opened on the other side of the outer surface of the box assembly 1, and a drain pipe 8 is fixedly connected to the inside of the second through groove. A valve 9 is fixedly installed on the upper surface of the drain pipe 8.
[0036] In this embodiment, the valve 9 is opened to facilitate the discharge of waste water inside the box assembly 1 through the drain pipe 8.
[0037] Example 3
[0038] See also Figure 2 and Figure 4 In the figure, there are three heat-conducting tubes 202 , and the heat-conducting tubes 202 are made of quartz.
[0039] In this embodiment, the quartz material has good thermal conductivity but no electrical conductivity, which is convenient for protecting the heating rod 203 .
[0040] See also Figure 1 , Figure 2 and Figure 3 In the figure, the waterproof layer 101 is made of silicone rubber, and the shell 103 is made of carbon steel.
[0041] In this embodiment: the silicone rubber material is resistant to high temperatures and waterproof, and is suitable for the interior of the device. The carbon steel material has good high temperature resistance and pressure resistance, making the device safer.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An energy-saving steam device, characterized in that: It comprises a box assembly (1), the inner side wall of the box assembly (1) is fixedly connected to a heating assembly (2), the upper surface of the box assembly (1) is provided with an air outlet, a supercharger (3) is fixedly mounted on the upper surface of the box assembly (1) at the edge of the air outlet, and one end of the supercharger (3) is fixedly connected to an exhaust pipe (4); The heating component (2) comprises a perforated plate (201), the outer surface of the perforated plate (201) being fixedly connected to the inner wall of the box component (1), the lower surface of the perforated plate (201) being fixedly connected to a heat-conducting tube (202), and the inner bottom wall of the heat-conducting tube (202) being fixedly connected to a heating rod (203).
2. An energy-saving steam device according to claim 1, characterized in that: The box assembly (1) comprises a waterproof layer (101), the inner side wall of the waterproof layer (101) is fixedly connected to the outer surface of the orifice plate (201), the outer surface of the waterproof layer (101) is fixedly connected to a thermal insulation layer (102), and the outer surface of the thermal insulation layer (102) is fixedly connected to a shell (103).
3. An energy-saving steam device according to claim 1, characterized in that: The lower surface of the box assembly (1) is fixedly connected to a support leg (5), and the bottom end of the support leg (5) is fixedly connected to a base (6).
4. The energy-saving steam device according to claim 1, characterized in that: A first through groove is provided on one side of the outer surface of the box assembly (1), and a water inlet pipe (7) is fixedly connected to the interior of the first through groove.
5. The energy-saving steam device according to claim 1, characterized in that: A second through groove is provided on the other side of the outer surface of the box assembly (1), a drainage pipe (8) is fixedly connected to the interior of the second through groove, and a valve (9) is fixedly installed on the upper surface of the drainage pipe (8).
6. The energy-saving steam device according to claim 1, characterized in that: The number of the heat-conducting tubes (202) is three, and the heat-conducting tubes (202) are made of quartz material.
7. An energy-saving steam device according to claim 2, characterized in that: The waterproof layer (101) is made of silicone rubber, and the shell (103) is made of carbon steel.