Reaction kettle for asphalt production

By introducing hydraulic rods and motor-driven stirring plates and scraper assemblies into the reactor, the stirring range is expanded and heating and insulation are provided, solving the problem of limited stirring range in existing reactors and improving the quality and efficiency of asphalt production.

CN223490961UActive Publication Date: 2025-10-31ZHENJIANG YUEHUI NEW MATERIAL CO LTD

Patent Information

Application Number
CN202423000155.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-10-31
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The limited mixing range of existing asphalt production reactors results in poor mixing performance, which affects the quality of the finished product.

Method used

The system employs components such as hydraulic rods, connecting plates, sliders, slide rails, sleeves, and second connecting rods. By controlling the extension and retraction of the hydraulic rods, the mixing range of the mixing plate is expanded. Combined with the motor-driven mixing plate and scraper, it achieves all-round mixing of asphalt. At the same time, it utilizes oil delivery pipes and insulation cotton for heating and heat preservation.

Benefits of technology

It expands the mixing range, improves the mixing effect of asphalt, ensures the quality of finished products, and enhances production efficiency through heating and heat preservation functions.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223490961U_ABST
    Figure CN223490961U_ABST
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Abstract

The utility model relates to the technical field of asphalt production, and discloses a reaction kettle for asphalt production, which comprises a tank body, a stirring device is arranged in the tank body, and the stirring device comprises a stirring part; the stirring part comprises a stirring plate, a motor, a square rod and a mounting cylinder, the bottom surface of the motor is fixedly connected with the top surface of the tank body, and the mounting cylinder is slidably arranged on the outer surface of the square rod in a sleeving manner. According to the reaction kettle for asphalt production, a hydraulic rod, a connecting plate, a first connecting rod, a sliding block, a sliding rail, a sleeve and a second connecting rod are arranged, the hydraulic rod is controlled to extend, the sliding rail is pushed to move downwards, through the sleeve, the first connecting rod and the second connecting rod, a mounting barrel moves upwards, a stirring plate moves upwards, and asphalt on the upper layer is stirred; meanwhile, when the horizontal plate moves upwards, the asphalt on the bottom layer is pushed upwards, and when the horizontal plate moves downwards, the asphalt on the upper layer moves downwards, so that the asphalt on the upper layer and the asphalt on the lower layer are promoted to be mixed.
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Description

Technical Field

[0001] This utility model relates to the field of asphalt production technology, specifically to a reaction vessel for asphalt production. Background Technology

[0002] Asphalt is a dark brown complex mixture composed of hydrocarbons of different molecular weights and their non-metallic derivatives. Modified asphalt is an asphalt binder made by adding external admixtures (modifiers) such as rubber, resin, polymer, finely ground rubber powder or other fillers, or by taking measures such as light oxidation processing of asphalt to improve the performance of asphalt or asphalt mixture.

[0003] Chinese patent discloses a reaction vessel for asphalt production, publication number CN211800814U, comprising a reaction vessel body and a reaction vessel cavity. A sampler is disposed outside the reaction vessel body, the sampler including a sampler cavity. A sampling tube is disposed within the reaction vessel, connecting the reaction vessel cavity and the sampler cavity. The sampling tube extends to the bottom of the reaction vessel cavity from the end furthest from the sampler. A first sampling valve is disposed between the sampling tube and the sampler. A sampling pump is connected between the first sampling valve and the sampler. A discharge pipe is connected to the sampler cavity, and a second sampling valve is disposed between the discharge pipe and the sampler. This technical solution has the advantage of convenient real-time sampling.

[0004] However, it still has the following drawbacks: the device uses a motor to drive the agitator to rotate, which in turn agitates the asphalt. However, the agitator's mixing range is very limited, resulting in poor mixing effect and affecting the quality of the finished product. Therefore, we propose a reaction vessel for asphalt production to solve this problem. Utility Model Content

[0005] The purpose of this invention is to provide a reaction vessel for asphalt production to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a reaction vessel for asphalt production, comprising a tank body, wherein a stirring device is provided inside the tank body, and the stirring device includes a stirring section;

[0007] The stirring unit includes a stirring plate, a motor, a square rod, and a mounting cylinder. The bottom surface of the motor is fixedly connected to the top surface of the tank. The mounting cylinder is slidably sleeved on the outer surface of the square rod. The outer surface of the stirring plate is fixedly connected to the outer surface of the mounting cylinder.

[0008] The tank body is equipped with an adjustment mechanism;

[0009] The adjusting part includes a hydraulic rod, a first connecting rod, a sleeve, and a second connecting rod. The outer surface of the top end of the hydraulic rod is fixedly inserted through the inner wall of the tank and extends to the top of the tank. The bottom end of the first connecting rod is hinged to the top surface of the sleeve, and the top end of the second connecting rod is hinged to the bottom surface of the sleeve.

[0010] A further improvement is that the mixing section also includes a horizontal plate and a scraper. The outer surface of the bottom end of the motor output shaft rotates through the top surface of the tank and extends into the inside of the tank via a bearing. The bottom surface of the motor output shaft is fixedly connected to the top surface of the square rod. By setting up the motor, the square rod, the mounting cylinder, and the mixing plate, the motor is started, which drives the mounting cylinder and the mixing plate to rotate, so that the mixing plate mixes the asphalt.

[0011] A further improvement is that the outer surface of the scraper is fixedly connected to the outer surface of the square rod, and the outer surface of the scraper is slidably connected to the inner wall of the tank. By setting the scraper, the scraper is driven to rotate by a motor, so as to stir the asphalt and scrape the inner wall of the tank at the same time.

[0012] A further improvement is that the horizontal plate is sleeved on the outer surface of the mounting cylinder, and the inner wall of the horizontal plate is fixedly connected to the outer surface of the mounting cylinder. By setting the horizontal plate, it is convenient for the upper and lower layers of asphalt to be mixed.

[0013] A further improvement is that the adjustment unit also includes a connecting plate, a slider, and a slide rail. The sleeve is slidably fitted on the outer surface of the scraper. The bottom end of the second connecting rod is hinged to the outer surface of the mounting cylinder. The top end of the first connecting rod is hinged to the bottom surface of the slider. The slider is slidably fitted on the outer surface of the slide rail. By setting up the sleeve, the first connecting rod, the second connecting rod, the slider, and the slide rail, the mounting cylinder can be moved up and down by controlling the displacement of the sleeve. This facilitates the control of the up and down movement of the mixing plate and expands the mixing range of the device for asphalt.

[0014] A further improvement is that the bottom surface of the hydraulic rod output rod is fixedly connected to the top surface of the connecting plate, and the bottom surface of the connecting plate is fixedly connected to the top surface of the slide rail. By setting up the hydraulic rod and the connecting plate, and by controlling the extension and retraction of the hydraulic rod, the mounting cylinder and the stirring plate can be moved up and down.

[0015] A further improvement is that an oil guide hole is provided on the outer surface of the tank, an oil delivery pipe is fixedly connected to the outer surface of the tank, a solenoid valve is provided on the oil delivery pipe, a shell is fixedly fitted on the outer surface of the tank, and the inside of the shell is filled with heat insulation cotton. By setting up the oil delivery pipe and heat insulation cotton, it is convenient to heat and keep the asphalt warm.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: This asphalt production reactor, by setting up a hydraulic rod, connecting plate, first connecting rod, slider, slide rail, sleeve, and second connecting rod, controls the extension of the hydraulic rod to push the slide rail downward, and through the sleeve, first connecting rod, and second connecting rod, moves the mounting cylinder upward, causing the stirring plate to move upward, thus stirring the upper layer of asphalt and expanding the stirring range of the device. At the same time, when the horizontal plate moves upward, it pushes the bottom layer of asphalt upward, and when the horizontal plate moves downward, it moves the upper layer of asphalt downward, promoting the mixing of the upper and lower layers of asphalt. By setting up a motor, square rod, mounting cylinder, stirring plate, horizontal plate, and scraper, starting the motor drives the mounting cylinder, stirring plate, and scraper to rotate, causing the stirring plate and scraper to stir the asphalt. At the same time, the scraper scrapes and cleans the inner wall of the tank, promoting the mixing of the asphalt on the outside and the asphalt in the middle. By setting up a shell, insulation cotton, and oil pipeline, hot oil is transported through the oil pipeline to heat and keep the asphalt warm. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the stirring device of this utility model;

[0018] Figure 2 This is a three-dimensional sectional view of the stirring device of this utility model;

[0019] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle;

[0020] Figure 4 This is a partial sectional view of the three-dimensional structure of the stirring device of this utility model;

[0021] Figure 5 This is a three-dimensional structural diagram of the slide rail of this utility model.

[0022] In the diagram: 1 Tank body, 2 Agitator, 3 Shell, 4 Insulation cotton, 5 Oil pipe, 21 Agitator, 22 Adjustment unit, 211 Motor, 212 Square rod, 213 Mounting cylinder, 214 Agitator plate, 215 Horizontal plate, 216 Scraper, 221 Hydraulic rod, 222 Connecting plate, 223 First connecting rod, 224 Slider, 225 Slide rail, 226 Sleeve, 227 Second connecting rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 This utility model provides a technical solution: a reaction vessel for asphalt production, including a tank body 1, a stirring device 2 inside the tank body 1, an oil guide hole on the outer surface of the tank body 1, an oil delivery pipe 5 fixedly and continuously connected to the outer surface of the tank body 1, an electromagnetic valve on the oil delivery pipe 5, a shell 3 fixedly fitted on the outer surface of the tank body 1, and insulation cotton 4 filled inside the shell 3. By setting up the shell 3, insulation cotton 4 and oil delivery pipe 5, hot oil is transported through the oil delivery pipe 5 to heat and keep the asphalt warm.

[0025] The stirring device 2 includes a stirring section 21, which includes a stirring plate 214, a motor 211, a square rod 212, and a mounting cylinder 213. The bottom surface of the motor 211 is fixedly connected to the top surface of the tank 1. The mounting cylinder 213 is slidably sleeved on the outer surface of the square rod 212. The outer surface of the stirring plate 214 is fixedly connected to the outer surface of the mounting cylinder 213. The stirring section 21 also includes a horizontal plate 215 and a scraper 216.

[0026] The outer surface of the bottom end of the output shaft of motor 211 rotates through the top surface of tank 1 and extends into the interior of tank 1 via bearing rotation. The bottom surface of the output shaft of motor 211 is fixedly connected to the top surface of square rod 212. Horizontal plate 215 is sleeved on the outer surface of mounting cylinder 213. The inner wall of horizontal plate 215 is fixedly connected to the outer surface of mounting cylinder 213.

[0027] The outer surface of scraper 216 is fixedly connected to the outer surface of square rod 212, and the outer surface of scraper 216 is slidably connected to the inner wall of tank 1. By setting up motor 211, square rod 212, mounting cylinder 213, mixing plate 214, horizontal plate 215 and scraper 216, the motor 211 is started to drive the mounting cylinder 213, mixing plate 214 and scraper 216 to rotate, so that the mixing plate 214 and scraper 216 mix the asphalt, and at the same time the scraper 216 scrapes and cleans the inner wall of tank 1, promoting the mixing of the asphalt on the outside and the asphalt in the middle.

[0028] The tank body 1 is equipped with an adjustment part 22;

[0029] The adjustment unit 22 includes a hydraulic rod 221, a first connecting rod 223, a sleeve 226, and a second connecting rod 227. The outer surface of the top end of the hydraulic rod 221 is fixedly inserted through the inner wall of the tank 1 and extends to the top of the tank 1. The bottom end of the first connecting rod 223 is hinged to the top surface of the sleeve 226, and the top end of the second connecting rod 227 is hinged to the bottom surface of the sleeve 226. The adjustment unit 22 also includes a connecting plate 222, a slider 224, and a slide rail 225.

[0030] The sleeve 226 is slidably sleeved on the outer surface of the scraper 216, the bottom end of the second connecting rod 227 is hinged to the outer surface of the mounting cylinder 213, the top end of the first connecting rod 223 is hinged to the bottom surface of the slider 224, and the slider 224 is slidably sleeved on the outer surface of the slide rail 225.

[0031] The bottom surface of the hydraulic rod 221 output rod is fixedly connected to the top surface of the connecting plate 222, and the bottom surface of the connecting plate 222 is fixedly connected to the top surface of the slide rail 225. By setting up the hydraulic rod 221, connecting plate 222, first connecting rod 223, slider 224, slide rail 225, sleeve 226 and second connecting rod 227, the extension of the hydraulic rod 221 is controlled to push the slide rail 225 downward. Through the sleeve 226, first connecting rod 223 and second connecting rod 227, the mounting cylinder 213 is moved upward, and the mixing plate 214 is moved upward to stir the upper layer of asphalt, expanding the stirring range of the device for asphalt. At the same time, when the horizontal plate 215 moves upward, it pushes the bottom layer of asphalt upward. When the horizontal plate 215 moves downward, it moves the upper layer of asphalt downward, promoting the mixing of the upper and lower layers of asphalt.

[0032] In use, the motor 211 is started, and the output shaft of the motor 211 drives the square rod 212 to rotate. The square rod 212 drives the mounting cylinder 213 and the mixing plate 214 to rotate. At the same time, the square rod 212 drives the scraper 216 to rotate, so that the mixing plate 214 and the scraper 216 can mix the asphalt. At the same time, the scraper 216 scrapes the inner wall of the tank 1 to mix the asphalt on the inside and outside. The hydraulic rod 221 is controlled to extend, and the output rod of the hydraulic rod 221 drives the connecting plate 222 and the slide rail 225 to move downward, so that the slider 224 pushes the first connecting rod 223 to move. The bottom end of the first connecting rod 223 pushes the sleeve 226 to move. The sleeve 226 drives the mounting cylinder 213 to move upward through the second connecting rod 227. The mounting cylinder 213 drives the mixing plate 214 and the horizontal plate 215 to move upward. When the horizontal plate 215 moves upward, it pushes the bottom layer of asphalt upward, promoting the mixing of the upper and lower layers of asphalt.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reaction vessel for asphalt production, comprising a tank body (1), characterized in that: The tank (1) is equipped with a stirring device (2), which includes a stirring part (21). The stirring part (21) includes a stirring plate (214), a motor (211), a square rod (212), and a mounting cylinder (213). The bottom surface of the motor (211) is fixedly connected to the top surface of the tank (1). The mounting cylinder (213) is slidably sleeved on the outer surface of the square rod (212). The outer surface of the stirring plate (214) is fixedly connected to the outer surface of the mounting cylinder (213). The tank (1) is provided with an adjustment part (22); The adjustment unit (22) includes a hydraulic rod (221), a first connecting rod (223), a sleeve (226), and a second connecting rod (227). The outer surface of the top end of the hydraulic rod (221) is fixedly inserted through the inner wall of the tank (1) and extends to the top of the tank (1). The bottom end of the first connecting rod (223) is hinged to the top surface of the sleeve (226), and the top end of the second connecting rod (227) is hinged to the bottom surface of the sleeve (226).

2. The reaction vessel for asphalt production according to claim 1, characterized in that: The stirring part (21) also includes a horizontal plate (215) and a scraper (216). The outer surface of the bottom end of the motor (211) output shaft rotates through the top surface of the tank (1) and extends into the interior of the tank (1) via a bearing. The bottom surface of the motor (211) output shaft is fixedly connected to the top surface of the square rod (212).

3. The reaction vessel for asphalt production according to claim 2, characterized in that: The outer surface of the scraper (216) is fixedly connected to the outer surface of the square rod (212), and the outer surface of the scraper (216) is slidably connected to the inner wall of the tank (1).

4. The reaction vessel for asphalt production according to claim 2, characterized in that: The horizontal plate (215) is sleeved on the outer surface of the mounting cylinder (213), and the inner wall of the horizontal plate (215) is fixedly connected to the outer surface of the mounting cylinder (213).

5. The reaction vessel for asphalt production according to claim 1, characterized in that: The adjustment part (22) further includes a connecting plate (222), a slider (224) and a slide rail (225). The sleeve (226) is slidably sleeved on the outer surface of the scraper (216). The bottom end of the second connecting rod (227) is hinged to the outer surface of the mounting cylinder (213). The top end of the first connecting rod (223) is hinged to the bottom surface of the slider (224). The slider (224) is slidably sleeved on the outer surface of the slide rail (225).

6. The reaction vessel for asphalt production according to claim 5, characterized in that: The bottom surface of the output rod of the hydraulic rod (221) is fixedly connected to the top surface of the connecting plate (222), and the bottom surface of the connecting plate (222) is fixedly connected to the top surface of the slide rail (225).

7. The reaction vessel for asphalt production according to claim 1, characterized in that: The outer surface of the tank (1) is provided with an oil guide hole, and an oil supply pipe (5) is fixedly connected to the outer surface of the tank (1). An electromagnetic valve is provided on the oil supply pipe (5). A shell (3) is fixedly fitted on the outer surface of the tank (1), and the shell (3) is filled with heat insulation cotton (4).

Citation Information

Patent Citations

  • Reaction kettle for asphalt production

    CN211800814U

Cited By

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    CN121819746A

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