A high-efficiency desulfurizer preparation system heat recovery device

Abstract

The utility model discloses a kind of heat recovery devices for efficient desulfurizer preparation system, it is related to desulfurizer preparation technical field, including heating furnace, heat exchange tube and phase change heat storage tank, the heating furnace surface is wound with heat exchange tube, the both ends of the heat exchange tube are respectively equipped with liquid inlet and liquid outlet, the side of the heating furnace is equipped with phase change heat storage tank, the phase change heat storage tank is filled with composite phase change heat storage material, the liquid inlet and the liquid outlet are respectively fixedly connected with the top and bottom of one side of phase change heat storage tank.The utility model is by being provided with spiral winding heat exchange tube, greatly increase heat exchange area, combine high thermal conductivity material, significantly improve heat collection efficiency, compared with traditional device can recycle more heat, and adopt the phase change heat storage tank filled with composite phase change heat storage material, cooperate with heat preservation layer and stirring device, can efficiently store heat, guarantee the stable supply of heat, and make heat storage material heated evenly.

Description

Technical Field

[0001] This utility model relates to the field of desulfurizing agent preparation technology, specifically to a heat recovery device for a high-efficiency desulfurizing agent preparation system. Background Technology

[0002] In the preparation process of high-efficiency desulfurizers, many reactions and processing steps generate a large amount of heat. Currently, most preparation systems do not effectively recover and utilize this heat, resulting in a large waste of heat. This not only increases energy consumption costs but may also cause thermal pollution to the surrounding environment.

[0003] Existing heat recovery devices suffer from problems such as low heat recovery efficiency, complex structure, and difficult maintenance. Furthermore, these devices generally use simple heat exchangers with limited heat exchange area, which cannot fully absorb the heat generated during the preparation process. Moreover, these devices often lack precise control and reasonable distribution of heat, and cannot provide appropriate heat according to the actual needs of different stages of the desulfurizing agent preparation system, making it difficult to achieve efficient heat utilization. Therefore, we propose a high-efficiency heat recovery device for desulfurizing agent preparation systems. Utility Model Content

[0004] In view of the problems existing in the heat recovery device of the above-mentioned high-efficiency desulfurizer preparation system, this utility model is proposed.

[0005] Therefore, the purpose of this invention is to provide a heat recovery device for a high-efficiency desulfurizer preparation system, which solves the problems of low heat recovery efficiency, complex structure, and difficult maintenance of existing heat recovery devices. Furthermore, existing heat recovery devices generally use simple heat exchangers with limited heat exchange area, which cannot fully absorb the heat generated during the preparation process.

[0006] Moreover, these devices often lack precise control and reasonable distribution of heat, and cannot provide appropriate heat according to the actual needs of different stages of the desulfurizing agent preparation system, making it difficult to achieve efficient heat utilization.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A heat recovery device for a high-efficiency desulfurizer preparation system includes a heating furnace, heat exchange tubes, and a phase change heat storage box. The heating furnace is wound with heat exchange tubes, and each end of the heat exchange tubes is provided with an inlet and an outlet. A phase change heat storage box is provided on one side of the heating furnace. The phase change heat storage box is filled with composite phase change heat storage material. The inlet and outlet are fixedly connected to the top and bottom of one side of the phase change heat storage box, respectively. Multiple branch pipes are fixedly installed on the other side of the phase change heat storage box, and electric regulating valves are fixedly installed on the surface of each of the multiple branch pipes.

[0009] Preferably, a motor is fixedly installed on the top of the phase change heat storage box, and a stirring shaft is fixedly installed inside the phase change heat storage box at the output end of the motor. Stirring blades are fixedly installed on the surface of the stirring shaft.

[0010] Preferably, the phase change thermal storage box has an insulation layer on its surface, the insulation layer including a vacuum insulation board and a polyurethane foam board, and a temperature sensor and a liquid level sensor are fixedly installed inside the phase change thermal storage box.

[0011] Preferably, a controller is fixedly installed on the surface of the phase change thermal storage box, and the controller is electrically connected to a temperature sensor, a liquid level sensor, multiple electric regulating valves and a motor.

[0012] Preferably, a circulating pump is fixedly installed at the liquid inlet of the heat exchange tube.

[0013] Preferably, the surfaces of the multiple branch pipes are all provided with thermal insulation cotton.

[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0015] This invention significantly increases the heat exchange area by setting a spiral wound heat exchange tube. Combined with a highly thermally conductive material, it significantly improves the heat collection efficiency, recovering more heat compared to traditional devices. Furthermore, it employs a phase change heat storage box filled with composite phase change heat storage material, along with an insulation layer and a stirring device, to efficiently store heat, ensure a stable heat supply, and ensure uniform heating of the heat storage material, thus extending the service life of the heat storage device. At the same time, the intelligent control unit monitors and automatically adjusts the heat distribution in real time through sensors, accurately providing heat according to the actual needs of different equipment in the desulfurizing agent preparation system, achieving efficient heat utilization and reducing energy consumption costs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the phase change thermal storage box of this utility model.

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the branch pipe of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Heating furnace; 2. Heat exchange tube; 3. Phase change heat storage box; 4. Liquid inlet; 5. Liquid outlet; 6. Composite phase change heat storage material; 7. Branch pipe; 8. Electric regulating valve; 9. Motor; 10. Stirring shaft; 11. Stirring blade; 12. Insulation layer; 13. Vacuum insulation board; 14. Polyurethane foam board; 15. Temperature sensor; 16. Liquid level sensor; 17. Controller; 18. Circulation pump; 19. Insulation cotton. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] This utility model discloses a heat recovery device for a high-efficiency desulfurizing agent preparation system.

[0024] This utility model provides, for example Figure 1-3 The heat recovery device for a high-efficiency desulfurizer preparation system shown includes a heating furnace 1, a heat exchange tube 2, and a phase change heat storage box 3. The heating furnace 1 is wound with the heat exchange tube 2, and the two ends of the heat exchange tube 2 are respectively provided with a liquid inlet 4 and a liquid outlet 5. The phase change heat storage box 3 is provided on one side of the heating furnace 1. The phase change heat storage box 3 is filled with a composite phase change heat storage material 6. The liquid inlet 4 and the liquid outlet 5 are fixedly connected to the top and bottom of one side of the phase change heat storage box 3, respectively. Multiple branch pipes 7 are fixedly installed on the other side of the phase change heat storage box 3. Electric regulating valves 8 are fixedly installed on the surface of each of the multiple branch pipes 7. One end of the branch pipe 7 is connected to the phase change heat storage box 3, and the other end is connected to the equipment in the desulfurizer preparation system that requires heat, such as a raw material preheating device and a drying device, to achieve efficient heat utilization.

[0025] This utility model discloses a heat recovery device for a high-efficiency desulfurizer preparation system. A motor 9 is fixedly installed on the top of the phase change heat storage box 3. The output end of the motor 9 extends into the interior of the phase change heat storage box 3 and a stirring shaft 10 is fixedly installed thereon. Stirring blades 11 are fixedly installed on the surface of the stirring shaft 10. This device enables the composite phase change heat storage material 6 to be heated evenly during the phase change process, thereby improving the heat storage and heat release efficiency.

[0026] This utility model discloses a heat recovery device for a high-efficiency desulfurizer preparation system. The phase change heat storage box 3 is provided with a heat insulation layer 12 on its surface. The heat insulation layer 12 includes a vacuum insulation board 13 and a polyurethane foam board 14. A temperature sensor 15 and a liquid level sensor 16 are fixedly installed inside the phase change heat storage box 3, which can effectively reduce heat loss. The temperature sensor 15 and the liquid level sensor 16 are used to monitor the temperature inside the box and the liquid level of the heat storage medium in real time.

[0027] This utility model discloses a heat recovery device for a high-efficiency desulfurizing agent preparation system. A controller 17 is fixedly installed on the surface of the phase change heat storage box 3. The controller 17 is electrically connected to a temperature sensor 15, a liquid level sensor 16, multiple electric regulating valves 8 and a motor 9. The controller 17 can automatically adjust the opening of the electric regulating valves 8 according to the information fed back by each sensor, and accurately control the distribution of heat.

[0028] This utility model discloses a heat recovery device for a high-efficiency desulfurizer preparation system. A circulation pump 18 is fixedly installed at the liquid inlet 4 of the heat exchange tube 2. The circulation pump 18 can drive the heat transfer medium in the heat exchange tube 2 to circulate, accelerate the heat transfer speed, and improve the heat collection efficiency.

[0029] This utility model discloses a heat recovery device for a high-efficiency desulfurizer preparation system. The surfaces of the multiple branch pipes 7 are all provided with heat insulation cotton 19, which can reduce heat loss during the transportation process.

[0030] In operation, the heat exchange tube 2 is first encircled around the outer wall of the heating furnace 1. The circulating pump 18 drives the heat transfer medium to flow in from the inlet 4 of the heat exchange tube 2. As it flows through the heat source equipment, it quickly absorbs the heat emitted by the heating furnace 1. The heated heat transfer medium then flows out from the outlet 5, transferring the heat to the phase change heat storage tank 3. Inside the phase change heat storage tank 3, the composite phase change heat storage material 6 absorbs heat and undergoes a phase change, storing the heat. Driven by the motor 9, the stirring shaft 10 and stirring blades 11 of the phase change heat storage tank 3 ensure uniform heating of the composite phase change heat storage material 6, improving heat storage efficiency. Simultaneously, the temperature sensor 15 and the liquid level sensor 16 monitor the temperature and liquid level of the heat storage medium inside the phase change heat storage tank 3 in real time and transmit the signals. The information is fed back to the controller 17. When the raw material preheating device, drying equipment, etc. in the desulfurizing agent preparation system need heat, the controller 17 controls the electric regulating valve 8 on the branch pipe 7 to open and adjust the opening degree according to the temperature requirements of these devices. This allows the heat stored in the phase change heat storage box 3 to be transported to the equipment that needs heat through the branch pipe 7, meeting the operating requirements of the equipment. During the heat transport process, the insulation cotton 19 on the outside of the branch pipe 7 can reduce heat loss and ensure the effective utilization of heat. Under the coordination of the controller 17, the entire heat recovery device realizes efficient collection, storage and precise distribution of heat, effectively improving the energy utilization efficiency of the desulfurizing agent preparation system and reducing production costs.

[0031] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A heat recovery device for a high-efficiency desulfurizing agent preparation system, comprising a heating furnace (1), heat exchange tubes (2), and a phase change heat storage box (3), characterized in that, The surface of the heating furnace (1) is wound with heat exchange tubes (2), and the two ends of the heat exchange tubes (2) are respectively provided with liquid inlet (4) and liquid outlet (5). A phase change heat storage box (3) is provided on one side of the heating furnace (1). The phase change heat storage box (3) is filled with composite phase change heat storage material (6). The liquid inlet (4) and liquid outlet (5) are respectively fixedly connected to the top and bottom of one side of the phase change heat storage box (3). Multiple branch pipes (7) are fixedly installed on the other side of the phase change heat storage box (3). Electric regulating valves (8) are fixedly installed on the surface of the multiple branch pipes (7).

2. The heat recovery device for the high-efficiency desulfurizing agent preparation system according to claim 1, characterized in that, A motor (9) is fixedly installed on the top of the phase change heat storage box (3). The output end of the motor (9) extends into the interior of the phase change heat storage box (3) and a stirring shaft (10) is fixedly installed thereon. Stirring blades (11) are fixedly installed on the surface of the stirring shaft (10).

3. The heat recovery device for the high-efficiency desulfurizing agent preparation system according to claim 1, characterized in that, The phase change thermal storage box (3) is provided with a heat insulation layer (12) on its surface. The heat insulation layer (12) includes a vacuum insulation board (13) and a polyurethane foam board (14). A temperature sensor (15) and a liquid level sensor (16) are fixedly installed inside the phase change thermal storage box (3).

4. The heat recovery device for the high-efficiency desulfurizing agent preparation system according to claim 1, characterized in that, A controller (17) is fixedly installed on the surface of the phase change thermal storage box (3). The controller (17) is electrically connected to a temperature sensor (15), a liquid level sensor (16), multiple electric regulating valves (8) and a motor (9).

5. The heat recovery device for the high-efficiency desulfurizing agent preparation system according to claim 1, characterized in that, A circulation pump (18) is fixedly installed at the liquid inlet (4) of the heat exchange tube (2).

6. The heat recovery device for the high-efficiency desulfurizing agent preparation system according to claim 1, characterized in that, The surfaces of all of the branch pipes (7) are provided with thermal insulation cotton (19).

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