Thickness tester for engineering materials

Abstract

The utility model discloses a thickness tester for engineering materials in the technical field of thickness testers, which comprises a detection mechanism and a supporting and limiting assembly, the supporting and limiting assembly is mounted at the top of the detection mechanism, and the detection mechanism comprises a mounting base for testing the thickness of the engineering materials and a detection part. The detection component is arranged on one side of the exterior of the mounting base, the supporting and limiting assembly comprises a supporting component and a limiting component which are used for testing the thickness of the engineering material, and the limiting component is connected to the two sides of the top of the supporting component. Different assemblies can be rapidly disassembled, maintained or replaced according to different use requirements, the maintenance efficiency of the tester is improved, the service life of the tester is prolonged, the tester can adapt to engineering materials of various widths, the universality of the tester is improved, the thickness tester can be rapidly and accurately adjusted through the design, and high efficiency and accuracy of measurement are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of thickness testers, in particular to a thickness tester for engineering materials. Background Art

[0002] An engineering material thickness tester is a specialized tool used to measure the thickness of various materials used in the construction and engineering fields. These materials may include metals, plastics, composite materials, etc., and are very common in fields such as construction, ships, pipelines, and machinery manufacturing. The thickness tester is able to provide accurate measurements, which is essential to ensure the integrity and safety of the structure. The engineering material thickness tester can use different technologies for measurement, and the most common one is the ultrasonic thickness tester. This instrument works by transmitting ultrasonic pulses into the material and then receiving the pulses reflected back through the material. By calculating the time it takes for the ultrasonic wave to propagate in the material, combined with the material's sound speed, the tester can calculate the thickness of the material.

[0003] At present, the structural design of the thickness tester used in engineering material testing mostly adopts a fixed integrated structural design, which has the characteristics of good integrity and high stability. However, the existing thickness tester has some shortcomings during use. First, it is impossible to disassemble, connect, repair and replace the support base and the detection component according to the use situation, which limits the flexibility and maintainability of the equipment; secondly, the support base cannot perform adjustable limit clamping on the engineering material to be tested, resulting in certain limitations during use.

[0004] Therefore, it is necessary to design a thickness tester with a more flexible structure and adjustable structure to meet the needs of different usage scenarios. Based on this, we propose a thickness tester for engineering materials. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] Therefore, the purpose of the utility model is to provide a thickness tester for engineering materials, which can solve the problems of the existing thickness tester with fixed integrated structure design, lack of flexibility and maintainability during use, and inability to perform adjustable limit clamping on engineering materials.

[0007] In order to solve the above technical problems, the utility model provides a thickness tester for engineering materials, which adopts the following technical solutions: comprising a detection mechanism and a support and limit assembly, the support and limit assembly is installed on the top of the detection mechanism, the detection mechanism comprises a mounting base for engineering material thickness testing and a detection component, the detection component is arranged on the outer side of the mounting base;

[0008] The support and limit assembly comprises a support component and a limit component for testing the thickness of engineering materials, and the limit components are connected to both sides of the top of the support component.

[0009] By adopting the above technical scheme, the engineering material thickness tester designed in this scheme adopts a highly modular and flexible design to adapt to various different usage occasions and materials. The thickness tester is operated through a structure that combines a support and limit assembly with a detection mechanism, wherein the support and limit assembly can be stably locked or limited inside the detection mechanism through a structural design of snap-fitting between multiple sets of positioning slots and positioning blocks, supporting and fixing the material to be measured. The detection component can be flexibly disassembled and connected to the mounting base through the snap-fitting between the riveting block and the riveting slot, which is convenient for maintenance and replacement. The adjustment screw hole and guide slide hole in the middle of the side plate and the adjustment screw and guide slide rod on one side of the push plate are combined, so that the tester can adjust the clamping distance between the two sets of limit components to accurately clamp engineering materials of different widths.

[0010] Optionally, the support component includes a support plate body, and a plurality of groups of positioning blocks are distributed on both side edges of the support plate body, and side panels are respectively installed at both ends of the top of the support plate body.

[0011] By adopting the above technical solution, this solution not only provides solid support and accurate positioning for engineering materials through the above structural design, but also has a flexible structure that can be quickly disassembled and assembled, which significantly improves the applicability, maintainability and measurement accuracy of the equipment.

[0012] Optionally, adjustment screw holes are provided through the middle of the two groups of side panels, and guide sliding holes are provided through the two sides of the two groups of side panels near the adjustment screw holes.

[0013] By adopting the above technical solution, this solution provides a highly adjustable and user-friendly interface through the above structural design, which is convenient for operators to quickly and accurately adjust the instrument to adapt to different testing requirements, ensuring the accuracy and flexibility of the testing process.

[0014] Optionally, the limiting component includes a push-up plate, and anti-slip pads are provided on the inner sides of the two groups of push-up plates.

[0015] By adopting the above technical solution, this solution, through the above structural design, reflects the key contribution to improving the measurement accuracy and operation reliability of the entire engineering material thickness tester while achieving material stability and protection.

[0016] Optionally, the two groups of push plates are rotatably connected with an adjusting screw in the middle of one side away from the anti-slip gasket, the adjusting screw matches the adjusting screw hole structure, the adjusting screw and the adjusting screw hole are threadedly matched, an adjusting handwheel is installed at one end of the adjusting screw, and guide slide rods are respectively installed on both sides of the two groups of push plates close to the adjusting screw, the guide slide rods match the guide slide hole structure, and the guide slide rods and the guide slide hole are slidably matched.

[0017] By adopting the above technical solution, this composite adjustment mechanism allows precise adjustment and stable operation of the engineering material thickness tester while maintaining ease of operation, which is a key feature for achieving material adaptation and accurate measurement.

[0018] Optionally, an embedding groove is provided in the middle of the mounting base, and the embedding groove matches the support plate structure. Multiple groups of positioning slots are provided on both sides of the inner wall of the embedding groove, and the positioning slots match the positioning block structure. The positioning slots and the positioning block are snap-fitted. A connecting seat is installed on one side of the outside of the mounting base, and a rivet groove is also provided in the middle of the top of the connecting seat.

[0019] By adopting the above technical solutions, these design features functionally provide a basic installation platform, ensure the stability and precise positioning of the support and limit assembly, speed up the maintenance and replacement operations, and ultimately ensure the normal operation and measurement accuracy of the entire thickness tester.

[0020] Optionally, the detection component includes a support arm plate, a thickness tester is installed at one end of the support arm plate, an ultrasonic probe is connected to the bottom of the thickness tester, and a riveting block is also provided at one end of the support arm plate away from the thickness tester.

[0021] By adopting the above technical solution, the present solution uses a riveting block installed at one end of the support arm plate to detect the assembly and disassembly connection between the component and the mounting base.

[0022] Optionally, the riveting block matches the riveting groove structure, and the riveting block and the riveting groove are snap-fitted.

[0023] By adopting the above technical solution, the detection component of the present solution can be flexibly connected to and disassembled from the mounting base through the structural design of the snap-fitting between the riveting block and the riveting groove, so as to facilitate the subsequent maintenance and replacement work.

[0024] In summary, the utility model includes at least one of the following beneficial effects: the modular and adjustable characteristics of the engineering material thickness tester designed in this scheme provide great convenience for the engineering site. It can not only quickly disassemble, repair or replace different components according to different usage requirements, thereby improving the maintenance efficiency and service life of the tester, but also can adapt to engineering materials of various widths, increasing the versatility of the instrument. These designs allow the thickness tester to be adjusted quickly and accurately to ensure high efficiency and accuracy of the measurement. Through these innovative structures, the tester can achieve higher stability, ensure the reliability of the test data, meet the diverse engineering material thickness measurement needs, and provide users with a durable, accurate and convenient engineering material testing tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 This is a schematic diagram of the detection mechanism structure of the utility model;

[0028] Figure 3 This is a schematic diagram of the structure of the support and limit assembly of the utility model;

[0029] Figure 4 This is a schematic diagram of the support component structure of the utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the limiting component of the utility model;

[0031] Figure 6 This is a schematic diagram of the installation base structure of the utility model;

[0032] Figure 7 It is a schematic diagram of the structure of the detection component of the utility model.

[0033] Explanation of the reference numerals: 100, detection mechanism; 101, mounting base; 101a, embedding groove; 101b, positioning slot; 101c, connecting seat; 101d, riveting groove; 102, detection component; 102a, support arm plate; 102b, thickness tester; 102c, ultrasonic probe; 102d, riveting block; 200, support and limit assembly; 201, support component; 201a, support plate body; 201b, positioning block; 201c, side plate; 201c-1, adjustment screw hole; 201c-2, guide slide hole; 202, limit component; 202a, push plate; 202a-1, adjustment screw; 202a-2, adjustment hand wheel; 202a-3, guide slide rod; 202b, anti-slip pad. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-7 The utility model is described in further detail.

[0035] Embodiment 1, refer to Figure 1-4 The utility model discloses a thickness tester for engineering materials.

[0036] The detection mechanism 100 includes a detection mechanism and a support and limit assembly 200, wherein the support and limit assembly 200 is installed on the top of the detection mechanism 100, and the detection mechanism 100 includes a mounting base 101 for testing the thickness of engineering materials and a detection component 102, wherein the detection component 102 is arranged on one side of the outside of the mounting base 101;

[0037] The support and limiting assembly 200 includes a support component 201 and a limiting component 202 for testing the thickness of engineering materials. The limiting component 202 is connected to both sides of the top of the support component 201 .

[0038] The supporting component 201 includes a supporting plate body 201a, and a plurality of groups of positioning blocks 201b are distributed on the edges of both sides of the supporting plate body 201a. Side plates 201c are also installed on the top two ends of the supporting plate body 201a. Through the above structural design, not only is a solid support and accurate positioning provided for engineering materials, but also a flexible structure that can be quickly disassembled and assembled can be provided, which significantly improves the applicability, maintainability and measurement accuracy of the equipment.

[0039] Example 2, refer to Figure 4-5 In this embodiment, in order to solve the problems of the existing thickness tester with fixed integrated structure design, such as insufficient flexibility and maintainability during use, and inability to perform adjustable limit clamping on engineering materials, based on the same concept as the above-mentioned embodiment 1, the thickness tester for engineering materials also includes:

[0040] Adjustment screw holes 201c-1 are provided through the middle of the two sets of side panels 201c, and guide sliding holes 201c-2 are provided through the two sides of the two sets of side panels 201c near the adjustment screw holes 201c-1. Through the above structural design, a highly adjustable and user-friendly interface is provided, which is convenient for operators to quickly and accurately adjust the instrument to adapt to different testing requirements, ensuring the accuracy and flexibility of the testing process.

[0041] The limiting component 202 includes a push plate 202a, and the inner sides of the two sets of push plates 202a are provided with anti-slip pads 202b. Through the above structural design, it reflects the key contribution to improving the measurement accuracy and operation reliability of the entire engineering material thickness tester while achieving material stability and protection.

[0042] An adjusting screw 202a-1 is rotatably connected to the middle part of one side of the two groups of push-up plates 202a away from the anti-slip pad 202b. The adjusting screw 202a-1 matches the structure of the adjusting screw hole 201c-1, and there is a threaded fit between the adjusting screw 202a-1 and the adjusting screw hole 201c-1. An adjusting handwheel 202a-2 is installed at one end of the adjusting screw 202a-1. Guide slide bars 202a-3 are also installed on both sides of the two groups of push-up plates 202a close to the adjusting screw 202a-1, and the guide slide bars 202a-3 match the structure of the guide slide hole 201c-2. There is a sliding fit between the guide slide bar 202a-3 and the guide slide hole 201c-2. This composite adjustment mechanism allows precise adjustment and stable operation of the engineering material thickness tester while maintaining ease of operation, and is a key feature for achieving material adaptation and precise measurement.

[0043] Example 3, refer to Figure 6-7 In this embodiment, in order to solve the problems of the existing thickness tester with fixed integrated structure design, such as insufficient flexibility and maintainability during use, and inability to perform adjustable limit clamping on engineering materials, based on the same concept as the above-mentioned embodiment 1, the thickness tester for engineering materials also includes:

[0044] An embedding groove 101a is provided in the middle of the mounting base 101, and the embedding groove 101a matches the structure of the support plate 201a. A plurality of positioning slots 101b are provided on both sides of the inner wall of the embedding groove 101a, and the positioning slots 101b match the structure of the positioning block 201b. The positioning slots 101b and the positioning block 201b are snap-fitted. A connecting seat 101c is installed on the outer side of the mounting base 101, and a riveting groove 101d is also provided in the middle of the top of the connecting seat 101c. These design features functionally provide a basic installation platform, ensure the stability and precise positioning of the support limit assembly 200, speed up the maintenance and replacement operations, and ultimately ensure the normal operation and measurement accuracy of the entire thickness tester.

[0045] The detection component 102 includes a support arm plate 102a, a thickness tester 102b is installed at one end of the support arm plate 102a, an ultrasonic probe 102c is connected to the bottom of the thickness tester 102b, and a rivet block 102d is also provided at the end of the support arm plate 102a away from the thickness tester 102b. The rivet block 102d installed at one end of the support arm plate 102a is used for the detection component 102 and the mounting base 101 to be assembled and disassembled.

[0046] The riveting block 102d matches the riveting groove 101d structure, and the riveting block 102d and the riveting groove 101d are snap-fitted. The detection component 102 of the present solution can be flexibly disassembled and connected to the mounting base 101 through the snap-fitted structural design between the riveting block 102d and the riveting groove 101d, which is convenient for subsequent maintenance and replacement.

[0047] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A thickness tester for engineering materials, comprising a detection mechanism (100) and a support and limit assembly (200), wherein the support and limit assembly (200) is mounted on the top of the detection mechanism (100), characterized in that: The detection mechanism (100) comprises a mounting base (101) for testing the thickness of engineering materials and a detection component (102), wherein the detection component (102) is arranged on an outer side of the mounting base (101); The support and limiting assembly (200) comprises a support component (201) and a limiting component (202) for testing the thickness of engineering materials, wherein the limiting component (202) is connected to both sides of the top of the support component (201).

2. The engineering material thickness tester according to claim 1, characterized in that: The support component (201) comprises a support plate body (201a), and a plurality of groups of positioning blocks (201b) are distributed on both side edges of the support plate body (201a), and side plates (201c) are respectively installed on both ends of the top of the support plate body (201a).

3. The engineering material thickness tester according to claim 2, characterized in that: Adjustment screw holes (201c-1) are provided through the middle of the two groups of side plates (201c), and guide sliding holes (201c-2) are provided through the two sides of the two groups of side plates (201c) close to the adjustment screw holes (201c-1).

4. The engineering material thickness tester according to claim 3, characterized in that: The limiting component (202) comprises a push-up plate (202a), and anti-slip pads (202b) are provided on the inner sides of the two groups of push-up plates (202a).

5. The engineering material thickness tester according to claim 4, characterized in that: An adjusting screw (202a-1) is rotatably connected to the middle of one side of the two groups of push-up plates (202a) away from the anti-slip pad (202b); the adjusting screw (202a-1) matches the adjusting screw hole (201c-1) in structure; the adjusting screw (202a-1) and the adjusting screw hole (201c-1) are threadedly matched; an adjusting hand wheel (202a-2) is installed at one end of the adjusting screw (202a-1); guide slide bars (202a-3) are also installed on both sides of the two groups of push-up plates (202a) close to the adjusting screw (202a-1); the guide slide bars (202a-3) match the guiding slide hole (201c-2) in structure; the guiding slide bars (202a-3) and the guiding slide hole (201c-2) are slidably matched.

6. The engineering material thickness tester according to claim 5, characterized in that: An embedding groove (101a) is provided in the middle of the mounting base (101), the embedding groove (101a) matches the structure of the support plate (201a), multiple groups of positioning slots (101b) are provided on both sides of the inner wall of the embedding groove (101a), the positioning slots (101b) match the structure of the positioning block (201b), the positioning slots (101b) and the positioning block (201b) are snap-fitted, a connecting seat (101c) is installed on one side of the outside of the mounting base (101), and a riveting groove (101d) is also provided in the middle of the top of the connecting seat (101c).

7. The engineering material thickness tester according to claim 6, characterized in that: The detection component (102) comprises a support arm plate (102a), a thickness tester (102b) being mounted on one end of the support arm plate (102a), an ultrasonic probe (102c) being connected to the bottom of the thickness tester (102b), and a riveting block (102d) being further arranged on one end of the support arm plate (102a) away from the thickness tester (102b).

8. The engineering material thickness tester according to claim 7, characterized in that: The riveting block (102d) matches the riveting groove (101d) in structure, and the riveting block (102d) and the riveting groove (101d) are snap-fitted.

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