Salt spray corrosion test box

By designing a mobile sample holder, a closure window and a sealing plate that separates the test chamber in the salt spray corrosion test chamber, the problem of inability to test samples at different cycles at the same time and low pick-up and placement efficiency in the prior art is solved, and efficient sample processing and testing is achieved.

CN222618468UActive Publication Date: 2025-03-14SHANGHAI DUANLIN AUTOMOBILE INSPECTION TECH CO LTD
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Patent Information

Application Number
CN202420914907.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-03-14
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing salt spray corrosion test chamber cannot test samples with different test cycles at the same time, and when picking and placing samples, the staff need to reach into the box, which reduces efficiency.

Method used

A salt spray corrosion test chamber including a sample rack, a closure window and a sealing plate was designed. The sample holder is moved through a hydraulic telescopic rod, and the opening and closing windows and sealing plates can separate the test chambers, realizing the driving of the electric sealing cover.

Benefits of technology

The design allows samples of different test cycles to be tested simultaneously, reducing the working distance of staff and improving the sample pick-up and placement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a salt spray corrosion test box, which relates to the technical field of automobile part testing, and specifically comprises a box body, sample racks are uniformly and fixedly connected in an inner cavity of the box body, an opening and closing window is arranged between two adjacent sample racks, the top of the box body is movably connected with a sealing cover, grooves are uniformly arranged at the bottom of the sealing cover, and the opening and closing window is connected with the sealing cover. A groove is formed in the top of the box body, a sealing plate is clamped in an inner cavity of the groove, first electromagnets are fixed to the two ends of the sealing plate, second electromagnets matched with the first electromagnets are fixed to the two ends of the groove, and third electromagnets matched with the first electromagnets are arranged at the top of the box body. According to the salt spray corrosion test box, the opening and closing window and the sealing plate are arranged, and the opening and closing window and the sealing plate can seal the test cavity, so that part of samples sealed by the opening and closing window and the sealing plate are not affected in the taking and placing process of the part of samples, and then the test box can test automobile parts with different test periods at the same time; the practicability of the test box is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile component testing, in particular to a salt spray corrosion test box. Background Art

[0002] The salt spray test is a very important means of verifying the corrosion resistance of automotive parts. It is done by atomizing a certain concentration of salt water and spraying it in a closed constant temperature test box. After the tested sample is placed in the box for a period of time, the changes in the sample are observed to evaluate its corrosion resistance. In the prior art, some schemes for salt spray corrosion test boxes are disclosed, such as a salt spray corrosion test box for automotive exterior parts disclosed in the authorized patent with application number CN202022080498.0, which includes a box body, and the two opposite inner side walls of the box body are respectively provided with at least one layer of bearing steps, and the heights of the two adjacent bearing steps on the same side are different, and a number of bearing components and other components for bearing automotive exterior parts are arranged between the two opposite bearing steps at the same height.

[0003] When the above scheme is used, the sample to be tested is suspended in the box for exposure spray test. However, since all the samples to be tested in the box are completely exposed to the air when the box cover is opened, it can be clearly seen that the test cycles of all the samples to be tested in the box are the same, resulting in the above scheme being unable to test samples with different test cycles at the same time, reducing its practicality and work efficiency. In addition, when taking and placing samples, the staff needs to first extend their hands to the position of the samples in the box before taking the samples out of the box, affecting the efficiency of sample taking and placing. Based on this, the present application proposes a salt spray corrosion test box Utility Model Content

[0004] The utility model provides a salt spray corrosion test box, which solves the problem that the test cycles of samples mentioned in the above background technology are the same, samples with different test cycles cannot be tested at the same time, which reduces its practicality and work efficiency; when taking and placing samples, the staff needs to put their hands into the box, which reduces the efficiency of taking and placing samples.

[0005] The utility model provides the following technical solution: a salt spray corrosion test box, comprising a box body, a sample rack is evenly fixedly connected in the inner cavity of the box body, an opening and closing window is arranged between two adjacent sample racks, a sealing cover is movably connected to the top of the box body, a groove is evenly arranged at the bottom of the sealing cover, a sealing plate is clamped in the inner cavity of the groove, an electromagnet 1 is fixed at both ends of the sealing plate, an electromagnet 2 adapted to the electromagnet 1 is fixed at both ends of the groove, and an electromagnet 3 adapted to the electromagnet 1 is arranged on the top of the box body;

[0006] The sample rack includes a hydraulic telescopic rod 1 fixedly connected to the bottom of the inner cavity of the box, a connecting rod fixedly connected to the top of the hydraulic telescopic rod 1, and a sample placement plate and a hanging rod fixedly connected to the connecting rod; the opening and closing window includes a fan blade movably connected to the inner wall of the box and a power chamber fixedly connected to the box, an active rod is fixed in the middle of one end of the fan blade, the other end of the active rod extends into the inner cavity of the power chamber, and the active rod is movably connected to the power chamber, the other end of the active rod is fixedly connected to a gear, the inner cavity of the power chamber is connected to a gear plate through a hydraulic telescopic rod 2, the gear plate is meshed with the gear, the middle of the other end of the fan blade is movably connected to a driven rod, and the driven rod is movably connected to the inner wall of the box.

[0007] Preferably, the number of the sealing plates is the same as the number of the sample racks, and one end of the sealing plate and one end of the sealing cover are both provided with observation windows.

[0008] Preferably, a positioning plate is fixed to the bottom end of the connecting rod, and the positioning plate contacts the inner wall of the box body. A receiving groove is provided in the middle of the bottom end of the connecting rod. The hydraulic telescopic rod 1 is located in the inner cavity of the receiving groove. The bottom of the hydraulic telescopic rod 1 is fixedly connected to the bottom of the inner cavity of the box body, and the top of the hydraulic telescopic rod 1 is fixedly connected to the top of the inner cavity of the receiving groove.

[0009] Preferably, the outer surface of the fan blade is wrapped with a sealing pad, and the distance between two adjacent active rods is the same as the width of the fan blade.

[0010] Preferably, a lighting lamp is provided on the top of the sample rack.

[0011] Preferably, a temperature and humidity sensor and an atomizing nozzle are provided on the inner wall of the box, and two adjacent temperature and humidity sensors or atomizing nozzles at the same height are separated by an opening and closing window.

[0012] Preferably, one end of the sealing cover away from the observation window is movably connected to the box body, a servo motor is fixed to the outside of the box body, and the sealing cover is driven by the servo motor.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The salt spray corrosion test box has a sample rack. During the process of taking and placing the sample, the sample can be moved to the top of the box, so that the staff does not need to put their hands into the inner cavity of the box, which reduces the working distance of the staff and improves the efficiency of taking and placing automobile parts.

[0015] 2. The salt spray corrosion test chamber can seal the test chamber by setting the opening and closing window and the sealing plate, so that when some samples are taken and placed, the parts sealed by the opening and closing window and the sealing plate are not affected, so that the test chamber can test automobile parts with different test cycles at the same time, thereby improving the practicality of the test chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the structure of the utility model;

[0017] Figure 2 The utility model structure Figure 1 Back diagram;

[0018] Figure 3 This is a schematic diagram of the utility model structural sealing cover being opened;

[0019] Figure 4 The utility model structure Figure 3 Schematic cross-section;

[0020] Figure 5 This is a schematic diagram of the bottom of the sample rack structure of the utility model;

[0021] Figure 6 The utility model is a schematic diagram of the opening and closing principle of the structural opening and closing window.

[0022] In the figure: 1. Box body; 2. Sealing cover; 4. Power chamber; 5. Groove; 6. Electromagnet 2; 7. Sealing plate; 8. Electromagnet 1; 9. Observation window; 10. Electromagnet 3; 11. Sample placement plate; 12. Connecting rod; 13. Suspension rod; 14. Hydraulic telescopic rod 1; 15. Positioning plate; 16. Temperature and humidity sensor; 17. Fan blade; 18. Active rod; 19. Gear; 20. Tooth plate; 21. Hydraulic telescopic rod 2; 22. Lighting lamp; 23. Atomizing nozzle; 24. Servo motor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a salt spray corrosion test box, including a box body 1. In some embodiments of the present application, the signal of the box body 1 is ESR798-E. The working principle of the box body 1 is the prior art and is not described in detail here. A sample rack is evenly fixed in the inner cavity of the box body 1. The sample rack includes a hydraulic telescopic rod 14 fixedly connected to the bottom of the inner cavity of the box body 1. The top of the hydraulic telescopic rod 14 is fixedly connected to a connecting rod 12. The outer side of the connecting rod 12 is fixed with a sample placement plate 11 and a hanging rod 13. Holes are evenly arranged on the sample placement plate 11. When the smoke corrosion test box is in use, the automobile parts to be tested are placed on the sample placement plate 11 or hung on the hanging rod 13. The extension and retraction of the hydraulic telescopic rod 14 can change the position of the connecting rod 12 fixedly connected thereto. When the connecting rod 12 moves, the positions of the sample placement plate 11 and the hanging rod 13 fixed to the connecting rod 12 also change, which is convenient for taking and placing samples.

[0025] A positioning plate 15 is fixed to the bottom end of the connecting rod 12, and the positioning plate 15 contacts the inner wall of the box body 1. The positioning plate 15 can be used to position the sample rack so that it can move in the vertical direction. A receiving groove is provided in the middle of the bottom end of the connecting rod 12, and the hydraulic telescopic rod 14 is located in the inner cavity of the receiving groove. The bottom of the hydraulic telescopic rod 14 is fixedly connected to the bottom of the inner cavity of the box body 1, and the top of the hydraulic telescopic rod 14 is fixedly connected to the top of the inner cavity of the receiving groove. Through the setting of the receiving groove, the hydraulic telescopic rod 14 can be hidden in the connecting rod 12, reducing the influence of salt spray on the hydraulic telescopic rod 14 when the test box is used, and extending the service life of the hydraulic telescopic rod 14.

[0026] In some embodiments of the present application, the outer surface of the sample holder is wrapped with an isolation pad, the material of the isolation pad may be rubber, and the isolation pad is used to isolate the sample holder from salt spray, thereby extending the service life of the sample holder.

[0027] The top of the sample rack is provided with an illumination lamp 22. By providing the illumination lamp 22, the brightness around the sample rack can be increased, making it convenient for the staff to observe the corrosion of the sample.

[0028] An opening and closing window is provided between two adjacent sample racks, and the opening and closing window includes a plurality of blades 17 movably connected to the inner cavity of the box body 1 and a power chamber 4 fixed to the box body 1. An active rod 18 is fixed to the middle of one end of the blade 17, and the other end of the active rod 18 extends into the inner cavity of the power chamber 4, and the active rod 18 is movably connected to the power chamber 4, and the other end of the active rod 18 is fixedly connected to a gear 19, and a gear plate 20 is connected to the inner cavity of the power chamber 4 through a hydraulic telescopic rod 21, and the gear plate 20 is meshed with the gear 19, and a driven rod is movably connected to the middle of the other end of the blade 17, and the driven rod is movably connected to the inner wall of the box body 1. By setting the active rod 18 and the driven rod, the fan blade 17 is in a state of active connection with the box body 1. By setting the hydraulic telescopic rod 21, the extension and retraction of the hydraulic telescopic rod 21 can change the position of the toothed plate 20 fixedly connected thereto. The toothed plate 20 can drive the gear 19 meshing therewith to rotate when moving. The gear 19 can drive the fan blade 17 to rotate through the active rod 18 fixedly connected thereto. When the fan blade 17 is in a vertical state, two adjacent fan blades 17 are in a contact state, the top of the opening and closing window contacts the top of the inner cavity of the box body 1, and the bottom of the opening and closing window contacts the bottom of the inner cavity of the box body 1. At this time, two adjacent sample racks are separated by the opening and closing window. The inner cavity of the box body 1 can be divided into multiple independent test cavities by the opening and closing window, which is convenient for taking and placing samples in the test cavity. When the fan blade 17 is in a non-vertical state, the inner cavity of the test cavity separated by the opening and closing window can be in a connected state, which is convenient for salt spray to flow in the test box.

[0029] The outer surface of the fan blade 17 is wrapped with a sealing gasket, which may be made of rubber. The setting of the sealing gasket can reduce the impact of salt spray on the fan blade 17 and extend the service life of the fan blade 17. The distance between two adjacent active rods 18 is the same as the width of the fan blade 17. When the fan blade 17 is in a vertical state, the two adjacent fan blades 17 may be in contact.

[0030] A sealing cover 2 is movably connected to the top of the box body 1, and grooves 5 are evenly arranged at the bottom of the sealing cover 2. A sealing plate 7 is clamped in the inner cavity of the groove 5. The number of sealing plates 7 is the same as the number of sample racks. One end of the sealing plate 7 and one end of the sealing cover 2 are both provided with observation windows 9, and the end of the sealing cover 2 away from the observation window 9 is movably connected to the box body 1 through a round rod. A servo motor is fixed to the outside of the box body 1, and the end of the output shaft of the servo motor is fixedly connected to the end of a round rod. The round rod is movably connected to the box body 1, and the other end of the round rod is fixedly connected to the sealing cover 2. Through the setting of the servo motor 24, the rotation of the servo motor 24 can drive the sealing cover 2 to rotate, thereby realizing the electric opening and closing of the sealing cover 2, that is, the sealing cover 2 is driven by the servo motor 24.

[0031] Electromagnets 1 8 are fixed to both ends of the sealing plate 7, electromagnets 2 6 matched with electromagnets 1 8 are fixed to both ends of the groove 5, and electromagnets 3 10 matched with electromagnets 1 8 are provided on the top of the box body 1. When electromagnets 1 8 and electromagnets 2 6 are both in a powered-on state and the same current is passed through, electromagnets 1 8 and electromagnets 2 6 are magnetically attracted to each other. At this time, the sealing plate 7 and the sealing cover 2 can be fixed together. When the sealing cover 2 moves, the sealing plate 7 can move with the sealing cover 2. When electromagnets 1 8 and electromagnets 3 10 are both in a powered-on state and the same current is passed through, the sealing plate 7 is fixedly connected to the top of the box body 1. When the sealing cover 2 moves, the sealing plate 7 and the sealing cover 2 can be separated. The sealing plate 7 can seal the test cavity to facilitate the placement of some test samples.

[0032] In some embodiments of the present application, the models of electromagnet 1 8 , electromagnet 2 6 and electromagnet 3 10 are all XDA-50 / 42.

[0033] A temperature and humidity sensor 16 and an atomizing nozzle 23 are provided on the inner wall of the box. Two adjacent temperature and humidity sensors 16 or atomizing nozzles 23 at the same height are separated by an opening and closing window. Through the setting of the atomizing nozzle 23, salt mist can be evenly sprayed on the sample. The temperature and humidity sensor 16 can detect the temperature and humidity around the sample. The working principles of both the atomizing nozzle 23 and the temperature and humidity sensor 16 are existing technologies and will not be elaborated here.

[0034] The electrical components involved in this application are all prior art, and technicians in this field are familiar with their connection methods. Through these technicians, all the electrical components in this application are connected to their compatible power supplies through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence are described below. The electrical connection is completed in a sequential working order, and the detailed connection means are well known in the art. The following mainly introduces the working principle and process, and no further explanation of the electrical control is given.

[0035] In summary: when the salt spray corrosion test box is used, when placing the automobile parts to be tested, the hydraulic telescopic rod 14 is extended, and the extension of the hydraulic telescopic rod 14 causes the sample rack to move up until the sample placement plate 11 or the hanging rod 13 at the bottom of the sample rack moves to the outside of the box body 1. The staff can place the automobile parts to be tested on the sample placement plate 11 at the bottom of the sample rack or hang them on the hanging rod 13. After the sample placement plate 11 or the hanging rod 13 at the bottom of the sample rack are full of parts, the hydraulic telescopic rod 14 is retracted until another sample placement plate 11 or the hanging rod 13 moves to the top of the box body 1. The staff can continue to place parts. After the sample rack is full of parts, the hydraulic telescopic rod 14 is retracted to the maximum. The sample rack is moved into the inner cavity of the box body 1, and the sealing cover 2 is closed. The box body 1 can be operated so that the sample is surrounded by salt mist. If all the samples in the box body 1 need to be taken out, the electromagnet 1 8 and the electromagnet 2 6 are energized, and the sealing plate 7 and the sealing cover 2 are fixed. When the sealing cover 2 is opened, the sealing plate 7 moves accordingly. When the staff takes the sample, the opposite order is adopted: the hydraulic telescopic rod 14 is extended, and the extension of the hydraulic telescopic rod 14 exposes the top of the sample rack. After the samples at the top of the sample rack are taken out, the hydraulic telescopic rod 14 continues to extend, and the staff can continue to take parts, thereby reducing the working distance of the employees and improving the efficiency of sample taking and placing. If only the sample in a certain test chamber needs to be taken out, the opening and closing window works, and the hydraulic telescopic rod 21 drives the toothed plate 20 fixedly connected thereto to move. When the toothed plate 20 moves, it drives the gear 19 meshing therewith to rotate, and the gear 19 drives the fan blade 17 to rotate through the active rod 18 fixedly connected thereto, until the fan blade 17 is in a vertical state. At this time, the opening and closing window separates a certain test chamber from its adjacent test chamber, and the electromagnet 1 8 and the electromagnet 2 6 placed on a certain test chamber are in an energized state, and the electromagnet 1 8 and the electromagnet 3 10 above the remaining test chambers are in an energized state. After the sealing cover 2 is opened, a certain test chamber is in an open state, and the remaining test chambers are sealed by the sealing plate 7 above it. The placement and removal of samples in a certain test chamber will not affect the continued testing of samples in other test chambers.

[0036] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A salt spray corrosion test chamber, comprising a chamber (1), characterized in that: The inner cavity of the box (1) is evenly and fixedly connected with a sample rack, an opening and closing window is provided between two adjacent sample racks, a sealing cover (2) is movably connected to the top of the box (1), a groove (5) is evenly provided at the bottom of the sealing cover (2), a sealing plate (7) is clamped in the inner cavity of the groove (5), an electromagnet 1 (8) is fixed at both ends of the sealing plate (7), an electromagnet 2 (6) adapted to the electromagnet 1 (8) is fixed at both ends of the groove (5), and an electromagnet 3 (10) adapted to the electromagnet 1 (8) is provided on the top of the box (1); The sample rack comprises a hydraulic telescopic rod (14) fixedly connected to the bottom of the inner cavity of the box (1), a connecting rod (12) fixedly connected to the top of the hydraulic telescopic rod (14), and a sample placement plate (11) and a hanging rod (13) fixedly connected to the connecting rod (12); the opening and closing window comprises a fan blade (17) movably connected to the inner wall of the box (1) and a power chamber (4) fixedly connected to the box (1), an active rod (18) is fixed in the middle of one end of the fan blade (17), and the active rod (18) is fixed to the middle of the one end of the fan blade (17). The other end of the moving rod (18) extends into the inner cavity of the power chamber (4), and the active rod (18) is movably connected to the power chamber (4). The other end of the active rod (18) is fixedly connected to a gear (19). The inner cavity of the power chamber (4) is connected to a toothed plate (20) via a second hydraulic telescopic rod (21), and the toothed plate (20) is meshed with the gear (19). The middle part of the other end of the fan blade (17) is movably connected to a driven rod, and the driven rod is movably connected to the inner wall of the box body (1).

2. A salt spray corrosion test chamber according to claim 1, characterized in that: The number of the sealing plates (7) is the same as the number of the sample racks, and one end of the sealing plate (7) and one end of the sealing cover (2) are both provided with an observation window (9).

3. The salt spray corrosion test chamber according to claim 1, characterized in that: A positioning plate (15) is fixed to the bottom end of the connecting rod (12), and the positioning plate (15) contacts the inner wall of the box body (1). A receiving groove is provided in the middle of the bottom end of the connecting rod (12), and the hydraulic telescopic rod (14) is located in the inner cavity of the receiving groove. The bottom of the hydraulic telescopic rod (14) is fixedly connected to the bottom of the inner cavity of the box body (1), and the top of the hydraulic telescopic rod (14) is fixedly connected to the top of the inner cavity of the receiving groove.

4. The salt spray corrosion test chamber according to claim 1, characterized in that: The outer surface of the fan blade (17) is wrapped with a sealing pad, and the distance between two adjacent active rods (18) is the same as the width of the fan blade (17).

5. The salt spray corrosion test chamber according to claim 1, characterized in that: A lighting lamp (22) is arranged on the top of the sample rack.

6. The salt spray corrosion test chamber according to claim 1, characterized in that: A temperature and humidity sensor (16) and an atomizing nozzle (23) are provided on the inner wall of the box body (1), and two adjacent temperature and humidity sensors (16) or atomizing nozzles (23) at the same height are separated by an opening and closing window.

7. The salt spray corrosion test chamber according to claim 1, characterized in that: One end of the sealing cover (2) away from the observation window (9) is movably connected to the box body (1), a servo motor is fixed on the outside of the box body (1), and the sealing cover (2) is driven by the servo motor (24).

Citation Information

Patent Citations

  • Automobile exterior trim part salt mist corrosion test box

    CN212964555U