Automatic assembling equipment for laminate support

By designing the automatic assembly equipment of the laminate brackets and using the automated process to realize the assembly of the laminate brackets, the problems of high labor intensity, high cost and low efficiency caused by manual assembly in the prior art are solved, and an efficient and automated assembly process is achieved.

CN222643690UActive Publication Date: 2025-03-21HUIZHOU CHENGFEI IND CO LTD
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Patent Information

Application Number
CN202420833731.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-21
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The assembly method of existing laminate support mainly relies on manual operations, resulting in high labor intensity, high cost and low efficiency.

Method used

Design a laminated bracket automatic assembly equipment, including a base loading mechanism, a circulation conveying mechanism, an eccentric loading mechanism and a loading mechanism, and realize the assembly of the laminated bracket through an automated process.

Benefits of technology

实现了层板托的自动化组装,减少了人工操作,降低了劳动强度,提高了组装效率。

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an automatic assembling device for a laminate support, which comprises a base feeding mechanism, a circulating conveying mechanism, an eccentric part feeding mechanism and a discharging mechanism, a jig is arranged on the circulating conveying mechanism, an assembling groove is arranged on the jig, the base feeding mechanism and the eccentric part feeding mechanism are respectively connected with the circulating conveying mechanism, and the eccentric part feeding mechanism is connected with the discharging mechanism. The base feeding mechanism, the eccentric part feeding mechanism and the discharging mechanism are sequentially arranged in the assembling direction. According to the automatic assembling equipment for the laminate support, the base is conveyed into the assembling groove of the jig through the base feeding mechanism, the jig is driven by the circulating conveying mechanism to move, the eccentric part is conveyed into the assembling groove of the jig through the eccentric part feeding mechanism to be subjected to press fitting with the base, and after press fitting, the jig is moved to the discharging mechanism, so that the automatic assembling equipment for the laminate support is achieved. And the discharging mechanism is used for taking down the laminated plate support pressed in the jig assembling groove, so that automatic assembling of the laminated plate support is realized, manual operation is reduced, the labor intensity of workers is reduced, and the assembling efficiency of the laminated plate support is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of layer plate supports, in particular to automatic assembly equipment for layer plate supports. Background Art

[0002] Shelf supports refer to small hardware accessories used to support the middle partitions in cabinet furniture. They are mostly used in panel furniture, especially wardrobes, cabinets, shoe cabinets, bookcases and other cabinet-type layered furniture. One end of the shelf is fixed to the side wall of the furniture or wall, and the other end is parallel to the ground. It is used to place wooden or glass shelves to separate the upper and lower spaces of a cabinet. There are many types of shelf supports, which can be divided into wooden shelf supports, glass shelf supports, metal shelf supports, etc. according to their uses.

[0003] The existing shelf support generally includes a base and an eccentric wheel. After they are produced separately, the base and the eccentric wheel need to be assembled. The assembly method in the prior art generally adopts manual assembly, and the eccentric wheel is pressed onto the base manually. However, manual assembly has the problems of high labor intensity, high labor cost, low assembly efficiency, etc. Therefore, it is necessary to design a device that can realize automatic assembly to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a layer plate support automatic assembly device which can improve assembly efficiency and reduce manual labor intensity.

[0005] In order to solve the above technical problems, the present invention can be implemented by adopting the following technical solutions:

[0006] A layer support automatic assembly equipment comprises a base loading mechanism, a circulating conveying mechanism, an eccentric piece loading mechanism and a unloading mechanism, a jig is arranged on the circulating conveying mechanism, an assembly groove is arranged on the jig, the base loading mechanism and the eccentric piece loading mechanism are respectively connected to the circulating conveying mechanism, and the base loading mechanism, the eccentric piece loading mechanism and the unloading mechanism are arranged in sequence along the assembly direction.

[0007] In one embodiment, the base loading mechanism includes a base vibration disk, a first conveying channel, a base dislocation channel and a second conveying channel, the head end of the first conveying channel is connected to the base vibration disk, and the tail end is connected to the base dislocation channel, the head end of the second conveying channel is connected to the base dislocation channel, and the tail end is connected to the circulating conveying mechanism, and a base dislocation block is arranged in the base dislocation channel, and the base dislocation block is provided with a base dislocation groove.

[0008] In one embodiment, the tail end of the second conveying channel is located above the circulating conveying mechanism, and a base pressing head is provided at the tail end of the second conveying channel.

[0009] In one of the embodiments, the eccentric piece feeding mechanism includes an eccentric piece vibration disk, a third conveying channel, an eccentric piece dislocation channel and a fourth conveying channel, the head end of the third conveying channel is connected to the eccentric piece vibration disk, and the tail end is connected to the eccentric piece dislocation channel, the head end of the fourth conveying channel is connected to the eccentric piece dislocation channel, and the tail end is connected to the circulating conveying mechanism, and an eccentric piece dislocation block is provided in the eccentric piece dislocation channel, and the eccentric piece dislocation block is provided with an eccentric piece dislocation groove.

[0010] In one of the embodiments, the tail end of the fourth conveying channel is located above the circulating conveying mechanism, and an eccentric pressing head is provided at the tail end of the fourth conveying channel.

[0011] In one embodiment, the circulating conveying mechanism is in the shape of a U, and directional pushing members are provided at the four corners of the circulating conveying mechanism.

[0012] In one embodiment, the unloading mechanism includes a support base, a transverse moving module and a longitudinal moving module. The transverse moving module is connected to the support base, and the longitudinal moving module is connected to the transverse moving module. The transverse moving module drives the longitudinal moving module to move transversely. A unloading clamp is connected to the longitudinal moving module, and the longitudinal moving module drives the unloading clamp to move longitudinally.

[0013] In one of the embodiments, the layer tray automated assembly equipment further comprises a cabinet, the circulating conveying mechanism and the unloading mechanism are respectively arranged on the cabinet, and a unloading port cooperating with the unloading mechanism is opened on the cabinet.

[0014] In one of the embodiments, the base loading mechanism and the eccentric piece loading mechanism are arranged on the same side of the cabinet.

[0015] In one of the embodiments, a base loading mechanism and an eccentric piece loading mechanism are respectively provided on two opposite sides of the cabinet. Beneficial Effects

[0016] The utility model discloses an automatic assembly equipment for layer plate supports, wherein a base loading mechanism automatically loads the base and transfers the base to an assembly groove of a jig, and a circulating conveying mechanism moves with the jig and moves to an eccentric piece loading mechanism, wherein the eccentric piece loading mechanism automatically loads the eccentric piece and transfers the eccentric piece to an assembly groove of the jig and is press-fitted with the base, and the circulating conveying mechanism moves with the jig again and moves to a unloading mechanism, wherein the unloading mechanism removes the layer plate support that has been press-fitted in the assembly groove of the jig, thereby realizing automatic assembly of the layer plate support, reducing manual operation, lowering manual labor intensity, and improving assembly efficiency of the layer plate support. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is a schematic diagram of the structure of the automatic assembly equipment for shelf supports of the utility model;

[0018] Figure 2 This is a top view of the automatic assembly equipment for shelf supports of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the circulating conveying mechanism of the automatic assembly equipment for the layer tray of the utility model;

[0020] Figure 4 This is a schematic diagram of the base loading mechanism structure of the automatic assembly equipment for the shelf support of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the eccentric parts feeding mechanism of the automatic assembly equipment for the shelf support of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the unloading mechanism of the automatic assembly equipment for the shelf support of the utility model;

[0023] Figure 7 Various types of shelf supports assembled for the utility model.

[0024] As shown in the attached figure:

[0025] 100, base feeding mechanism; 110, base vibration plate; 120, first conveying channel; 130, base dislocation channel; 140, second conveying channel; 150, base dislocation block; 160, base dislocation groove; 170, base lower pressure head;

[0026] 200, circulating conveying mechanism; 210, direction pushing member;

[0027] 300, eccentric member feeding mechanism; 310, eccentric member vibration plate; 320, third conveying channel; 330, eccentric member dislocation channel; 340, fourth conveying channel; 350, eccentric member dislocation block; 160, eccentric member dislocation groove; 370, eccentric member lower pressure head;

[0028] 400, unloading mechanism; 410, support seat; 420, transverse moving module; 430, longitudinal moving module; 440, unloading clamping claw;

[0029] 500, fixture; 540, assembly tank;

[0030] 600, cabinet; 610, feed opening. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only."

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0034] See also Figures 1 to 3 , Figure 7 A layer support automatic assembly equipment includes a base loading mechanism 100, a circulating conveying mechanism 200, an eccentric piece loading mechanism 300 and a unloading mechanism 400. A fixture 500 is arranged on the circulating conveying mechanism 200, and an assembly groove 510 is arranged on the fixture 500. The base loading mechanism 100 and the eccentric piece loading mechanism 300 are respectively connected to the circulating conveying mechanism 200, and the base loading mechanism 100, the eccentric piece loading mechanism 300 and the unloading mechanism 400 are arranged in sequence along the assembly direction.

[0035] Specifically, in this embodiment, the base feeding mechanism 100 and the eccentric piece feeding mechanism 300 are respectively connected to the circulating conveying mechanism 200, and the unloading mechanism 400 is arranged behind the eccentric piece feeding mechanism 300 along the assembly direction. During assembly, the base feeding mechanism 100 automatically feeds the base and transfers the base to the assembly groove 510 of the fixture 500 on the circulating conveying mechanism 200, and the circulating conveying mechanism 200 pushes the fixture 500 forward and moves it to the eccentric piece feeding mechanism 300, and the eccentric piece The loading mechanism 300 automatically loads the eccentric piece, transfers the eccentric piece to the assembly groove 510 of the fixture 500, and presses the eccentric piece and the base in the assembly groove 510. After pressing, the circulating conveying mechanism 200 pushes the fixture 500 forward again and moves to the unloading mechanism 400, and removes the pressed layer support through the unloading mechanism 400, thereby completing the automatic assembly of the layer support. The use of automatic assembly can reduce manual operation and reduce the labor intensity of manual labor, and at the same time can also improve the assembly efficiency of the layer support.

[0036] In addition, the layer support automated assembly equipment in this embodiment also includes a cabinet 600, and the circulating conveying mechanism 200 and the unloading mechanism 400 are respectively arranged on the cabinet 600, while the base loading mechanism 100 and the eccentric part loading mechanism 300 are respectively located on the sides of the cabinet 600 and connected to the circulating conveying mechanism 200, and in order to realize the layout of the equipment, the base loading mechanism 100 and the eccentric part loading mechanism 300 are arranged on the same side of the cabinet 600.

[0037] Of course, a base loading mechanism 100 and an eccentric loading mechanism 300 can also be respectively set on the opposite sides of the cabinet 600, wherein the base loading mechanism 100 and the eccentric loading mechanism 300 on one side load and assemble the layer support assembly of the 303KF model, and the base loading mechanism 100 and the eccentric loading mechanism 300 on the other side load and assemble the layer support assembly of other models (303UB16, 303U16). In this embodiment, when assembling a layer plate support of model 303KF, only one assembly groove 510 needs to be set on the jig 500, and the base feeding mechanism 100 and the eccentric piece feeding mechanism 300 can feed one base and one eccentric piece in sequence; when assembling layer plate supports of models 303UB16 and 303U16, two assembly grooves 510 can be set on the jig 500, and the base feeding mechanism 100 and the eccentric piece feeding mechanism 300 can simultaneously feed two bases and two eccentric pieces in sequence; of course, the assembly groove 510 on the jig 500 can be set according to actual production needs, so as to realize the feeding and assembly of various components of layer plate supports of different models.

[0038] At the same time, when assembling one type of shelf support, just place the corresponding jig 500 on the circulating conveying mechanism 200, and start the base loading mechanism 100 and the eccentric piece loading mechanism 300 on the corresponding side, while the base loading mechanism 100 and the eccentric piece loading mechanism 300 on the other side do not need to work. Finally, by respectively setting the base loading mechanism 100 and the eccentric piece loading mechanism 300 on the opposite sides of the cabinet 600 and replacing the corresponding jig 500 during assembly, one device can be used to assemble multiple types of shelf supports, thereby improving the versatility and practicality of the equipment.

[0039] See also Figure 4 In order to realize automatic loading of the base in this embodiment, the base loading mechanism 100 includes a base vibration disk 110, a first conveying channel 120, a base dislocation channel 130 and a second conveying channel 140. The head end of the first conveying channel 120 is connected to the base vibration disk 110, and the tail end is connected to the base dislocation channel 130. The head end of the second conveying channel 140 is connected to the base dislocation channel 130, and the tail end is connected to the circulating conveying mechanism 200. A base dislocation block 150 is arranged in the base dislocation channel 130, and the base dislocation block 150 is provided with a base dislocation groove 160. The tail end of the second conveying channel 140 is located above the circulating conveying mechanism 200, and a base pressing head 170 is arranged at the tail end of the second conveying channel 140.

[0040] When the base is automatically loaded, a plurality of bases are poured into the base vibration plate 110, and the base vibration plate 110 will vibrate the bases into the first conveying channel 120 in sequence, and the bases move along the first conveying channel 120 until they move into the base dislocation groove 160 of the base dislocation block 150 in the base dislocation channel 130. At this time, the base dislocation block 150 will move in the base dislocation channel 130 under the push of the cylinder, and move to the head end of the second conveying channel 140, and then the bases are pushed by the cylinder. The base in the base dislocation groove 160 on the seat dislocation block 150 is pushed into the second conveying channel 140, and the base is pushed to the tail end of the second conveying channel 140 in turn. Since the tail end of the second conveying channel 140 is located above the circular conveying mechanism 200, after the base reaches the tail end, the cylinder will drive the base down-pressing head 170 to move downward, and press the base at the tail end into the assembly groove 510 of the fixture 500 on the circular conveying mechanism 200, thereby realizing automatic loading of the base, thereby reducing manual operation and improving assembly efficiency.

[0041] See also Figure 5In order to realize automatic feeding of the eccentric piece, the eccentric piece feeding mechanism 300 in this embodiment includes an eccentric piece vibration disk 310, a third conveying channel 320, an eccentric piece dislocation channel 330 and a fourth conveying channel 340. The head end of the third conveying channel 320 is connected to the eccentric piece vibration disk 310, and the tail end is connected to the eccentric piece dislocation channel 330. The head end of the fourth conveying channel 340 is connected to the eccentric piece dislocation channel 330, and the tail end is connected to the circulating conveying mechanism 200. An eccentric piece dislocation block 350 is provided in the eccentric piece dislocation channel 330, and the eccentric piece dislocation block 350 is provided with an eccentric piece dislocation groove 360. The tail end of the fourth conveying channel 340 is located above the circulating conveying mechanism 200, and an eccentric piece pressing head 370 is provided at the tail end of the fourth conveying channel 340.

[0042] Similarly, when the eccentric pieces are automatically loaded, a plurality of eccentric pieces are poured into the eccentric piece vibration plate 310, and the eccentric piece vibration plate 310 will sequentially vibrate the eccentric pieces into the third conveying channel 320, and the eccentric pieces move along the third conveying channel 320 until they move into the eccentric piece dislocation groove 360 ​​of the eccentric piece dislocation block 350 in the eccentric piece dislocation channel 330. At this time, the eccentric piece dislocation block 350 will move in the eccentric piece dislocation channel 330 under the push of the cylinder, and move to the head end of the fourth conveying channel 340, and then the eccentric piece will be pushed out of the eccentric piece dislocation groove 360 ​​by the push of the cylinder. Push it into the fourth conveying channel 340, and push the eccentric piece to the tail end of the fourth conveying channel 340 in turn. Since the tail end of the fourth conveying channel 340 is located above the circulating conveying mechanism 200, when the eccentric piece reaches the tail end, the cylinder will drive the eccentric piece pressing head 370 to move downward, and the eccentric piece pressing head 370 will press the eccentric piece into the assembly groove 510 of the fixture 500 on the circulating conveying mechanism 200, and press it with the base in the assembly groove 510. Finally, the automatic loading of the eccentric piece and the automatic pressing of the base and the eccentric piece are completed, thereby reducing manual operation and improving the assembly efficiency of the layer support.

[0043] See also Figure 3 In order to realize the cyclic pushing of the jig 500, the cyclic conveying mechanism 200 in this embodiment is in the shape of a "U". Directional pushing members 210 are provided at the four corners of the cyclic conveying mechanism 200. The jig 500 in the cyclic conveying mechanism 200 is pushed in sequence by the four directional pushing members 210. When the jig 500 moves to the corner position of the cyclic conveying mechanism 200, the corresponding directional pushing member 210 will push the jig 500 to change the moving direction, thereby realizing the cyclic conveying of the jig 500.

[0044] See also Figure 6After the base and the eccentric piece are pressed together, the circulating conveying mechanism 200 will move with the jig 500 to the unloading mechanism 400, and the unloading mechanism 400 will unload the pressed layer support. In order to realize automatic unloading, the unloading mechanism 400 in this embodiment includes a support seat 410, a transverse moving module 420 and a longitudinal moving module 430. The transverse moving module 420 is connected to the support seat 410, and the longitudinal moving module 430 is connected to the transverse moving module 420. The transverse moving module 420 drives the longitudinal moving module 430 to move transversely. A unloading clamp 440 is connected to the longitudinal moving module 430, and the longitudinal moving module 430 drives the unloading clamp 440 to move longitudinally.

[0045] When the circulating conveying mechanism 200 conveys the jig 500 to the unloading mechanism 400, the lateral moving module 420 and the longitudinal moving module 430 of the unloading mechanism 400 will drive the unloading clamp 440 to move, and move the unloading clamp 440 to the position corresponding to the jig 500. At this time, the unloading clamp 440 will clamp the layer plate support that has been pressed into the pressing groove 510 of the jig 500, and then drive it to the set position through the lateral moving module 420 and the longitudinal moving module 430, and put down the clamped layer plate support, so as to realize automatic unloading of the pressed layer plate support, thereby improving assembly efficiency.

[0046] In order to ensure the unloading of the pressed layer tray, a unloading port 610 cooperating with the unloading mechanism 400 is opened on the cabinet 600. After the unloading jaws 440 clamp the pressed layer tray, they will move to the top of the unloading port 610 and drop the layer tray into it through the unloading port 610. The pressed layer tray will enter the next process along the unloading port 610.

[0047] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Any technician in the industry can smoothly implement the utility model according to the drawings shown in the specification and the above description; however, any equivalent changes, modifications and evolutions made by any technician familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model; at the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the scope of protection of the technical solution of the utility model.

Claims

1. A layer support automated assembly equipment, characterized in that: It includes a base loading mechanism, a circulating conveying mechanism, an eccentric part loading mechanism and a discharging mechanism. A fixture is arranged on the circulating conveying mechanism, and an assembly groove is provided on the fixture. The base loading mechanism and the eccentric part loading mechanism are respectively connected to the circulating conveying mechanism, and the base loading mechanism, the eccentric part loading mechanism and the discharging mechanism are arranged in sequence along the assembly direction.

2. The automatic assembly equipment for shelf supports according to claim 1 is characterized in that: The base loading mechanism includes a base vibrating bowl, a first conveying channel, a base misalignment channel and a second conveying channel. The head end of the first conveying channel is connected to the base vibrating bowl, and the tail end is connected to the base misalignment channel. The head end of the second conveying channel is connected to the base misalignment channel, and the tail end is connected to the circulating conveying mechanism. A base misalignment block is arranged in the base misalignment channel, and a base misalignment groove is provided on the base misalignment block.

3. The automatic assembly equipment for shelf supports according to claim 2 is characterized in that: The tail end of the second conveying channel is located above the circulating conveying mechanism, and a base pressing head is arranged at the tail end of the second conveying channel.

4. The automatic assembly equipment for shelf support according to claim 1 is characterized in that: The eccentric part loading mechanism includes an eccentric part vibrating bowl, a third conveying channel, an eccentric part misalignment channel and a fourth conveying channel. The head end of the third conveying channel is connected to the eccentric part vibrating bowl, and the tail end is connected to the eccentric part misalignment channel. The head end of the fourth conveying channel is connected to the eccentric part misalignment channel, and the tail end is connected to the circulating conveying mechanism. An eccentric part misalignment block is arranged in the eccentric part misalignment channel, and an eccentric part misalignment groove is provided on the eccentric part misalignment block.

5. The automatic assembly equipment for shelf supports according to claim 4 is characterized in that: The tail end of the fourth conveying channel is located above the circulating conveying mechanism, and an eccentric part pressing head is arranged at the tail end of the fourth conveying channel.

6. The automatic assembly equipment for shelf support according to claim 1, characterized in that: The circulating conveying mechanism is in a 'hui' shape, and direction pushing parts are arranged at the four corner positions of the circulating conveying mechanism.

7. The automatic assembly equipment for shelf supports according to claim 1 is characterized in that: The discharging mechanism includes a support seat, a transverse moving module and a longitudinal moving module. The transverse moving module is connected to the support seat, and the longitudinal moving module is connected to the transverse moving module. The transverse moving module drives the longitudinal moving module to move horizontally, and a discharging gripper is connected to the longitudinal moving module. The longitudinal moving module drives the discharging gripper to move vertically.

8. The automatic assembly equipment for shelf supports according to claim 1 is characterized in that: It also includes a cabinet. The circulating conveying mechanism and the discharging mechanism are respectively arranged on the cabinet, and a discharging opening matched with the discharging mechanism is opened on the cabinet.

9. The automatic assembly equipment for shelf supports according to claim 8, characterized in that: The base loading mechanism and the eccentric part loading mechanism are arranged on the same side of the cabinet.

10. The automatic assembly equipment for shelf supports according to claim 8, characterized in that: The base loading mechanism and the eccentric part loading mechanism are respectively arranged on the opposite sides of the cabinet.