A rolling and cutting device for life jacket production
Patent Information
- Application Number
- CN202521523994.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-21
- Publication Date
- 2026-08-14
- Estimated Expiration
- 2035-07-21
AI Technical Summary
[0003]目前,在救生衣生产过程中会使用到卷切设备对成卷的宽幅反光布料进行切割,现有的卷切设备大多是需要拉动宽幅反光布料移动,在对其收卷过程中进行分切,使其形成条状,而对成卷的宽幅反光布料进行卷切的设备需要将其高高抬起,对准后再套在轴柱外侧,以便带动其转动,上料结构复杂,操作繁琐,因此提出一种用于救生衣生产的卷切装置,将成卷的宽幅反光布料放在两个橡胶传动轴上,减速电机驱动橡胶传动轴带动成卷的宽幅反光布料转动,上料简单,驱动组件驱动切割组件下移即可对成卷的宽幅反光布料进行卷切
[0015] This utility model discloses a rolling and cutting device for life jacket production. Compared with the prior art, it places a roll of wide reflective fabric on two rubber drive shafts. The reduction motor is turned on and drives the two rubber drive shafts to rotate through the second gear and the first gear, thereby driving the roll of wide reflective fabric to rotate. The rubber drive shafts made of rubber have a large frictional force with the roll of wide reflective fabric, so that the rotation of the rubber drive shafts can drive the roll of wide reflective fabric to rotate, while preventing the roll of wide reflective fabric from moving laterally.
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Figure CN224632931U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of life jacket production technology, specifically relating to a rolling and cutting device for life jacket production. Background Technology
[0002] Life jackets are a crucial piece of water safety equipment, primarily used to prevent drowning and provide buoyancy support for those who fall into the water. Life jackets are made of nylon or neoprene fabric and filled with buoyancy materials such as polyethylene foam. They provide stable buoyancy, require no maintenance, and are suitable for long-term water operations.
[0003] Currently, in the production of life jackets, roll-cutting equipment is used to cut rolls of wide reflective fabric. Most existing roll-cutting equipment requires pulling the wide reflective fabric to move it and cutting it into strips during the winding process. However, the equipment for rolling and cutting wide reflective fabric requires lifting it high, aligning it, and then fitting it onto the outside of the shaft column to drive its rotation. The feeding structure is complex and the operation is cumbersome. Therefore, a roll-cutting device for life jacket production is proposed. The roll of wide reflective fabric is placed on two rubber drive shafts. A geared motor drives the rubber drive shafts to rotate the roll of wide reflective fabric. The feeding is simple, and the drive component drives the cutting component to move down to roll and cut the wide reflective fabric. Summary of the Invention
[0004] In view of the shortcomings of the above-mentioned background technology, the purpose of this utility model is to provide a rolling and cutting device for the production of life jackets. The rolled wide reflective fabric is placed on two rubber drive shafts, and the geared motor drives the rubber drive shafts to rotate the rolled wide reflective fabric. The feeding is simple, and the drive component drives the cutting component to move down to roll and cut the rolled wide reflective fabric.
[0005] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows:
[0006] A rolling and cutting device for life jacket production includes a base and a second pulley. Rubber drive shafts are rotatably connected to the top two ends of the base via bearings. A protective cover is fixed to one end of the base by bolts. A geared motor is mounted on one side of the protective cover via a mounting bracket. A base frame is fixed to one side of the base by bolts. Horizontal columns are fixed to both ends of the base frame by bolts. A drive assembly is provided on the top of the horizontal columns.
[0007] The drive assembly includes a structural frame mounted on the top of the cross column. A servo motor is mounted on the top of the structural frame via a mounting bracket. A lead screw is rotatably connected inside the structural frame via a bearing. An internally threaded slider is sleeved on the outside of the lead screw. A cutting assembly is located on one side of the internally threaded slider. The cutting assembly includes a protective shell. A drive motor is mounted on the top of the protective shell via a mounting bracket. A cutting blade is rotatably connected inside the protective shell via a bearing.
[0008] By adopting the above technical solution, the geared motor drives the rubber transmission shaft to rotate, which in turn drives the roll of wide reflective fabric on the two rubber transmission shafts to rotate. The servo motor drives the lead screw to rotate, which pushes the protective shell down through the internal threaded slider. The drive motor drives the cutting blade to rotate and cut the roll of wide reflective fabric.
[0009] Specifically, the rubber drive shaft inside the protective cover has a first gear fixedly mounted on one end via a flat key, and the output shaft of the geared motor inside the protective cover has a second gear fixedly mounted on it via a flat key. The second gear meshes with the first gear.
[0010] Based on the above scheme and as a preferred option: the bottom ends of the structural frame are connected by sliding sleeves, the sliding sleeves are fitted on the outside of the horizontal column, the top ends of the fixing bolts are connected to fixing bolts through threaded grooves, and the top of the horizontal column is provided with corresponding locking holes at equal intervals.
[0011] Based on the above scheme and as a preferred option: the bottom output shaft of the servo motor is fixedly connected to the top of the lead screw through a connecting sleeve, and the structural frame is located inside the lead screw on one side and is fixed with a vertical rod by bolts, with the vertical rod passing through the internal threaded slider.
[0012] Based on the above scheme and as a preferred embodiment of the above scheme: an arc-shaped groove is provided at the bottom of the protective shell, and the rotating shaft of the cutting blade located on the outside of the protective shell is fixedly fitted with a second pulley by a flat key.
[0013] Based on the above scheme and as a preferred embodiment of the above scheme: a pulley is fixedly mounted on one side of the output shaft of the drive motor via a flat key, and a belt is mounted on the outer side of the pulley and the second pulley.
[0014] The outstanding and beneficial technical effects of this utility model compared to the prior art are:
[0015] This utility model discloses a rolling and cutting device for life jacket production. Compared with the prior art, it places a roll of wide reflective fabric on two rubber drive shafts. The reduction motor is turned on and drives the two rubber drive shafts to rotate through the second gear and the first gear, thereby driving the roll of wide reflective fabric to rotate. The rubber drive shafts made of rubber have a large frictional force with the roll of wide reflective fabric, so that the rotation of the rubber drive shafts can drive the roll of wide reflective fabric to rotate, while preventing the roll of wide reflective fabric from moving laterally.
[0016] This invention enables the drive motor to rotate the cutting blade at high speed via the first pulley, belt, and second pulley. The servo motor drives the lead screw to rotate, pushing the internal threaded slider and its high-speed rotating cutting blade downwards to cut the wide roll of reflective fabric rotating on the rubber drive shaft. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a cross-sectional view of the base of this utility model;
[0019] Figure 3 This is a schematic diagram of the base frame structure of this utility model;
[0020] Figure 4 This is a schematic diagram of the drive component structure of this utility model;
[0021] Figure 5 This is a schematic diagram of the cutting component structure of this utility model;
[0022] Reference numerals: Base 1; Base frame 2; Horizontal column 201; Clamping hole 202; Drive assembly 3; Structural frame 301; Lead screw 302; Internal threaded slider 303; Servo motor 304; Sliding sleeve 305; Fixing bolt 306; Vertical pole 307; Cutting assembly 4; Protective shell 401; Drive motor 402; Cutting disc 403; Arc groove 404; Pulley 405; Second pulley 406; Belt 407; Rubber drive shaft 5; Protective cover 6; Gear motor 7; First gear 8; Second gear 9. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments;
[0024] The present invention provides a rolling and cutting device for the production of life jackets, including a base 1 and a second pulley 406. The top two ends of the base 1 are rotatably connected to a rubber drive shaft 5 via bearings. A protective cover 6 is fixed to one end of the base 1 by bolts. A geared motor 7 is mounted on one side of the protective cover 6 via a mounting bracket. A base frame 2 is fixed to one side of the base 1 by bolts. A cross column 201 is fixed to both ends of the base frame 2 by bolts. A drive assembly 3 is provided on the top of the cross column 201.
[0025] The drive assembly 3 includes a structural frame 301 located on top of the cross column 201. A servo motor 304 is mounted on the top of the structural frame 301 via a mounting bracket. A lead screw 302 is rotatably connected inside the structural frame 301 via a bearing. An internally threaded slider 303 is sleeved on the outside of the lead screw 302. A cutting assembly 4 is located on one side of the internally threaded slider 303. The cutting assembly 4 includes a protective shell 401. A drive motor 402 is mounted on the top of the protective shell 401 via a mounting bracket. A cutting blade 403 is rotatably connected inside the protective shell 401 via a bearing.
[0026] In use, the geared motor 7 drives the rubber drive shaft 5 to rotate, which in turn rotates the roll of wide reflective fabric on the two rubber drive shafts 5. The servo motor 304 drives the lead screw 302 to rotate, which pushes the protective shell 401 downward through the internal thread slider 303. The drive motor 402 drives the cutting blade 403 to rotate and cut the roll of wide reflective fabric. The roll of wide reflective fabric is placed on the two rubber drive shafts, and the geared motor drives the rubber drive shafts to rotate the roll of wide reflective fabric. Loading is simple; the drive assembly drives the cutting assembly downward to cut the roll of wide reflective fabric. Figure 1-5 As shown.
[0027] Furthermore, such as Figure 1 , Figure 2 As shown, this utility model also includes a rubber drive shaft 5 located inside the protective cover 6, one end of which is fixedly fitted with a first gear 8 via a flat key, and a reduction motor 7 located inside the protective cover 6, the output shaft of which is fixedly fitted with a second gear 9 via a flat key, the second gear 9 and the first gear 8 meshing.
[0028] In use, the geared motor 7 drives the rubber transmission shaft 5 to rotate through the second gear 9 and the first gear 8.
[0029] Furthermore, such as Figure 3 , Figure 4 As shown, the present invention also includes a sliding sleeve 305 that is sleeved through both ends of the bottom of the structural frame 301. The sliding sleeve 305 is sleeved on the outside of the horizontal column 201. The top ends of the fixing bolt 306 are connected to the fixing bolt 306 through threaded grooves. The top of the horizontal column 201 is provided with equidistant locking holes 202 corresponding to the fixing bolt 306.
[0030] In use, the servo motor 304 is fitted on the outside of the horizontal column 201, allowing the structural frame 301 to move laterally. Tightening the fixing bolts 306 so that its bottom end is inserted into the corresponding clip hole 202 can fix the moved structural frame 301.
[0031] Furthermore, such as Figure 4 As shown, the present invention also includes a servo motor 304 bottom output shaft fixedly connected to the top of the lead screw 302 via a connecting sleeve, and a structural frame 301 located inside one side of the lead screw 302 with a vertical rod 307 fixed by bolts, the vertical rod 307 passing through the internal threaded slider 303.
[0032] In use, the servo motor 304 drives the lead screw 302 to rotate, and the upright rod 307 is set to limit the internal thread slider 303 to prevent the internal thread slider 303 from rotating with the lead screw 302.
[0033] Furthermore, such as Figure 5As shown, the present invention also includes an arc-shaped groove 404 at the bottom of the protective shell 401, and a second pulley 406 is fixedly sleeved on the rotating shaft of the cutting blade 403 located outside the protective shell 401 by a flat key.
[0034] When in use, the arc-shaped groove 404 allows the protective shell 401 to be secured to the outside of the rolled wide reflective fabric, making it easier for the cutting blade 403 to cut the rolled wide reflective fabric.
[0035] Furthermore, such as Figure 5 As shown, the present invention also includes a pulley 405 fixedly sleeved on one side of the output shaft of the drive motor 402 by a flat key, and a belt 407 sleeved on the outside of the pulley 405 and the second pulley 406.
[0036] In use, the drive motor 402 drives the cutting disc 403 to rotate via pulley 405, belt 407 and second pulley 406.
[0037] When using this utility model, the user connects the device to an external power source using a power cord, places the rolled wide reflective fabric on two rubber drive shafts 5, turns on the reduction motor 7 to drive the two rubber drive shafts 5 to rotate through the second gear 9 and the first gear 8, thereby driving the rolled wide reflective fabric to rotate. The protective cover 6 is used to protect the first gear 8 and the second gear 9 to prevent personnel or objects from contacting the rotating first gear 8 and the second gear 9.
[0038] Turn on the drive motor 402 to drive the cutting blade 403 to rotate at high speed through the first pulley 405, belt 407 and second pulley 406. Turn on the servo motor 304 to drive the lead screw 302 to rotate, pushing the internal thread slider 303 and its high-speed rotating cutting blade 403 to move down, and to cut the wide reflective fabric that is rolled up on the rubber drive shaft 5.
[0039] The sliding sleeves 305 at both ends of the internal structure frame 301 are fitted onto the outside of the horizontal column 201, allowing the structure frame 301 and the protective shell 401 to move laterally, which facilitates the adjustment of the position of the cutting blade 403. Tightening the fixing bolts 306 so that their bottom ends are inserted into the corresponding clip holes 202 can fix the sliding sleeves 305 after they have moved.
[0040] The arc-shaped groove 404 allows the protective shell 401 to be secured to the outside of the rolled wide reflective fabric, facilitating the cutting blade 403 to cut the rolled wide reflective fabric. The upright rod 307 passes through the internal thread slider 303, preventing it from rotating with the lead screw 302 without affecting the up-and-down movement of the internal thread slider 303.
[0041] In the description of this utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0042] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. In this utility model, unless otherwise expressly specified and limited, the terms "installation," "setting," "connection," "fixing," and "screw-on," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection.
[0043] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of protection of the present utility model. Therefore, all equivalent changes made to the structure, shape, and principle of the present utility model should be covered within the scope of protection of the present utility model.
Claims
1. A roll cutting device for lifejacket production, characterized by, It includes a base and a second pulley. The top two ends of the base are rotatably connected to a rubber drive shaft via bearings. One end of the base is fixed with a protective cover by bolts. A geared motor is mounted on one side of the protective cover via a mounting bracket. A base frame is fixed on one side of the base by bolts. Horizontal columns are fixed to both ends of the base frame by bolts. A drive assembly is installed on the top of the horizontal columns. The drive assembly includes a structural frame mounted on the top of the cross column. A servo motor is mounted on the top of the structural frame via a mounting bracket. A lead screw is rotatably connected inside the structural frame via a bearing. An internally threaded slider is sleeved on the outside of the lead screw. A cutting assembly is located on one side of the internally threaded slider. The cutting assembly includes a protective shell. A drive motor is mounted on the top of the protective shell via a mounting bracket. A cutting blade is rotatably connected inside the protective shell via a bearing.
2. The cutting and winding device for life jacket production according to claim 1, characterized in that, The rubber drive shaft is located inside the protective cover and has a first gear fixedly mounted on one end via a flat key. The output shaft of the geared motor is located inside the protective cover and has a second gear fixedly mounted on it via a flat key. The second gear meshes with the first gear.
3. The cutting and winding device for life jacket production according to claim 1, characterized in that, The bottom ends of the structural frame are fitted with sliding sleeves, which are sleeved on the outside of the horizontal column. The top ends of the fixing bolts are connected to the fixing bolts through threaded grooves. The top of the horizontal column is provided with corresponding locking holes at equal intervals.
4. The cutting and winding device for life jacket production according to claim 1, characterized in that, The bottom output shaft of the servo motor is fixedly connected to the top of the lead screw via a connecting sleeve. The structural frame is located inside the lead screw and is fixed with a vertical rod by bolts. The vertical rod passes through the internal threaded slider.
5. The cutting and winding device for life jacket production according to claim 1, characterized in that, The bottom of the protective shell has an arc groove, and the rotating shaft of the cutting blade located on the outside of the protective shell is fixedly fitted with a second pulley by a flat key.
6. The cutting and winding device for life jacket production according to claim 1, characterized in that, A pulley is fixedly mounted on one side of the output shaft of the drive motor via a flat key, and a belt is mounted on the outside of the pulley and the second pulley.