Winding equipment for sunshade net processing

By using threaded rods and sliders to control tension and equipping the shade net winding equipment with cleaning rollers and scrapers, the problem of improper tension during the shade net winding process is solved, thus achieving equipment stability and protection of the shade net.

CN224198867UActive Publication Date: 2026-05-05SHANDONG JINGUAN NET
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Patent Information

Application Number
CN202521253621.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2026-05-05
Estimated Expiration
2035-06-18

AI Technical Summary

Technical Problem

Improper tension during the winding process of shade netting can lead to fiber breakage or uneven winding, affecting product quality and performance.

Method used

A winding device for processing shade nets was designed. The pressure of the extrusion roller on the shade net is controlled by a combination of threaded rod and slider, and a cleaning roller and scraper are provided to improve the surface cleanliness.

Benefits of technology

It effectively controls the tension of the shade net, prevents fiber breakage and uneven winding, improves surface cleanliness, extends service life and reduces failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of winding equipment, and particularly relates to winding equipment for sunshade net processing, which comprises a first support plate, and the top of the outer side wall of the first support plate is fixedly connected with a winding component; the top of the outer side wall of the first supporting plate is fixedly connected with a supporting frame. A pair of spring columns is fixedly connected to the inner side wall of the supporting frame. The bottom of the outer side wall of the spring column is fixedly connected with a second supporting plate. The inner side wall of the second supporting plate is rotationally connected with an extrusion roller. The top of the outer side wall of the second supporting plate is rotationally connected with a threaded rod. The side wall of the threaded rod is in threaded connection with a supporting frame. The inner side wall of the supporting frame is fixedly connected with a pair of connecting columns. Through the arrangement of the threaded rod and the sliding block, a worker can control the pressure of the extrusion roller on the sunshade net, the tension on the surface of the sunshade net is increased, the situation that due to insufficient tension, the degree of tightness of a rolled product is not uniform is reduced, the situation that due to too large pressure, fibers in the sunshade net are broken is reduced, and protection of equipment on the sunshade net is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of winding equipment, specifically a winding equipment for processing shade nets. Background Technology

[0002] Shade netting, also known as shade netting or sun protection netting, is a mesh material used to block sunlight and reduce light intensity. It is widely used in agriculture, construction, horticulture, and outdoor recreation. The production of shade netting requires this equipment.

[0003] Shading net processing winding equipment is a high-efficiency, automated mechanical device. It adopts a control system and transmission mechanism to realize the automatic winding of shading nets. In modern equipment, the winding roller is mainly driven by a motor, so that the shading net is wound on the winding roller to complete the winding of the shading net.

[0004] During the winding process, the tension of the shade net affects the final winding effect. Different materials and specifications of shade nets require different tensions. Excessive tension will cause the internal fibers to break, while insufficient tension will cause the wound shade net to be uneven, resulting in wrinkles. Therefore, a winding device for processing shade nets is proposed to address the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a winding device for processing shade nets.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A winding device for processing shade nets according to this utility model includes a first support plate, a winding assembly fixedly connected to the top of the outer wall of the first support plate; a support frame fixedly connected to the top of the outer wall of the first support plate; a pair of spring columns fixedly connected to the inner wall of the support frame; a second support plate fixedly connected to the bottom of the outer wall of the spring columns; a compression roller rotatably connected to the inner wall of the second support plate; a threaded rod rotatably connected to the top of the outer wall of the second support plate; a support frame threadedly connected to the side wall of the threaded rod; a pair of connecting columns fixedly connected to the inner wall of the support frame; a slider slidably contacts the outer wall of the connecting columns; the slider slidably contacts the support frame; a pair of first springs fixedly connected to the top of the outer wall of the slider; a limiting plate fixedly connected to the top of the outer wall of the first springs; and a limiting plate fixedly connected to the top of the outer wall of the connecting columns.

[0007] Preferably, a pair of third support plates are fixedly connected to the top of the outer side wall of the first support plate; a cleaning roller is rotatably connected to the inner side wall of the third support plate; a water storage tank is fixedly connected to the inner side wall of the third support plate; a scraper is fixedly connected to the inner side wall of the third support plate; the scraper contacts the cleaning roller; a sewage tank is fixedly connected to the side wall of the water storage tank; a guide plate is fixedly connected to the inner side wall of the sewage tank; a fixing frame is fixedly connected to the side wall of the third support plate; and a collection box is slidably contacted on the inner side wall of the fixing frame.

[0008] Preferably, a pair of first sliding grooves are provided on the top of the side wall of the support frame; a first limiting block is slidably contacted on the inner side wall of the support frame; a pair of second sliding grooves are provided on the side wall of the slider; the second sliding grooves are in contact with the first limiting block; and a lever is fixedly connected to the top of the outer side wall of the first limiting block.

[0009] Preferably, a support block is fixed to the outer wall of the fixing frame; a sliding column is slidably contacted to the inner wall of the support block; a second spring is fixed to the outer wall of the support block; a pull ring is fixed to the outer wall of the sliding column; a second limiting block is fixed to the outer wall of the sliding column; and the second limiting block is in contact with the collection box.

[0010] Preferably, a cleaning brush plate is fixedly connected to the side wall of the support frame; the cleaning brush plate is in contact with the threaded rod.

[0011] Preferably, a plurality of rollers are rotatably connected to the bottom of the inner sidewall of the fixing frame; the rollers are in contact with the collection box; the rollers cannot detach from the fixing frame.

[0012] Preferably, an observation plate is provided on the outer wall of the collection box; the observation plate is made of a transparent material.

[0013] The beneficial effects of this utility model are:

[0014] 1. This utility model provides a winding device for processing shade nets. Through the setting of threaded rods and sliders, the operator can control the pressure of the extrusion rollers on the shade net, increase the surface tension of the shade net, reduce the uneven tightness of the wound product caused by insufficient tension, which affects the appearance and use effect, increase the practicality of the equipment, reduce the situation of internal fiber breakage of the shade net due to excessive pressure, and increase the protection of the shade net by the equipment.

[0015] 2. This utility model provides a winding device for processing shade nets. By setting up cleaning rollers and scrapers, the cleanliness of the shade net surface can be increased, making it easier for workers to handle the wound shade nets. This reduces the probability of long-term accumulation of dust and dirt damaging the material of the shade net, slows down its aging process, increases its service life, and reduces the probability of the shade net surface being blocked by dirt. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a perspective view of the threaded rod in this utility model;

[0019] Figure 3 This is a cross-sectional view of the water storage tank in this utility model;

[0020] Figure 4 This is a perspective view of the observation plate in this utility model;

[0021] Figure 5 This is an enlarged view of A in this utility model;

[0022] Figure 6 This is a perspective view of the first limiting block in this utility model;

[0023] Figure 7 This is a three-dimensional view of the observation plate in this utility model.

[0024] Legend:

[0025] 1. First support plate; 11. Rewinding assembly; 12. Support frame; 13. Spring column; 14. Second support plate; 15. Extrusion roller; 16. Threaded rod; 17. Slider; 18. Connecting column; 19. Limiting plate; 10. First spring; 2. Third support plate; 21. Water storage tank; 22. Cleaning roller; 23. Scraper; 24. Wastewater tank; 25. Guide plate; 26. Fixing frame; 27. Collection box; 3. First chute; 31. First limiting block; 32. Second chute; 33. Toggle lever; 4. Support block; 41. Sliding column; 42. Second spring; 43. Pull ring; 44. Second limiting block; 5. Cleaning brush plate; 6. Roller; 7. Observation plate. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] Specific implementation examples are given below.

[0028] Please see Figure 1 - Figure 7 This utility model provides a winding device for processing shade nets, including a first support plate 1, a winding assembly 11 fixedly connected to the top of the outer wall of the first support plate 1; a support frame 12 fixedly connected to the top of the outer wall of the first support plate 1; a pair of spring columns 13 fixedly connected to the inner wall of the support frame 12; a second support plate 14 fixedly connected to the bottom of the outer wall of the spring columns 13; a pressing roller 15 rotatably connected to the inner wall of the second support plate 14; a threaded rod 16 rotatably connected to the top of the outer wall of the second support plate 14; a support frame 12 threadedly connected to the side wall of the threaded rod 16; a pair of connecting columns 18 fixedly connected to the inner wall of the support frame 12; a slider 17 slidably contacts the outer wall of the connecting column 18; the slider 17 slidably contacts the support frame 12; a pair of first springs 10 fixedly connected to the top of the outer wall of the slider 17; a limiting plate 19 fixedly connected to the top of the outer wall of the first springs 10; and a limiting plate 19 fixedly connected to the top of the outer wall of the connecting column 18. Rotating the threaded rod 16 changes the distance between the extrusion roller 15 and the first support plate 1, allowing the shade net to pass through the bottom of the extrusion roller 15 and be pulled towards the top of the winding assembly 11. The winding assembly 11 then starts winding the shade net. The shade net is subjected to downward pressure from the extrusion roller 15. When the pressure on the shade net is too high, the extrusion roller 15 receives a reaction force. At this time, the slider 17 and the threaded rod 16 move, causing the position of the extrusion roller 15 to continue rising. This reduces the pressure of the extrusion roller 15 on the shade net. Through the threaded rod 16 and the slider 17, the operator can control the pressure of the extrusion roller 15 on the shade net, increasing the surface tension of the shade net and reducing uneven tension after winding, which affects appearance and performance. This increases the practicality of the equipment, reduces the risk of fiber breakage due to excessive pressure, and enhances the protection of the shade net.

[0029] Furthermore, such as Figure 1 , Figure 3 and Figure 4As shown, a pair of third support plates 2 are fixedly connected to the top of the outer side wall of the first support plate 1; a cleaning roller 22 is rotatably connected to the inner side wall of the third support plate 2; a water storage tank 21 is fixedly connected to the inner side wall of the third support plate 2; a scraper 23 is fixedly connected to the inner side wall of the third support plate 2; the scraper 23 is in contact with the cleaning roller 22; a sewage tank 24 is fixedly connected to the side wall of the water storage tank 21; a guide plate 25 is fixedly connected to the inner side wall of the sewage tank 24; a fixing frame 26 is fixedly connected to the side wall of the third support plate 2; a collection box 27 is slidably contacted on the inner side wall of the fixing frame 26. The shade net passes from the top of the cleaning roller 22 to the bottom of the extrusion roller 15. Clean water is injected into the water storage tank 21. As the shade net moves, it drives the cleaning roller 22 to rotate. The cleaning roller 22 comes into contact with water, and the wet surface of the cleaning roller 22 will cause the dust on the shade net to adhere. A mixture of water and dust will be formed on the surface of the cleaning roller 22. The scraper 23 scrapes the mixture off the side wall of the cleaning roller 22 and sends it into the sewage tank 24. The sewage flows along the guide plate 25 to the collection box 27. The cleaning roller 22 and the scraper 23 can increase the cleanliness of the shade net surface, making it easier for workers to handle the rolled-up shade net. This reduces the probability of long-term accumulation of dust and dirt damaging the shade net material, slows down its aging process, increases its service life, and reduces the probability of the shade net surface being blocked by dirt.

[0030] Furthermore, such as Figure 6 As shown, a pair of first sliding grooves 3 are provided on the top of the side wall of the support frame 12; a first limiting block 31 is slidably contacted on the inner side wall of the support frame 12; a pair of second sliding grooves 32 are provided on the side wall of the slider 17; the second sliding grooves 32 are in contact with the first limiting block 31; a lever 33 is fixedly connected to the top of the outer side wall of the first limiting block 31. Pushing the lever 33 causes the first limiting block 31 to move. When the first limiting block 31 is in contact with the second sliding groove 32, the slider 17 is fixed in its original position. At this time, the extrusion roller 15 cannot move upward adaptively. By setting the first limiting block 31 and the second sliding groove 32, the operator can adjust the equipment according to actual needs, reduce the difficulty of the operator using the equipment, increase the practicality of the equipment, and allow the operator to turn off the adaptive function of the extrusion roller 15.

[0031] Furthermore, such as Figure 5As shown, a support block 4 is fixedly connected to the outer wall of the fixing frame 26; a sliding column 41 is slidably contacted to the inner wall of the support block 4; a second spring 42 is fixedly connected to the outer wall of the support block 4; a pull ring 43 is fixedly connected to the outer wall of the sliding column 41; a second limiting block 44 is fixedly connected to the outer wall of the sliding column 41; the second limiting block 44 is in contact with the collection box 27. When installing the collection box 27, the collection box 27 is directly pushed to move, and the collection box 27 compresses the second limiting block 44. At this time, the second spring 42 will be stretched, and the second limiting block 44 will move. When the collection box 27 is installed, the second spring 42 pushes the second limiting block 44 to fix the collection box 27. By setting the second limiting block 44 and the second spring 42, the difficulty of installing the collection box 27 is reduced, the situation of the collection box 27 falling off the equipment due to accidental collision is reduced, the stability of the equipment is increased, and the use of the equipment is facilitated by the staff.

[0032] Furthermore, such as Figure 2 As shown, a cleaning brush plate 5 is fixedly connected to the side wall of the support frame 12; the cleaning brush plate 5 contacts the threaded rod 16. During operation, the threaded rod 16 rotates. As the threaded rod 16 rotates, the cleaning brush plate 5 rubs against the roller 6, cleaning the dust from the surface of the threaded rod 16. By using the cleaning brush plate 5, the amount of dust and impurities adhering to the surface of the threaded rod 16 can be reduced, decreasing the probability of malfunctions or jamming during rotation caused by dust and impurities, thus increasing the stability of the equipment and reducing its failure rate.

[0033] Furthermore, such as Figure 7 As shown, several rollers 6 are rotatably connected to the bottom of the inner sidewall of the fixed frame 26; the rollers 6 are in contact with the collection box 27; the rollers 6 cannot detach from the fixed frame 26. When the equipment is working, the collection box 27 will rub against the fixed frame 26. The rollers 6 take priority in contacting the fixed frame 26 before the collection box 27, changing the sliding friction between the fixed frame 26 and the collection box 27 into rolling friction. By using the rollers 6, the friction between the collection box 27 and the fixed frame 26 is reduced, increasing the smoothness of the equipment operation.

[0034] Furthermore, such as Figure 4 As shown, an observation plate 7 is provided on the outer wall of the collection box 27; the observation plate 7 is made of transparent material. Workers can quickly observe the sewage condition inside through the observation plate 7. The observation plate 7 facilitates timely emptying of the sewage inside, making the equipment easier to use and maintain.

[0035] Working principle: Rotating the threaded rod 16 changes the distance between the extrusion roller 15 and the first support plate 1, allowing the shade net to pass through the bottom of the extrusion roller 15 and be pulled towards the top of the winding assembly 11. The winding assembly 11 then starts winding the shade net. The shade net is subjected to downward pressure from the extrusion roller 15. When the pressure on the shade net is too high, the extrusion roller 15 receives a reaction force. At this time, the slider 17 and the threaded rod 16 move, causing the position of the extrusion roller 15 to continue to rise. This reduces the pressure of the extrusion roller 15 on the shade net. Through the threaded rod 16 and the slider 17, the operator can control the pressure of the extrusion roller 15 on the shade net, increasing the surface tension of the shade net and reducing uneven tension in the wound product caused by insufficient tension. This process improves the appearance and usability of the shade net, increases its practicality, reduces the risk of fiber breakage due to excessive pressure, and enhances the protection of the shade net. The shade net is passed from the top of the cleaning roller 22 to the bottom of the extrusion roller 15. Water is injected into the water tank 21. As the shade net moves, the cleaning roller 22 rotates, coming into contact with the water. The wet surface of the cleaning roller 22 attracts dust from the shade net, forming a water-dust mixture on its surface. The scraper 23 scrapes the mixture off the sidewall of the cleaning roller 22 and into the wastewater tank 24. The wastewater flows along the guide plate 25 to the collection box 27. The cleaning roller 22 and scraper 23 increase the cleanliness of the shade net surface, making it easier for workers to handle during winding. The shade net reduces the probability of long-term accumulation of dust and dirt damaging the material, slows down its aging process, increases its service life, and reduces the probability of dirt clogging the surface of the shade net. Pushing the lever 33 moves the first limiting block 31. When the first limiting block 31 contacts the second sliding groove 32, the slider 17 is fixed in place. At this time, the squeezing roller 15 cannot move upward adaptively. The first limiting block 31 and the second sliding groove 32 allow operators to adjust the equipment according to actual needs, reducing the difficulty of using the equipment and increasing its practicality. Operators can disable the adaptive function of the squeezing roller 15. When installing the collection box 27, directly pushing the collection box 27 moves the second limiting block... When 44 is compressed, the second spring 42 is stretched, and the second limiting block 44 moves. After the collection box 27 is installed, the second spring 42 pushes the second limiting block 44 to fix the collection box 27 in place. The second limiting block 44 and the second spring 42 reduce the difficulty for workers installing the collection box 27, reduce the possibility of the collection box 27 falling off the equipment due to accidental collisions, increase the stability of the equipment, and facilitate the use of the equipment by workers. When the equipment is working, the threaded rod 16 rotates. When the threaded rod 16 rotates, the cleaning brush plate 5 rubs against the roller 6, cleaning the dust on the surface of the threaded rod 16. The cleaning brush plate 5 reduces the amount of dust and impurities adhering to the surface of the threaded rod 16.To reduce the probability of malfunctions or jamming during the rotation of the threaded rod 16 due to dust and impurities, the stability of the equipment is increased, and the failure rate is reduced. During operation, the collection box 27 rubs against the fixed frame 26. The roller 6 prioritizes contact between the collection box 27 and the fixed frame 26, transforming the sliding friction between them into rolling friction. The roller 6 reduces the friction between the collection box 27 and the fixed frame 26, increasing the smoothness of equipment operation. Workers can quickly observe the internal wastewater condition through the observation plate 7. The observation plate 7 facilitates timely emptying of wastewater, simplifying equipment use and maintenance.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A winding device for processing shade nets, comprising a first support plate (1), characterized in that: A winding assembly (11) is fixedly connected to the top of the outer wall of the first support plate (1); a support frame (12) is fixedly connected to the top of the outer wall of the first support plate (1); a pair of spring columns (13) are fixedly connected to the inner wall of the support frame (12); a second support plate (14) is fixedly connected to the bottom of the outer wall of the spring column (13); a pressing roller (15) is rotatably connected to the inner wall of the second support plate (14); a threaded rod (16) is rotatably connected to the top of the outer wall of the second support plate (14); a support frame (12) is threadedly connected to the side wall of the threaded rod (16); a pair of connecting columns (18) are fixedly connected to the inner wall of the support frame (12); a slider (17) is slidably contacted on the outer wall of the connecting column (18); the slider (17) is slidably contacted with the support frame (12); a pair of first springs (10) are fixedly connected to the top of the outer wall of the slider (17); a limit plate (19) is fixedly connected to the top of the outer wall of the first spring (10); a limit plate (19) is fixedly connected to the top of the outer wall of the connecting column (18).

2. The winding equipment for processing shade nets as described in claim 1, characterized in that: A pair of third support plates (2) are fixedly connected to the top of the outer side wall of the first support plate (1); a cleaning roller (22) is rotatably connected to the inner side wall of the third support plate (2); a water storage tank (21) is fixedly connected to the inner side wall of the third support plate (2); a scraper (23) is fixedly connected to the inner side wall of the third support plate (2); the scraper (23) is in contact with the cleaning roller (22); a sewage tank (24) is fixedly connected to the side wall of the water storage tank (21); a guide plate (25) is fixedly connected to the inner side wall of the sewage tank (24); a fixing frame (26) is fixedly connected to the side wall of the third support plate (2); a collection box (27) is slidably contacted to the inner side wall of the fixing frame (26).

3. The winding equipment for processing shade nets as described in claim 1, characterized in that: The support frame (12) has a pair of first sliding grooves (3) on the top of its side wall; the inner side wall of the support frame (12) is in sliding contact with a first limiting block (31); the slider (17) has a pair of second sliding grooves (32) on its side wall; the second sliding grooves (32) are in contact with the first limiting block (31); and a lever (33) is fixedly connected to the top of the outer side wall of the first limiting block (31).

4. The winding equipment for processing shade nets as described in claim 2, characterized in that: The outer wall of the fixed frame (26) is fixedly connected to a support block (4); the inner wall of the support block (4) is slidably in contact with a sliding column (41); the outer wall of the support block (4) is fixedly connected to a second spring (42); the outer wall of the sliding column (41) is fixedly connected to a pull ring (43); the outer wall of the sliding column (41) is fixedly connected to a second limiting block (44); the second limiting block (44) is in contact with the collection box (27).

5. The winding equipment for processing shade nets as described in claim 1, characterized in that: The support frame (12) has a cleaning brush plate (5) fixedly attached to its side wall; the cleaning brush plate (5) is in contact with the threaded rod (16).

6. The winding equipment for processing shade nets as described in claim 2, characterized in that: The bottom of the inner wall of the fixed frame (26) is rotatably connected to several rollers (6); the rollers (6) are in contact with the collection box (27); the rollers (6) cannot be detached from the fixed frame (26).

7. The winding equipment for processing shade nets as described in claim 2, characterized in that: The outer wall of the collection box (27) is provided with an observation plate (7); the observation plate (7) is made of transparent material.