Gob filling material filling chute flow control device

Abstract

This utility model discloses a flow control device for a gangue filling inlet, relating to the field of gangue filling technology. The utility model includes a gangue funnel hopper, with a wear-resistant frame mounted on top. L-shaped protective covers are fixedly connected to both sides of the gangue funnel hopper. A drive motor is fixedly connected to the bottom of the L-shaped protective cover. A push-out mechanism is located above the drive motor, and a flow control mechanism is located below the drive motor. The push-out mechanism includes a lead screw fixedly connected to the top of the drive motor, with a sliding sleeve threaded to the bottom of the lead screw surface. This utility model, through the wear-resistant frame, reduces wear on the inlet and extends the service life of the equipment. The push-out mechanism allows for quick removal of the wear-resistant frame, improving replacement efficiency. The flow control mechanism controls the flow rate, ensuring a continuous and stable supply.

Description

Technical Field

[0001] This utility model belongs to the field of gangue filling technology, and in particular relates to a gangue filling material conveying port flow control device. Background Technology

[0002] Gangue is a crucial material for tunnel backfilling, and its continuous and stable supply directly impacts the progress and quality of the backfilling process. A stable and reliable gangue supply enables rapid and efficient backfilling. Previously, the gangue supply was controlled by workers using transport vehicles, wasting significant labor costs and failing to achieve continuous supply, easily leading to supply interruptions. Furthermore, manual transport of gangue makes it impossible to control the supply volume, hindering timely adjustments to the gangue supply when conditions in the backfilling tunnel and the slurry change, thus limiting backfilling efficiency. Therefore, we provide a gangue backfilling conveyor flow control device to address these problems. Utility Model Content

[0003] The purpose of this utility model is to provide a flow control device for a gangue filling inlet. By combining the ejection mechanism and the flow control mechanism, it solves the problems of low efficiency and inability to continuously supply gangue in the prior art when filling it manually.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0005] This utility model relates to a flow control device for a gangue filling and conveying inlet, comprising a gangue funnel hopper, a wear-resistant frame mounted on top of the gangue funnel hopper, L-shaped protective covers fixedly connected to both sides of the gangue funnel hopper, a drive motor fixedly connected to the bottom of the L-shaped protective cover, an ejection mechanism above the drive motor, and a flow control mechanism below the drive motor; the ejection mechanism includes a lead screw fixedly connected to the top of the drive motor, a sliding sleeve threaded to the bottom of the lead screw surface, ejection rods fixedly connected to the front and rear sides of the sliding sleeve, and electric push rods fixedly connected to the inner walls of both sides of the sliding sleeve, which are used to eject the wear-resistant frame through the ejection mechanism; the flow control mechanism includes a rotating rod fixedly connected to the bottom of the drive motor, a transmission component at the bottom of the rotating rod, a screw rod laterally rotatably connected inside the L-shaped protective cover, a moving plate threadedly connected to one side of the screw rod surface, and the moving plate slidably connected to the bottom of the gangue funnel hopper, used to control the flow rate of the gangue.

[0006] The present invention is further configured such that a movable rod is threadedly connected to one side of the screw surface, and pointers are fixedly connected to both sides of the bottom of the movable rod. A scale is fixedly connected to the bottom of both sides of the gangue funnel hopper for understanding the flow rate.

[0007] The present invention is further configured such that the transmission component includes a driving bevel gear and a driven bevel gear, the driving bevel gear is fixedly connected to the bottom of the rotating rod, the driven bevel gear is fixedly connected to one side of the screw surface, and the driven bevel gear meshes with the driving bevel gear.

[0008] The present invention is further configured such that the front and rear sides of the L-shaped protective cover are provided with sliding grooves, and the moving rod is slidably connected to the sliding grooves.

[0009] The present invention is further configured such that the wear-resistant frame is made of high-chromium cast iron, and the wear-resistant frame is threaded with first bolts at the four corners of the top, which are used to fix the wear-resistant frame.

[0010] The present invention is further provided that a second bolt is provided on both sides of the L-shaped protective cover, and the second bolt is used to fix the L-shaped protective cover.

[0011] The present invention is further configured such that through holes are provided on both sides of the top of the L-shaped protective cover, and the diameter of the through holes is larger than the diameter of the ejector rod.

[0012] The present invention is further configured such that a controller is installed on one side of the surface of the gangue funnel bin, and the controller is electrically connected to the drive motor and the electric push rod respectively through connecting wires.

[0013] The present invention has the following beneficial effects.

[0014] 1. This utility model reduces wear on the feed inlet and extends the service life of the equipment by setting a wear-resistant frame. The wear-resistant frame can be quickly removed by setting an ejection mechanism, improving replacement efficiency. The flow control mechanism can control the flow rate and ensure continuous and stable material supply.

[0015] 2. This utility model, through the setting of the electric push rod, can switch the function of the drive motor, so that the drive motor can drive the ejection mechanism to move, so as to quickly replace the wear-resistant frame. Through the setting of the pointer and scale, the opening and closing size of the moving plate can be precisely controlled, so as to accurately control the feeding amount. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0017] Figure 1 A three-dimensional flow control device for a gangue filling conveyor. Figure 1 .

[0018] Figure 2 A three-dimensional flow control device for a gangue filling conveyor. Figure 2 .

[0019] Figure 3 This is a schematic diagram of a wear-resistant frame in a flow control device for a gangue filling feed inlet.

[0020] Figure 4 This is a cross-sectional view of an L-shaped protective cover in a flow control device for backfilling and conveying gangue.

[0021] Figure 5 In a flow control device for a gangue filling conveyor, Figure 4 Front view.

[0022] Figure 6 In a flow control device for a gangue filling conveyor, Figure 4 Enlarged view of point A in the middle.

[0023] In the attached diagram: 1. Gangue funnel bin; 2. Wear-resistant frame; 3. L-shaped protective cover; 4. Drive motor; 5. Lead screw; 6. Sliding sleeve; 7. Ejector rod; 8. Electric push rod; 9. Rotating rod; 10. Screw; 11. Moving plate; 12. Moving rod; 13. Pointer; 14. Scale; 15. Driving bevel gear; 16. Driven bevel gear; 17. Slide groove; 18. Through hole; 19. Controller. Detailed Implementation

[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1

[0026] Please see Figure 1-6 This utility model relates to a flow control device for a gangue filling and conveying inlet, comprising a gangue funnel hopper 1, a wear-resistant frame 2 mounted on top of the gangue funnel hopper 1, L-shaped protective covers 3 fixedly connected to both sides of the gangue funnel hopper 1, a drive motor 4 fixedly connected to the bottom inside the L-shaped protective cover 3, a push-out mechanism above the drive motor 4, and a flow control mechanism below the drive motor 4; the push-out mechanism includes a lead screw 5 fixedly connected to the top of the drive motor 4, and a sliding sleeve 6 threadedly connected to the bottom of the lead screw 5. The front and rear sides of the sliding sleeve 6 are fixedly connected with ejector rods 7, and the inner walls on both sides of the sliding sleeve 6 are fixedly connected with electric push rods 8, which are used to eject the wear-resistant frame 2 through the ejector mechanism; the flow control mechanism includes a rotating rod 9 fixedly connected to the bottom of the drive motor 4, and a transmission component is provided at the bottom of the rotating rod 9. The L-shaped protective cover 3 is laterally rotatably connected to a screw 10, and a moving plate 11 is threadedly connected to one side of the surface of the screw 10. The moving plate 11 is slidably connected to the bottom of the gangue funnel bin 1 to control the flow rate of gangue.

[0027] Specifically: The wear-resistant frame 2 is made of high-chromium cast iron. High-chromium cast iron has high hardness and excellent wear resistance, making it especially suitable for high-impact and high-wear environments. There are two L-shaped protective covers 3 with identical internal structures, symmetrically arranged on both sides of the gangue funnel hopper 1. The flow rate is adjusted by the distance between the two sets of moving plates 11. The top of the screw 5 is rotatably connected to the top of the L-shaped protective cover 3 through a bearing seat, and one end of the screw 10 is rotatably connected to the inner wall of the L-shaped protective cover 3 through a bearing seat.

[0028] The L-shaped protective cover 3 has vertical slots on both sides inside for use with the electric push rod 8. The purpose of the vertical slots is to allow the output shaft of the electric push rod 8 to be inserted into the slots. When the output shaft of the electric push rod 8 is inserted into the slots, it can limit the sliding sleeve 6, and then the ejector rod 7 can move vertically normally. The purpose of the electric push rod 8 is to switch between different positions. When the electric push rod 8 is inserted into the slots, the sliding sleeve 6 is limited, and the ejector rod 7 can move vertically. When the output shaft of the electric push rod 8 is not inserted into the slots, the sliding sleeve 6 is in an unlimited state. At this time, the sliding sleeve 6 will rotate, and the ejector rod 7 will also rotate, but will not move vertically. This is the function and purpose of the electric push rod 8.

[0029] Example 2

[0030] Please see Figure 1-6 Based on Embodiment 1, a movable rod 12 is threadedly connected to one side of the screw 10 surface. Pointers 13 are fixedly connected to both sides of the bottom of the movable rod 12. A scale 14 is fixedly connected to the bottom of both sides of the gangue funnel hopper 1 to indicate the flow rate. The pointers 13 and scale 14 work together to indicate the opening and closing degree of the movable plate 11. The transmission components include a driving bevel gear 15 and a driven bevel gear 16. The driving bevel gear 15 is fixedly connected to the bottom of the rotating rod 9, and the driven bevel gear 16 is fixedly connected to one side of the screw 10 surface. The driven bevel gear 16 meshes with the driving bevel gear 15. The L-shaped protective cover 3 is in front of... The sides and rear sides are provided with sliding grooves 17, and the moving rod 12 is slidably connected to the sliding grooves 17. The wear-resistant frame 2 is made of high-chromium cast iron. The four corners of the top of the wear-resistant frame 2 are threaded with first bolts, which are used to fix the wear-resistant frame 2. The L-shaped protective cover 3 is provided with second bolts on both sides, which are used to fix the L-shaped protective cover 3. The top two sides of the L-shaped protective cover 3 are provided with through holes 18, the diameter of which is larger than the diameter of the ejector rod 7. A controller 19 is installed on one side of the surface of the gangue funnel bin 1. The controller 19 is electrically connected to the drive motor 4 and the electric push rod 8 through connecting wires.

[0031] Specifically: the sliding groove 17 can limit the movement of the moving rod 12, allowing it to move smoothly horizontally; the first bolt ensures the stability of the wear-resistant frame 2 during use; the second bolt ensures the safety of the L-shaped protective cover 3 during use; the through hole 18 allows the ejector rod 7 to move vertically; and the controller 19 controls the start and stop of the drive motor 4 and the electric push rod 8, enabling flow control and replacement of the wear-resistant frame 2.

[0032] The working principle of this utility model is as follows: When it is necessary to control the flow rate, the operator starts the drive motor 4 by operating the controller 19. The drive motor 4 drives the rotating rod 9 to rotate, the rotating rod 9 drives the active bevel gear 15 to rotate, the active bevel gear 15 drives the driven bevel gear 16 to rotate, the driven bevel gear 16 drives the screw 10 to rotate, the screw 10 drives the moving plate 11 to move, and while the screw 10 drives the moving plate 11 to move, it also drives the moving rod 12 to move. The moving rod 12 drives the pointer 13 to move. Based on the distance between the two pointers 13, the flow rate can be accurately calculated. When the flow rate is adjusted to a suitable level, the material can be continuously and stably supplied.

[0033] When the wear-resistant frame 2 is worn out and needs to be replaced, the worker first removes the first bolt with a wrench, then starts the electric push rod 8 through the controller 19, so that the output shaft of the electric push rod 8 is inserted into the vertical groove to complete the limit of the sliding sleeve 6. Then, the drive motor 4 is started normally through the controller 19. The drive motor 4 drives the lead screw 5 to rotate, the lead screw 5 and the sliding sleeve 6 move, the sliding sleeve 6 drives the ejector rod 7 to move. After the ejector rod 7 moves vertically, the wear-resistant frame 2 can be ejected from the inside of the gangue funnel hopper 1. Then, the old wear-resistant frame 2 can be removed and replaced with a new wear-resistant frame 2.

[0034] When the wear-resistant frame 2 needs to be replaced, the controller 19 starts the electric push rod 8, and the ejection mechanism ejects the wear-resistant frame 2; when the flow rate needs to be adjusted, the controller 19 starts the drive motor 4, and the flow control mechanism adjusts the opening and closing degree of the moving plate 11.

[0035] All standard parts used in this utility model can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art.

[0036] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A flow control device for a gangue filling and conveying inlet, comprising a gangue funnel bin (1), characterized in that: The top of the gangue funnel (1) is equipped with a wear-resistant frame (2), and L-shaped protective covers (3) are fixedly connected to both sides of the gangue funnel (1). A drive motor (4) is fixedly connected to the bottom of the L-shaped protective cover (3). A push-out mechanism is provided above the drive motor (4), and a flow control mechanism is provided below the drive motor (4). The ejection mechanism includes a lead screw (5) fixedly connected to the top of the drive motor (4), a sliding sleeve (6) threadedly connected to the bottom of the surface of the lead screw (5), ejection rods (7) fixedly connected to the front and rear sides of the sliding sleeve (6), and electric push rods (8) fixedly connected to the inner walls on both sides of the sliding sleeve (6). The ejection mechanism is used to eject the wear-resistant frame (2). The flow control mechanism includes a rotating rod (9) fixedly connected to the bottom of the drive motor (4). A transmission component is provided at the bottom of the rotating rod (9). A screw (10) is rotatably connected inside the L-shaped protective cover (3). A movable plate (11) is threadedly connected to one side of the surface of the screw (10). The movable plate (11) is slidably connected to the bottom of the gangue funnel bin (1) to control the flow rate of gangue.

2. The flow control device for the backfilling conveyor of gangue material according to claim 1, characterized in that: A movable rod (12) is threadedly connected to one side of the screw (10). A pointer (13) is fixedly connected to both sides of the bottom of the movable rod (12). A scale (14) is fixedly connected to the bottom of both sides of the gangue funnel (1) to understand the flow rate.

3. The flow control device for the backfilling conveyor of gangue material according to claim 1, characterized in that: The transmission component includes a driving bevel gear (15) and a driven bevel gear (16). The driving bevel gear (15) is fixedly connected to the bottom of the rotating rod (9), and the driven bevel gear (16) is fixedly connected to one side of the screw (10). The driven bevel gear (16) meshes with the driving bevel gear (15).

4. The flow control device for the backfilling conveyor of gangue material according to claim 2, characterized in that: The L-shaped protective cover (3) has sliding grooves (17) on both the front and rear sides, and the moving rod (12) is slidably connected to the sliding grooves (17).

5. The flow control device for the backfilling conveyor of gangue material according to claim 1, characterized in that: The wear-resistant frame (2) is made of high-chromium cast iron. The four corners of the top of the wear-resistant frame (2) are all threaded with first bolts, which are used to fix the wear-resistant frame (2).

6. The flow control device for the backfilling conveyor of gangue material according to claim 1, characterized in that: The L-shaped protective cover (3) is provided with second bolts on both sides, which are used to fix the L-shaped protective cover (3).

7. The flow control device for a gangue filling conveyor according to claim 1, characterized in that: The L-shaped protective cover (3) has through holes (18) on both sides of its top, and the diameter of the through holes (18) is larger than the diameter of the ejector rod (7).

8. The flow control device for the backfilling conveyor of gangue material according to claim 1, characterized in that: A controller (19) is installed on one side of the surface of the gangue funnel bin (1). The controller (19) is electrically connected to the drive motor (4) and the electric push rod (8) respectively through connecting wires.

Images