Surface quality detection device applied to diamond cutter alloy matrix

The self-locking motor drives the gear to drive the detection ring to rotate, and the diamond tool edge and the detection ring are friction multiple times, solving the problem of low detection efficiency in the prior art and improving the detection efficiency and accuracy.

CN223205305UActive Publication Date: 2025-08-08EZHOU TUANJIE QIRUI SAW IND
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Patent Information

Application Number
CN202422382564.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-08
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing diamond tools have low detection efficiency and require repeated cutting with different materials to observe the sharpness of the edge, which takes a long time.

Method used

The self-locking motor and gear drive the gear ring to drive the rotation of the fixed ring, which drives the detection ring to rotate, so that the diamond tool edge and the detection ring will rub multiple times, and combine it with the material suction mechanism to collect powder to improve detection efficiency.

Benefits of technology

The detection time of diamond tool is significantly shortened and the accuracy of detection results is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a surface quality detection device applied to diamond cutter alloy matrix, which comprises a workbench, a support rod and a track plate, the left side of the top of the workbench is fixedly provided with the support rod, the top of the support rod is fixedly connected with the track plate, the track plate is internally provided with a fixing assembly, and the fixing assembly is fixedly connected with the support rod. The top of the workbench is provided with a detection mechanism, and the right side of the workbench is provided with a rotating mechanism. The gear ring can be driven to rotate at the top of the workbench through the self-locking motor and the gear, the gear ring can drive the fixed ring at the top of the gear ring to rotate while rotating, and the detection ring is fixed at the top of the fixed ring and used for driving the detection ring to rotate at the top of the workbench. Therefore, the cutting edge of the diamond cutter and the detection ring are automatically and repeatedly rubbed in a short time, then the loss degree of the cutting edge is observed, the detection time is shortened, and the detection efficiency of the diamond cutter is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond tool detection, in particular to a surface quality detection device applied to a diamond tool alloy substrate. Background Art

[0002] Diamond tools have the advantages of extremely high hardness, wear resistance, low friction coefficient, high elasticity, high thermal conductivity and low thermal expansion coefficient, as well as low affinity with non-ferrous metals. Diamond tools can be used for precision machining of non-metallic hard and brittle materials such as graphite, high wear-resistant materials, composite materials, high silicon aluminum alloys and other tough non-ferrous metal materials;

[0003] After the existing diamond tool is processed, its wear resistance needs to be tested to ensure that the cutting edge of the diamond tool can be durable. When the existing diamond tool cutting edge is tested for wear resistance, it is necessary to repeatedly cut with different materials to observe the sharpness of the cutting edge, which takes a long time and makes the detection efficiency low. Therefore, the utility model proposes a surface quality detection device for diamond tool alloy substrate to solve the above problem. Utility Model Content

[0004] In response to the above problems, the utility model proposes a surface quality detection device for diamond tool alloy substrates to solve the problem in the prior art that repeated cutting with different materials is required to observe the sharpness of the cutting edge, which takes a long time and makes the detection efficiency low.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a surface quality detection device applied to the alloy substrate of a diamond tool, comprising a workbench, a support rod and a track plate, a support rod being fixed to the left side of the top of the workbench, a track plate being fixedly connected to the top of the support rod, a fixing component being provided inside the track plate, a detection mechanism being provided on the top of the workbench, and a rotating mechanism being provided on the right side of the workbench.

[0006] Further improvements are: the detection mechanism includes a gear ring, a fixed ring, a detection ring and connecting bolts, the top of the workbench is rotatably connected to the gear ring, the top of the gear ring is fixedly connected to the fixing ring, the top of the fixing ring is equidistantly welded with multiple connecting bolts in an annular shape, the top of the fixing ring is provided with a detection ring, the top of the connecting bolt passes through the top of the detection ring and is threadedly connected with a nut.

[0007] Further improvements are: the rotating mechanism includes a gear and a self-locking motor, the right side of the workbench is rotatably connected to the gear, the bottom of the right side of the workbench is fixedly installed with a self-locking motor, the output end of the self-locking motor is fixedly connected to the bottom of the gear, and the gear is engaged with the outer wall of the gear ring.

[0008] A further improvement is that the fixing assembly includes a fixing frame, a threaded rod and a clamping plate, the bottom of the track plate is provided with a fixing frame, one side of the fixing frame is threadedly connected to the threaded rod, and one end of the threaded rod is rotatably connected to the clamping plate.

[0009] A further improvement is that a fastening bolt is fixedly connected to the top of the fixing frame, the top end of the fastening bolt passes through the interior of the track plate and is threadedly connected to a nut, and the diameter of the nut is larger than the width of the inner diameter of the track plate.

[0010] A further improvement is that: a collecting hopper is fixedly connected to the bottom of the workbench, a collecting box is provided at the bottom of the left side of the workbench, and a suction mechanism is provided between the collecting hopper and the collecting box.

[0011] Further improvements are: the suction mechanism includes a connecting pipe, a fan and a filter element, the collecting hopper and the interior of the collecting box are connected to each other through a connecting pipe, a fan is installed on one side of the collecting box, the input end of the fan is connected to one side of the collecting box, and a filter element is installed between the input end of the fan and the collecting box.

[0012] The beneficial effects of the utility model are as follows: the self-locking motor and the gear can drive the gear ring to rotate on the top of the workbench, and the gear ring can drive the fixed ring on its top to rotate while rotating. The detection ring is fixed on the top of the fixed ring to drive the detection ring to rotate on the top of the workbench, so that the cutting edge of the diamond tool and the detection ring are automatically rubbed multiple times in a short period of time, and then the degree of wear of the cutting edge is observed, thereby reducing the detection time and improving the efficiency of detecting diamond tools. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is the main view of the utility model;

[0014] Figure 2 It is a side view of the utility model;

[0015] Figure 3 This is a schematic diagram of the fixing component structure of the present utility model.

[0016] Among them: 1. Workbench; 2. Support rod; 3. Track plate; 4. Fixing assembly; 5. Gear ring; 6. Fixing ring; 7. Detection ring; 8. Connecting bolt; 9. Gear; 10. Self-locking motor; 11. Threaded rod; 12. Clamp; 13. Fastening bolt; 14. Fixing sleeve; 15. Collecting hopper; 16. Collection box; 17. Connecting pipe; 18. Fan; 19. Filter element; 20. Fixing bracket. DETAILED DESCRIPTION

[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below with reference to embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0018] according to Figure 1 、 2 As shown in Figure 3, this embodiment proposes a surface quality detection device for diamond tool alloy substrates, including a workbench 1, a support rod 2 and a track plate 3. The support rod 2 is fixed to the left side of the top of the workbench 1, and the top of the support rod 2 is fixedly connected to the track plate 3. A fixing component 4 is provided inside the track plate 3. A detection mechanism is provided on the top of the workbench 1, and a rotating mechanism is provided on the right side of the workbench 1. The diamond tool is installed on the bottom of the track plate 3 through the fixing component 4, and the position of the diamond tool is adjusted to fit the detection mechanism. The rotating mechanism can drive the detection mechanism to rotate, so that the material on the detection mechanism rubs against the cutting edge of the diamond tool multiple times in a short period of time, and then the degree of cutting edge wear is observed, thereby improving the efficiency of diamond tool detection.

[0019] The fixing assembly 4 includes a fixing frame 20, a threaded rod 11 and a clamping plate 12. The fixing frame 20 is provided at the bottom of the track plate 3. One side of the fixing frame 20 is threadedly connected to the threaded rod 11, and one end of the threaded rod 11 is rotatably connected to the clamping plate 12. The diamond tool is placed on the inner side of the fixing frame 20, and one end of the threaded rod 11 is twisted to move toward the inner side of the fixing frame 20 to drive the clamping plate 12 to fit toward the diamond tool and clamp it inside the fixing frame 20 to fix the diamond tool and the fixing frame 20 as a whole. After the inspection is completed, the threaded rod 11 is twisted in the opposite direction so that one end of it drives the clamping plate 12 to separate from the diamond tool, so as to remove the diamond tool from the fixing assembly 4.

[0020] The top of the fixing frame 20 is fixedly connected with a fastening bolt 13, the top end of the fastening bolt 13 passes through the interior of the track plate 3 and is threadedly connected with a nut, the diameter of the nut is larger than the width of the inner diameter of the track plate 3, and the fixing sleeve 14 at the top end of the fastening bolt 13 is loosened, and the fixing sleeve 14 no longer clamps the top of the track plate 3. At this time, the fastening bolt 13 can slide inside the track plate 3, and the bottom end of the fastening bolt 13 is connected to the top of the fixing frame 20 to adjust the position of the diamond tool so that it fits with the detection ring 7. Thereafter, the fixing sleeve 14 is tightened, and the fixing sleeve 14 clamps the track plate 3 again to lock the position of the diamond tool.

[0021] The rotating mechanism includes a gear 9 and a self-locking motor 10. The right side of the workbench 1 is rotatably connected to the gear 9. The self-locking motor 10 is fixedly installed on the bottom of the right side of the workbench 1. The output end of the self-locking motor 10 is fixedly connected to the bottom of the gear 9. The gear 9 is engaged with the outer wall of the gear ring 5. The output end of the self-locking motor 10 can drive the gear 9 to rotate on the right side of the workbench 1. The gear 9 is engaged with the outer wall of the gear ring 5. The gear 9 can drive the gear ring 5 to rotate on the top of the workbench 1.

[0022] The detection mechanism includes a gear ring 5, a fixed ring 6, a detection ring 7 and a connecting bolt 8. The top of the workbench 1 is rotatably connected to the gear ring 5, and the top of the gear ring 5 is fixedly connected to the fixing ring 6. A plurality of connecting bolts 8 are equidistantly welded to the top of the fixing ring 6. A detection ring 7 is provided on the top of the fixing ring 6. The top of the connecting bolt 8 passes through the top of the detection ring 7 and is threadedly connected with a nut. The gear ring 5 can drive the fixing ring 6 on its top to rotate while rotating. The detection ring 7 is fixed to the top of the fixing ring 6 to drive the detection ring 7 to rotate on the top of the workbench 1, so that the cutting edge of the diamond tool and the detection ring 7 automatically rub multiple times in a short period of time, and then observe the degree of loss of the cutting edge, thereby reducing the detection time and improving the efficiency of detecting the diamond tool. The nut on the top of the connecting bolt 8 is unscrewed, the detection ring 7 can be taken out and replaced with a new detection ring 7 of different material, and then the nut is tightened back to the top of the connecting bolt 8 to install the detection ring 7 of different material on the top of the fixing ring 6, so that the diamond tool can rub against the detection ring 7 of different material, thereby improving the accuracy of the detection result.

[0023] A collecting hopper 15 is fixedly connected to the bottom of the workbench 1 , a collecting box 16 is provided at the bottom of the left side of the workbench 1 , and a suction mechanism is provided between the collecting hopper 15 and the collecting box 16 .

[0024] The suction mechanism includes a connecting pipe 17, a fan 18 and a filter element 19. The collecting hopper 15 and the interior of the collecting box 16 are connected to each other through the connecting pipe 17. A fan 18 is installed on one side of the collecting box 16. The input end of the fan 18 is connected to one side of the collecting box 16. A filter element 19 is installed between the input end of the fan 18 and the collecting box 16. The air inside the collecting box 16 is extracted by the fan 18, so that a negative pressure is generated inside the collecting box 16, and an air pressure difference is generated between the collecting hopper 15 and the collecting box 16. The air pressure is used to generate suction inside the collecting box 16. The powder generated during the friction process falls into the inside of the collecting hopper 15, and the powder is automatically transported to the inside of the collecting box 16 through the connecting pipe 17. The filter element 19 can separate the fan 18 from the collecting box 16, and retain the powder inside the collecting box 16 to prevent the powder from affecting the detection results of the diamond tool.

[0025] In the surface quality detection device for the alloy substrate of the diamond tool, the self-locking motor 10 and the gear 9 can drive the gear ring 5 to rotate on the top of the workbench 1. The gear ring 5 can drive the fixed ring 6 on its top to rotate while rotating. The detection ring 7 is fixed on the top of the fixed ring 6 to drive the detection ring 7 to rotate on the top of the workbench 1, so that the cutting edge of the diamond tool and the detection ring 7 are automatically rubbed multiple times in a short period of time, and then the degree of loss of the cutting edge is observed, thereby reducing the detection time and improving the efficiency of detecting the diamond tool. The nut on the top of the connecting bolt 8 is unscrewed, and the detection ring 7 can be taken out and replaced with a new detection ring 7 of a different material, and then the nut is tightened back to the top of the connecting bolt 8 to install the detection ring 7 of the different material on the top of the fixed ring 6, so that the diamond tool can rub against the detection ring 7 of different materials, thereby improving the accuracy of the detection result.

[0026] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A surface quality detection device for a diamond tool alloy substrate, comprising a workbench (1), a support rod (2) and a track plate (3), characterized in that: A support rod (2) is fixed on the left side of the top of the workbench (1), a track plate (3) is fixedly connected to the top of the support rod (2), a fixing assembly (4) is provided inside the track plate (3), a detection mechanism is provided on the top of the workbench (1), and a rotating mechanism is provided on the right side of the workbench (1); The detection mechanism comprises a gear ring (5), a fixing ring (6), a detection ring (7) and a connecting bolt (8); the top of the workbench (1) is rotatably connected to the gear ring (5); the top of the gear ring (5) is fixedly connected to the fixing ring (6); a plurality of connecting bolts (8) are welded to the top of the fixing ring (6) in an equidistant annular pattern; the top of the fixing ring (6) is provided with a detection ring (7); the top end of the connecting bolt (8) passes through the top of the detection ring (7) and is threadedly connected to a nut.

2. The surface quality detection device for a diamond tool alloy substrate according to claim 1, characterized in that: The rotating mechanism comprises a gear (9) and a self-locking motor (10); the right side of the workbench (1) is rotatably connected to the gear (9); the bottom of the right side of the workbench (1) is fixedly mounted with the self-locking motor (10); the output end of the self-locking motor (10) is fixedly connected to the bottom of the gear (9); and the gear (9) and the outer wall of the gear ring (5) are meshed with each other.

3. The surface quality detection device for a diamond tool alloy substrate according to claim 1, characterized in that: The fixing assembly (4) comprises a fixing frame (20), a threaded rod (11) and a clamping plate (12); the fixing frame (20) is provided at the bottom of the track plate (3); one side of the fixing frame (20) is threadedly connected to the threaded rod (11); and one end of the threaded rod (11) is rotatably connected to the clamping plate (12).

4. The surface quality detection device for a diamond tool alloy substrate according to claim 3, characterized in that: The top of the fixing frame (20) is fixedly connected with a fastening bolt (13), the top end of the fastening bolt (13) passes through the interior of the track plate (3) and is threadedly connected with a nut, and the diameter of the nut is greater than the width of the inner diameter of the track plate (3).

5. The surface quality detection device for a diamond tool alloy substrate according to claim 1, characterized in that: A collecting hopper (15) is fixedly connected to the bottom of the workbench (1), a collecting box (16) is provided at the bottom of the left side of the workbench (1), and a material suction mechanism is provided between the collecting hopper (15) and the collecting box (16).

6. The surface quality detection device for a diamond tool alloy substrate according to claim 5, characterized in that: The material suction mechanism comprises a connecting pipe (17), a fan (18) and a filter element (19); the collecting hopper (15) and the interior of the collecting box (16) are connected to each other through the connecting pipe (17); a fan (18) is installed on one side of the collecting box (16); an input end of the fan (18) is connected to one side of the collecting box (16); and a filter element (19) is installed between the input end of the fan (18) and the collecting box (16).