Ceramic tile conveying equipment

By designing a tile conveying equipment that uses sponge suction cups, suction fans and control valves, the problem of easily being hit during the handling process of the tile edge is solved, and the efficient, stable and damage-free conveying effect of the tile during the transportation process is achieved.

CN222664773UActive Publication Date: 2025-03-25KEDA INDUSTRIAL GROUP CO LTD
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Patent Information

Application Number
CN202420885004.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-25
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In the prior art, when handling tightly arranged ceramic tiles, the edges of the ceramic tiles are easily damaged, affecting the quality of the ceramic tiles.

Method used

A tile conveying equipment is designed, using a fixture composed of a sponge suction cup, a suction fan and a control valve. By controlling the switch of the suction fan, the negative and normal pressure of the sponge suction cup are used to adsorb and place the ceramic tiles to ensure that the tiles are not damaged by edges during the transportation process.

Benefits of technology

This equipment can effectively prevent tile edges from being damaged, ensure that the tile maintains the same height and stable state during the conveying process, and improves the quality and conveying efficiency of the tile.

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Abstract

The utility model discloses ceramic tile conveying equipment which comprises a conveying frame. The clamp is movably arranged on the conveying frame, the clamp comprises a sponge suction cup, a suction fan and a control valve, the sponge suction cup is connected with the suction fan, and the suction fan is electrically connected with the control valve. The ceramic tile conveying equipment disclosed by the utility model is applied to a ceramic tile production line, is used for conveying a plurality of closely arranged ceramic tiles at one time, and is high in conveying efficiency. According to the ceramic tile conveying equipment, the suction fan is used for increasing the suction force of the sponge suction cup, so that the sponge suction cup can suck a plurality of ceramic tiles which are tightly arranged at a time, a sponge body of the sponge suction cup is of a porous structure, elasticity is stable, long-time stable work can be achieved, and all the sucked ceramic tiles are located at the same height; and the ceramic tiles are difficult to move along the surfaces of the sponge suckers, so that the edges of the ceramic tiles are prevented from being collided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tile production, and in particular relates to a tile conveying device. Background Art

[0002] The commonly used brick machines on the market for loading and unloading tiles on production lines are frame-type brick machines that use silicone suction cups. When multiple silicone suction cups are used to absorb a plate of closely arranged tiles, even if they are the same model of silicone suction cups, the elasticity of each silicone suction cup may change after long-term work, so that the height of each adsorbed tile may be different. The edges of tiles with one high and one low are easily damaged during the adsorption or placement process, affecting the quality of the tiles. Summary of the invention

[0003] In order to overcome the above technical defects, the utility model discloses a tile conveying device, which can improve the problem in the prior art that the edges of tiles are easily damaged during the process of transporting closely arranged tiles.

[0004] The utility model is implemented according to the following technical solutions:

[0005] The utility model discloses a tile conveying device, comprising:

[0006] Conveyor rack;

[0007] A clamp is movably arranged on the conveying frame, and the clamp includes a sponge suction cup, a suction fan and a control valve. The sponge suction cup is connected to the suction fan, and the suction fan is electrically connected to the control valve. The control valve is used to control the switch of the suction fan.

[0008] Compared with the prior art, the utility model discloses a tile conveying device, which is applied to a tile production line and is used to convey multiple tiles in a close arrangement at one time, effectively preventing the edges of the tiles from being damaged. When it is necessary to adsorb the tiles, the control valve controls the suction fan to start, and the suction fan sucks away the air in the sponge suction cup, so that a negative pressure is formed at the sponge suction cup to suck up the tiles; when it is necessary to place the tiles, the control valve controls the suction fan to close, and the sponge suction cup becomes a normal pressure, and the tiles are put down. The utility model uses the suction fan to increase the adsorption force of the sponge suction cup, so that the sponge suction cup can adsorb multiple tiles in a close arrangement at one time. Since the sponge body of the sponge suction cup is a porous structure with stable elasticity and can work stably for a long time, each tile after adsorption is at the same height; and the friction of the sponge body is very large, so it is difficult for the tiles to move along the surface of the sponge suction cup, protecting the edges of each tile from being damaged by each other.

[0009] In a preferred embodiment, the sponge body of the sponge suction cup is a heat-resistant sponge.

[0010] In a preferred embodiment, the fixture is provided with a proximity switch for detecting that the sponge suction cup is in place.

[0011] In a preferred embodiment, the clamp is covered with flame-retardant and waterproof cloth and Velcro.

[0012] In a preferred embodiment, the tile conveying equipment further comprises a driving device and a transmission component, and the driving device drives the clamp to move on the conveying frame via the transmission component.

[0013] In a preferred embodiment, the tile conveying equipment further comprises a connecting frame, the connecting frame is slidably disposed on the conveying frame, the clamp is mounted on the connecting frame, and the driving device drives the connecting frame to move on the conveying frame.

[0014] In a preferred embodiment, the tile conveying equipment also includes a lifting device, one end of which is connected to the connecting frame, and the other end is connected to the clamp to control the lifting movement of the clamp.

[0015] In a preferred embodiment, the lifting device includes a scissors-type telescopic mechanism, which includes a bottom beam and a top beam, and two left-right symmetrical support units are arranged between the bottom beam and the top beam, each of the support units includes two scissors-type arms hinged to each other at the center, and the two ends of each scissors-type arm are respectively hinged to the bottom beam and the top beam; wherein the top beam is slidably connected to the conveying frame, and the bottom beam is connected to the clamp.

[0016] In a preferred embodiment, the scissors-type telescopic mechanism further comprises a linkage shaft, both ends of which are respectively connected to the central hinge positions of the two support units.

[0017] In a preferred embodiment, the lifting device also includes a winch, a support, a fixed pulley and a steel belt. The winch and the support are installed on the connecting frame. The steel belt is wound around the winch, and the steel belt passes through the fixed pulley from the winch and is connected to the connecting shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings, wherein:

[0019] Figure 1 This is a front structural schematic diagram of the tile conveying device of the utility model;

[0020] Figure 2 It is a schematic diagram of the top view of the clamp of the utility model;

[0021] Figure 3It is a top view of the structure of the connecting frame and the lifting device of the utility model (some parts are omitted);

[0022] Figure 4 It is a front structural schematic diagram of the lifting device of the utility model.

[0023] 1 conveying frame, 11 horizontal frame, 12 supporting column, 2 clamp, 21 sponge suction cup, 22 suction fan, 3 driving device, 4 transmission member, 5 connecting frame, 6 lifting device, 61 bottom beam, 62 top beam, 63 scissor arm, 64 connecting shaft, 65 winch, 66 support, 67 fixed pulley. DETAILED DESCRIPTION

[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0025] In order to better illustrate the present invention, the present invention is further described in detail below with reference to the accompanying drawings.

[0026] It should be clear that the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the embodiments of the present application.

[0027] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the embodiments of the present application. The singular forms of "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings. It should also be understood that the term "and / or" used herein refers to and includes any or all possible combinations of one or more associated listed items.

[0028] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. On the contrary, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the attached claims. In the description of the present application, it should be understood that the terms "first", "second", "third", etc. are only used to distinguish similar objects, and do not have to be used to describe a specific order or sequence, nor can they be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0029] like Figures 1 to 4As shown, the utility model discloses a tile conveying device, comprising:

[0030] Conveyor rack 1;

[0031] The clamp 2 is movably arranged on the conveying frame 1, and the clamp 2 includes a sponge suction cup 21, a suction fan 22 and a control valve. The sponge suction cup 21 is connected to the suction fan 22, and the suction fan 22 is electrically connected to the control valve. The control valve is used to control the switch of the suction fan 22.

[0032] Compared with the prior art, the utility model discloses a tile conveying device, which is applied to a tile production line and is used to convey a plurality of tiles in a close arrangement at one time, with high conveying efficiency. When it is necessary to adsorb tiles, the control valve controls the suction fan 22 to start, and the suction fan 22 sucks away the air in the sponge suction cup 21, so that a negative pressure is formed at the sponge suction cup 21, and the tiles are sucked up; when it is necessary to place tiles, the control valve controls the suction fan 22 to close, and the sponge suction cup 21 becomes a normal pressure, and the tiles are put down. The utility model uses the suction fan 22 to increase the adsorption force of the sponge suction cup 21, so that the sponge suction cup 21 can adsorb a plurality of tiles in a close arrangement at one time. Since the sponge body of the sponge suction cup is a porous structure, the elasticity is stable, and it can work stably for a long time, so that each tile after adsorption is at the same height; and the friction of the sponge body is very large, and it is difficult for the tiles to move along the surface of the sponge suction cup, protecting the edges of each tile from colliding with each other.

[0033] In one embodiment, since the tile conveying equipment is used to transport tiles just produced from a kiln, the sponge body of the sponge suction cup 21 is a heat-resistant sponge, which effectively prevents the hot tiles from melting the sponge body, thereby ensuring the working stability of the clamp 2.

[0034] In one embodiment, the fixture 2 is provided with a proximity switch for detecting the position of the sponge suction cup 21. Before the sponge suction cup 21 sucks the tile, it needs to move to the suction position above the tile to fit the tile, and when the sponge suction cup 21 moves to the suction position, the proximity switch is triggered, the proximity switch sends a position signal, and then the control valve opens the channel connecting the suction fan 22 with the external environment, so that negative pressure is generated inside the sponge suction cup 21 to suck the tile.

[0035] In one embodiment, the clamp 2 is covered with flame-retardant waterproof cloth and Velcro to protect the wires and air pipes, effectively preventing the wires from being subjected to excessively high temperatures that affect the communication quality and preventing the wires from being damaged by the outside, as well as preventing the air pipes from being damaged by the outside.

[0036] In one embodiment, in order to enable the clamp 2 to be movably disposed on the conveying frame 1, the tile conveying equipment further includes a driving device 3 and a transmission component 4, and the driving device 3 drives the clamp 2 to move on the conveying frame 1 through the transmission component 4.

[0037] Furthermore, the tile conveying equipment also includes a connecting frame 5, which is slidably arranged on the conveying frame 1, the clamp 2 is installed on the connecting frame 5, and the driving device 3 drives the connecting frame 5 to move on the conveying frame 1.

[0038] Specifically, the driving device 3 is a servo motor installed on the connecting frame 5. The transmission component 4 includes a rack and a gear. The rack is installed along the length direction of the conveying frame 1, and the gear is installed on the output end of the servo motor. The gear is meshed with the rack for transmission. When the servo motor is started, it drives the connecting frame 5 and the clamp 2 to move synchronously.

[0039] Furthermore, in order to facilitate the fixture 2 to absorb and place tiles, the tile conveying device also includes a lifting device 6, one end of which is connected to the connecting frame 5, and the other end is connected to the fixture 2 to control the lifting movement of the fixture 2. The lifting device 6 drives the fixture 2 to descend so that the fixture 2 is close to the tile and absorbs it; after the fixture 2 absorbs the tile, the lifting device 6 drives the fixture 2 to rise to avoid directly moving the fixture 2 horizontally and colliding with the production line, and then the driving device 3 drives the lifting device 6 and the fixture 2 to move to the preset position, and the fixture 2 puts down the tile only after the lifting device 6 drives the fixture 2 to descend.

[0040] Furthermore, the lifting device 6 includes a scissor-type telescopic mechanism, which includes a bottom beam 61 and a top beam 62, and two left-right symmetrical support units are arranged between the bottom beam 61 and the top beam 62, each of the support units includes two scissor-type arms 63 that are hinged to each other at the center, and the two ends of each scissor-type arm 63 are respectively hinged to the bottom beam 61 and the top beam 62; wherein the top beam 62 is slidably connected to the conveying frame 1, and the bottom beam 61 is connected to the clamp 2; so that the two scissor-type arms 63 of each support unit rotate relative to each other around the center point at the same time, thereby smoothly raising or lowering the clamp 2.

[0041] Furthermore, the scissor-type telescopic mechanism also includes a linkage shaft 64, both ends of which are respectively connected to the central hinge positions of the two support units, so that the two support units are connected together and the movements are consistent, so that the clamp 2 can be smoothly raised or lowered.

[0042] Furthermore, in order to provide the retracting power for the scissor-fork telescopic mechanism and control the speed and amplitude of the opening of the scissor-fork telescopic mechanism, the lifting device 6 also includes a hoist 65, a support 66, a fixed pulley 67 and a steel belt. The hoist 65 and the support 66 are installed on the connecting frame 5. The hoist 65 is wound with the steel belt (not shown), and the steel belt passes through the fixed pulley 67 from the hoist 65 and is connected to the linkage shaft 64. The hoist 65 drives the linkage shaft 64 to move up and down through the steel belt, and the support unit will also expand and contract accordingly, so that the vertical movement of the clamp 2 can be controlled by controlling the rotation direction and rotation speed of the hoist 65, and the height of the clamp 2 can be controlled by controlling the length of the steel belt extending from the hoist 65, so that the clamp 2 can be accurately stopped at a specified height.

[0043] In one embodiment, the conveyor frame 1 is a gantry frame, including a horizontal frame 11 and a plurality of support columns 12 for raising the horizontal frame 11 , and the clamp 2 is slidably disposed on the horizontal frame 11 .

[0044] According to the disclosure and teaching of the above description, the technical personnel in the field to which the utility model belongs can also change and modify the above implementation. Therefore, the utility model is not limited to the specific implementation methods disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model.

Claims

1. A tile conveying device, characterized in that: include: Conveyor rack; A clamp is movably arranged on the conveying frame, and the clamp includes a sponge suction cup, a suction fan and a control valve. The sponge suction cup is connected to the suction fan, and the suction fan is electrically connected to the control valve. The control valve is used to control the switch of the suction fan.

2. The tile conveying device according to claim 1, characterized in that: The sponge body of the sponge suction cup is a heat-resistant sponge.

3. The tile conveying device according to claim 1 is characterized in that: The fixture is provided with a proximity switch for detecting that the sponge suction cup is in place.

4. The tile conveying device according to claim 1, characterized in that: The clamp is covered with flame-retardant waterproof cloth and Velcro.

5. The tile conveying device according to any one of claims 1 to 4, characterized in that: The tile conveying equipment further comprises a driving device and a transmission component, wherein the driving device drives the clamp to move on the conveying frame via the transmission component.

6. The tile conveying device according to claim 5, characterized in that: The tile conveying equipment also includes a connecting frame, which is slidably arranged on the conveying frame, and the clamp is installed on the connecting frame. The driving device drives the connecting frame to move on the conveying frame.

7. The tile conveying device according to claim 6, characterized in that: The tile conveying equipment also includes a lifting device, one end of which is connected to the connecting frame, and the other end is connected to the clamp to control the clamp to perform lifting movement.

8. The tile conveying device according to claim 7, characterized in that: The lifting device includes a scissor-type telescopic mechanism, which includes a bottom beam and a top beam, two left-right symmetrical support units are arranged between the bottom beam and the top beam, each of the support units includes two scissor-type arms hinged to each other at the center, and both ends of each scissor-type arm are hinged to the bottom beam and the top beam respectively; wherein the top beam is slidably connected to the conveying frame, and the bottom beam is connected to the clamp.

9. The tile conveying device according to claim 8, characterized in that: The scissor-type telescopic mechanism also includes a linkage shaft, two ends of which are respectively connected to the central hinge positions of the two support units.

10. The tile conveying device according to claim 9, characterized in that: The lifting device also includes a winch, a support, a fixed pulley and a steel belt. The winch and the support are installed on the connecting frame. The steel belt is wound around the winch, and the steel belt passes through the fixed pulley from the winch and is connected to the linkage shaft.