Breakage detector for environmentally friendly packaging boxes
By designing a damage detector for environmentally friendly packaging boxes, and using conveyor belts and pressure sensors for all-round detection, the problems of low efficiency and environmental pollution of traditional detection methods have been solved, achieving efficient and low-energy packaging box damage detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU DONGXING PRINTING & PACKING CO LTD
- Filing Date
- 2025-07-21
- Publication Date
- 2026-05-26
AI Technical Summary
Existing methods for detecting damage to environmentally friendly packaging boxes are inefficient and environmentally unfriendly. Traditional manual inspection is inefficient and prone to missing detections, while robotic inspection is costly and energy-intensive.
An environmentally friendly packaging box damage detector was designed. The packaging box is automatically transported to the detection box by a conveyor belt. The packaging box is detected in real time from all directions by a cylinder push rod and a pressure sensor. The detection is carried out by combining a simple mechanical structure and a low-energy pressure sensor.
It improves testing efficiency, saves labor costs, reduces energy consumption, and is in line with environmental protection principles.
Smart Images
Figure CN224286853U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging technology, and in particular to a damage detector for environmentally friendly packaging boxes. Background Technology
[0002] With increasing environmental awareness, eco-friendly packaging boxes are widely used in various fields. During the production, transportation, and storage of eco-friendly packaging boxes, it is necessary to detect any damage to ensure product quality and integrity. Traditional detection methods, such as manual inspection, are inefficient and prone to missed detections; some robotic inspection methods are not only costly but also energy-intensive, which is inconsistent with environmental protection principles. Currently, there is an urgent need in the market for an efficient, environmentally friendly, and accurate damage detection device for eco-friendly packaging boxes. Utility Model Content
[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a damage detector for environmentally friendly packaging boxes.
[0004] The technical solution of this utility model: a damage detector for environmentally friendly packaging boxes, including a workbench. Two adjustment slots are formed on the top surface of the workbench. A motor is installed on the front side of the workbench. The output end of the motor extends through to the adjustment slot on the left side and is fitted with a bidirectional screw. Both ends of the bidirectional screw are threaded with threaded blocks. A conveyor belt is installed on the top surface of each threaded block. An L-shaped bracket is installed on the side of each of the two conveyor belts that is furthest from each other. A cylinder push rod is installed on the side of each of the two L-shaped brackets that is furthest from each other. The output ends of the two cylinder push rods extend through to the space between the two L-shaped brackets and are fitted with a straightening plate. A detection box is installed on the top surface of the workbench. A second cylinder push rod is installed on the top surface of the detection box. The output end of the second cylinder push rod extends through to the interior of the detection box. The test chamber is equipped with a top pressure plate, on the bottom surface of which a pressure sensor 1 is installed. Each of the four inner walls of the test chamber has a cylinder push rod 3, the output end of which has a side pressure plate. Each side pressure plate has a pressure sensor 2 on its closest side. A cylinder push rod 4 is installed on the top surface of the worktable, the output end of which has a bottom pressure plate. A pressure sensor 3 is installed on the top surface of the bottom pressure plate. A cylinder push rod 5 is installed on the rear side of the test chamber, its output end extending through the chamber and housing a carrier plate. A sliding groove is formed on the front side of the carrier plate. A motor 2 is installed on the right side of the carrier plate, its output end extending through the sliding groove and housing a bidirectional screw 2. T-shaped pressure plates are threaded to the outer rings of both ends of the bidirectional screw 2.
[0005] Preferably, the rear end of the bidirectional screw is rotatably connected to the rear inner wall of the adjusting groove, and the outer wall of the threaded block is slidably connected to the inner wall of the adjusting groove.
[0006] Preferably, a guide rod is provided inside an adjustment groove on the right side, and guide blocks are slidably provided on the outer rings of both ends of the guide rod. The top surface of each guide block is fixedly connected to the bottom surface of a corresponding conveyor belt.
[0007] Preferably, each of the two straightening plates is provided with a set of limiting rods on the side away from each other, and the ends of the two sets of limiting rods extend through to the side away from each other of the two L-shaped brackets and are slidably connected thereto.
[0008] Preferably, the top surface of the top pressure plate is provided with a set of limiting rods two, the top end of the limiting rods two extending through to the top surface of the detection box and slidingly connected to the detection box.
[0009] Preferably, a set of telescopic rods is provided between each of the side pressure plates and the inner wall of the testing box.
[0010] Preferably, a set of telescopic rods is provided between the bottom pressure plate and the top surface of the workbench.
[0011] Preferably, a set of limiting rods three are provided on the rear side of the carrier plate, and the rear ends of the limiting rods three extend through to the rear side of the detection box and are slidably connected to the detection box.
[0012] Preferably, a discharge port is provided on the front side of the testing box at the position corresponding to the carrier plate, and a discharge ladder is provided on the front side of the testing box at the position corresponding to the discharge port.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] This invention uses a conveyor belt to automatically move environmentally friendly packaging boxes into the testing chamber, while simultaneously using cylinder push rod two to pressure sensor three for all-round real-time detection, greatly improving detection efficiency. Compared with manual detection, it can save a lot of time and labor costs. This device adopts a simple mechanical structure and low-energy-consumption pressure sensor one, pressure sensor two, pressure sensor three and other equipment, with low overall energy consumption, which is in line with the concept of environmental protection. Compared with complex robot detection and other methods, it significantly reduces energy consumption. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0017] Figure 3This is a schematic diagram of the front cross-sectional structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model.
[0019] Attached reference numerals: 1. Workbench; 2. Motor 1; 3. Bidirectional screw 1; 4. Threaded block; 5. Conveyor belt; 6. L-shaped bracket; 7. Cylinder push rod 1; 8. Straightening plate; 9. Detection box; 10. Cylinder push rod 2; 11. Top pressure plate; 12. Pressure sensor 1; 13. Cylinder push rod 3; 14. Side pressure plate; 15. Pressure sensor 2; 16. Cylinder push rod 4; 17. Bottom pressure plate; 18. Pressure sensor 3; 19. Cylinder push rod 5; 20. Carrier plate; 21. Motor 2; 22. Bidirectional screw 2; 23. T-shaped pressure plate; 24. Guide rod; 25. Guide block; 26. Limiting rod 1; 27. Limiting rod 2; 28. Telescopic rod 1; 29. Telescopic rod 2; 30. Limiting rod 3; 31. Discharge ladder. Detailed Implementation
[0020] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. Example
[0021] like Figures 1 to 4 As shown, the environmentally friendly packaging box damage detector proposed in this utility model includes a workbench 1. The top surface of the workbench 1 has two adjustment slots. A motor 2 is installed on the front side of the workbench 1. The front side of the workbench 1 is fixedly connected to the rear side of the motor 2. The output end of the motor 2 extends through to the interior of an adjustment slot on the left side and is equipped with a bidirectional screw 3. The output end of the motor 2 is rotatably connected to the workbench 1. The output end of the motor 2 is fixedly connected to the front end of the bidirectional screw 3. The rear end of the bidirectional screw 3 is rotatably connected to the inner wall of the rear side of the adjustment slot, which facilitates the support and fixation of the rear end of the bidirectional screw 3. Both ends of the bidirectional screw 3 are threaded with threaded blocks 4. The outer wall of the threaded blocks 4 is slidably connected to the inner wall of the adjustment slot, which facilitates the guidance and limitation of the running trajectory of the threaded blocks 4. When the bidirectional screw 3 rotates, it can drive the two threaded blocks 4 to move closer or further apart. A conveyor belt 5 is installed on the top surface of each threaded block 4. The top surface of the threaded block 4 is fixedly connected to the bottom surface of the conveyor belt 5.
[0022] Inside an adjustment groove on the right side is a guide rod 24, which is fixedly installed inside the adjustment groove. Guide blocks 25 are slidably installed on the outer rings of both ends of the guide rod 24. The guide rod 24 can guide and limit the running trajectory of the guide blocks 25, so that the guide blocks 25 always maintain a straight running state. The top surface of each guide block 25 is fixedly connected to the bottom surface of a corresponding conveyor belt 5, which facilitates guiding and limiting the other end of the conveyor belt 5. L-shaped brackets 6 are provided on the side of the two conveyor belts 5 that are far apart from each other. The conveyor belts 5 are fixedly connected to the L-shaped brackets 6. Cylinder push rods 7 are provided on the side of the two L-shaped brackets 6 that are far apart from each other. The L-shaped brackets 6 are fixedly connected to the cylinder push rods 7. The output ends of the two cylinder push rods 7 extend through the two L-shaped brackets 6 and are provided with a straightening plate 8. The output ends of the cylinder push rods 7 are slidably connected to the L-shaped brackets 6 and fixedly connected to the straightening plate 8.
[0023] Each of the two straightening plates 8 has a set of limiting rods 26 on its opposite side. The straightening plate 8 is fixedly connected to the limiting rods 26. The opposite ends of the two sets of limiting rods 26 extend through to the opposite sides of the two L-shaped brackets 6 and are slidably connected thereto, facilitating the guidance and limitation of the straightening plate 8's running trajectory. A detection box 9 is installed on the top surface of the workbench 1, and the top surface of the workbench 1 is fixedly connected to the bottom surface of the detection box 9. A cylinder push rod 10 is installed on the top surface of the detection box 9, and the top surface of the detection box 9 is fixedly connected to the bottom surface of the cylinder push rod 10. The output end of the second rod 10 extends through into the interior of the detection box 9 and is provided with a top pressure plate 11. The output end of the second cylinder push rod 10 is slidably connected to the detection box 9, and the output end of the second cylinder push rod 10 is fixedly connected to the top surface of the top pressure plate 11. A set of limit rods 27 is provided on the top surface of the top pressure plate 11. The top surface of the top pressure plate 11 is fixedly connected to the bottom end of the limit rods 27, and the top end of the limit rods 27 extends through to the top surface of the detection box 9 and is slidably connected to the detection box 9. The running trajectory of the top pressure plate 11 can be guided and limited by the limit rods 27.
[0024] Pressure sensors 12 are evenly distributed on the bottom surface of the top pressure plate 11. Cylinder push rods 13 are installed on all four inner walls of the detection box 9. The detection box 9 is fixedly connected to the cylinder push rods 13. A side pressure plate 14 is installed at the output end of each cylinder push rod 13, and the output end of the cylinder push rod 13 is fixedly connected to the side pressure plate 14. A set of telescopic rods 28 is installed between each side pressure plate 14 and the inner wall of the detection box 9. The telescopic rods 28 are fixedly installed on the side... Between the side pressure plate 14 and the detection box 9, it is convenient to guide and limit the running trajectory of the side pressure plate 14. Each side pressure plate 14 is provided with a pressure sensor 2 15 on the side that is close to each other. The pressure sensors 2 15 are evenly distributed on one side of the side pressure plate 14. The top surface of the worktable 1 is provided with a cylinder push rod 4 16. The top surface of the worktable 1 and the bottom surface of the cylinder push rod 4 16 are fixedly connected. The output end of the cylinder push rod 4 16 is provided with a bottom pressure plate 17. The output end of the cylinder push rod 4 16 and the bottom surface of the bottom pressure plate 17 are fixedly connected.
[0025] A set of telescopic rods 29 is provided between the bottom pressure plate 17 and the top surface of the worktable 1. The telescopic rods 29 are fixedly installed between the bottom pressure plate 17 and the worktable 1 to facilitate guiding and limiting the running trajectory of the bottom pressure plate 17. Pressure sensors 3 18 are provided on the top surface of the bottom pressure plate 17. The pressure sensors 3 18 are evenly distributed on the top surface of the bottom pressure plate 17. A cylinder push rod 5 19 is provided on the rear side of the detection box 9. The rear side of the detection box 9 is fixedly connected to the front side of the cylinder push rod 5 19. The output end of cylinder push rod 19 extends through to the interior of the detection box 9 and is provided with a carrier plate 20. The output end of cylinder push rod 19 is slidably connected to the detection box 9, and the output end of cylinder push rod 19 is fixedly connected to the rear side of the carrier plate 20. A set of limiting rods 30 is provided on the rear side of the carrier plate 20. The rear side of the carrier plate 20 is fixedly connected to the limiting rods 30. The rear ends of the limiting rods 30 all extend through to the rear side of the detection box 9 and are slidably connected to the detection box 9, which facilitates guiding and limiting the running trajectory of the carrier plate 20.
[0026] A sliding groove is provided on the front side of the carrier plate 20. A motor 21 is provided on the right side of the carrier plate 20. The right side of the carrier plate 20 is fixedly connected to the left side of the motor 21. The output end of the motor 21 extends through the sliding groove and is provided with a bidirectional screw 22. The output end of the motor 21 is rotatably connected to the carrier plate 20. The output end of the motor 21 is fixedly connected to the right end of the bidirectional screw 22. T-shaped pressure plates 23 are threaded to the outer rings of both ends of the bidirectional screw 22. The rotation of the bidirectional screw 22 can drive the two T-shaped pressure plates 23 to move closer or further apart, thereby clamping the unqualified packaging boxes for discharge. A discharge port is provided on the front side of the inspection box 9 at the position corresponding to the carrier plate 20. A discharge ladder 31 is provided on the front side of the inspection box 9 at the discharge port. The rear side of the discharge ladder 31 is fixedly connected to the front side of the inspection box 9, which facilitates the discharge of unqualified packaging boxes.
[0027] In this embodiment, when using this device, the distance between the two conveyor belts 5 is adjusted according to the size of the packaging box. Motor 2 is then activated, and its output drives the bidirectional screw 3 to rotate. The rotation of the bidirectional screw 3 causes the two threaded blocks 4 to move closer or further apart along the screw, thus adjusting the distance between the two conveyor belts 5. The bottom sides of the packaging box to be inspected are then placed above the two conveyor belts 5. The output of cylinder push rod 7 moves the straightening plate 8 to straighten and limit the packaging box, ensuring it maintains a straight trajectory. When the packaging box enters the inspection box 9, the conveying is paused, and cylinder push rods 10, 13, and 16 operate simultaneously, driving the top pressure plate 11, side pressure plate 14, and bottom pressure plate 17 simultaneously. The movement of the packaging box compresses all surfaces, causing pressure sensors 12, 15, and 18 to detect pressure changes on the surface in real time and transmit the pressure data to the control and analysis system. The control and analysis system analyzes the received pressure data and compares it with preset pressure standards. If the pressure data is within the normal range, the packaging box is determined to be undamaged. If abnormal pressure data is detected, the control and analysis system immediately determines that the packaging box is damaged, moves the box down, and then the cylinder push rod 19 moves the carrier plate 20 to the rear of the damaged packaging box. Then, the motor 21 drives the bidirectional screw 22 to rotate. The rotation of the bidirectional screw 22 can drive two T-shaped pressure plates 23 to clamp the packaging box between them, and the damaged packaging box is discharged through the discharge ladder 31.
[0028] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.
Claims
1. A damage detector for environmentally friendly packaging boxes, including a workbench (1), characterized in that: The top surface of the workbench (1) has two adjustment slots. A motor (2) is provided on the front side of the workbench (1). The output end of the motor (2) extends through to the inside of an adjustment slot on the left side and is provided with a bidirectional screw (3). Both ends of the bidirectional screw (3) are threaded with threaded blocks (4). Each threaded block (4) is provided with a conveyor belt (5) on its top surface. An L-shaped bracket (6) is provided on the side of the two conveyor belts (5) that are far apart from each other. 6) Each side of the workbench (1) is provided with a cylinder push rod (7), and the output ends of the two cylinder push rods (7) extend through the two L-shaped brackets (6) and are provided with a straightening plate (8). The top surface of the workbench (1) is provided with a detection box (9), and the top surface of the detection box (9) is provided with a cylinder push rod (10). The output end of the cylinder push rod (10) extends through the inside of the detection box (9) and is provided with a top pressure plate (11). The bottom surface of the top pressure plate (11) is provided with a pressure sensor. Device 1 (12), the inner walls of the detection box (9) are provided with cylinder push rods 3 (13), the output end of each cylinder push rod 3 (13) is provided with a side pressure plate (14), and the side of each side pressure plate (14) that is close to each other is provided with a pressure sensor 2 (15). The top surface of the workbench (1) is provided with cylinder push rod 4 (16), the output end of the cylinder push rod 4 (16) is provided with a bottom pressure plate (17), and the top surface of the bottom pressure plate (17) is provided with a pressure sensor 3 (15). 8) A cylinder push rod five (19) is provided on the rear side of the detection box (9). The output end of the cylinder push rod five (19) extends through to the interior of the detection box (9) and is provided with a carrier plate (20). A sliding groove is provided on the front side of the carrier plate (20). A motor two (21) is provided on the right side of the carrier plate (20). The output end of the motor two (21) extends through to the interior of the sliding groove and is provided with a bidirectional screw two (22). Both ends of the bidirectional screw two (22) are threaded with T-shaped pressure plates (23).
2. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, The rear end of the bidirectional screw (3) is rotatably connected to the inner wall of the rear side of the adjustment groove, and the outer wall of the threaded block (4) is slidably connected to the inner wall of the adjustment groove.
3. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, Inside an adjustment groove on the right side is a guide rod (24), and guide blocks (25) are slidably provided on the outer rings of both ends of the guide rod (24). The top surface of each guide block (25) is fixedly connected to the bottom surface of a corresponding conveyor belt (5).
4. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, Each of the two straightening plates (8) is provided with a set of limiting rods (26) on the side away from each other. The ends of the two sets of limiting rods (26) extend through to the side away from each other of the two L-shaped brackets (6) and are slidably connected thereto.
5. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, The top surface of the top pressure plate (11) is provided with a set of limiting rods two (27), the top end of the limiting rods two (27) extends through to the top surface of the detection box (9) and is slidably connected to the detection box (9).
6. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, A set of telescopic rods (28) is provided between each of the side pressure plates (14) and the inner wall of the test box (9).
7. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, A set of telescopic rods (29) is provided between the bottom pressure plate (17) and the top surface of the workbench (1).
8. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, A set of limiting rods (30) is provided on the rear side of the carrier plate (20). The rear ends of the limiting rods (30) extend through to the rear side of the detection box (9) and are slidably connected to the detection box (9).
9. The damage detector for environmentally friendly packaging boxes according to claim 1, characterized in that, The front side of the test box (9) is provided with a discharge port at the position corresponding to the carrier plate (20), and a discharge ladder (31) is provided at the front side of the test box (9) corresponding to the discharge port.