Chicken claw deboning device

Abstract

The utility model relates to food processing technical field, concretely discloses a kind of chicken feet bone removal device, including bone removal box, rotary motor is equipped in bone removal box, rotary motor's output shaft is fixedly equipped with carousel, the circumferential of carousel is uniformly arranged with multiple fixtures, positioning slot is opened in fixture, bone removal box is sequentially arranged with chicken feet opening mechanism, chicken feet bone removal mechanism and bone removal chicken feet clamping mechanism along the circumferential of carousel;Wherein, chicken feet opening mechanism includes three groups of main toe opening components and a group of big toe opening components, chicken feet bone removal mechanism includes big toe stripping component, three main toe stripping components and leg bone stripping component, along the circumferential of carousel is uniformly and continuously arranged, and is correspondingly equipped with pressing mechanism above fixture;Bone removal chicken feet clamping mechanism is correspondingly arranged above fixture.The utility model improves production efficiency, realizes the continuous, assembly line type automatic processing of chicken feet bone removal, reduces equipment injury risk.

Description

Technical Field

[0001] This utility model belongs to the field of food processing technology, specifically relating to a deboning device for chicken feet. Background Technology

[0002] Chicken feet, also known as phoenix feet, are popular among consumers due to their high collagen content, nutritional value, and unique texture. The market demand for related processed products is increasing year by year. In the processing of chicken feet, the deboning step has a decisive impact on product quality, processing efficiency, and the final commercial value, making it a crucial step in the entire processing flow.

[0003] Currently, the common methods for deboning chicken feet mainly include the following two categories: Firstly, manual deboning, which usually involves workers using knives or scissors to remove the bones from the chicken feet one by one. While this method can ensure the integrity of the chicken meat to a certain extent, it has problems such as high labor intensity and low processing efficiency. At the same time, it is easily affected by differences in human operation, resulting in unstable quality of finished products, and is not suitable for large-scale and continuous production.

[0004] Secondly, there is the semi-automated deboning method using manual labor and machinery. This method improves processing efficiency by using some mechanical devices in addition to manual operation, which can reduce the workload of workers to some extent. However, this method still requires a large amount of manual intervention and poses a risk of close contact between the moving parts of the machinery and the workers, which can easily lead to safety hazards.

[0005] Therefore, we propose a chicken claw deboning device to solve the above-mentioned technical problems. Utility Model Content

[0006] In order to solve the technical problems existing in the prior art, this utility model proposes a chicken claw deboning device.

[0007] The technical solution adopted in this utility model is as follows: A chicken claw deboning device includes a deboning box, a rotary motor is provided inside the deboning box, a turntable is fixedly sleeved on the output shaft of the rotary motor, a plurality of fixtures are evenly arranged around the turntable, and the fixtures are provided with positioning grooves that match the shape of the chicken claws. A chicken claw opening mechanism, a chicken claw deboning mechanism and a deboned chicken claw clamping mechanism are arranged sequentially along the circumference of the turntable inside the deboning box. The chicken claw opening mechanism includes three sets of main toe opening components and one set of big toe opening components, which are evenly and continuously arranged along the circumference of the turntable. The chicken claw deboning mechanism includes a big toe peeling component, a three main toe peeling component, and a leg bone peeling component, which are evenly and continuously arranged along the circumference of the turntable. The main toe opening assembly, big toe opening assembly, big toe stripping assembly, three main toe stripping assembly and leg bone stripping assembly are all equipped with a pressing mechanism above the fixture. The deboned chicken claw gripping mechanism is correspondingly positioned above the fixture; The deboning box is equipped with bone collection grooves below the three main toe peeling assembly and the leg bone peeling assembly, and a deboned chicken claw collection groove is provided below the deboned chicken claw clamping mechanism.

[0008] In a further technical solution, the positioning groove includes a leg bone groove and five toe grooves that are dispersed and symmetrically connected to one end of the leg bone groove. The three middle toe grooves are all inclined downward toward one end of the leg bone groove, and the inner edges of the leg bone groove and the toe grooves are provided with serrations.

[0009] In a further technical solution, the main toe opening assembly includes a first cylinder, an electric slide rail, a main toe opening knife holder, and a main toe opening knife. The first cylinder is correspondingly disposed below the fixture, and the electric slide rail is installed at the output end of the first cylinder and is arranged inclined upward toward the chicken claw toe tip. Among them, the electric slide rails of the three sets of main toe opening components are respectively set below the corresponding toe grooves of the three middle main toes and are parallel to the axial direction of the corresponding toe grooves. The stroke of the electric slide rail of the middle main toe opening component is from the end of the leg bone groove to the end of the middle toe groove. The main toe opening cutter holder is connected to the slider of the electric slide rail, and the main toe opening cutter is elastically connected to the main toe opening cutter holder.

[0010] In a further technical solution, the big toe opening assembly includes a second cylinder, a second double-slider linear guide, a big toe opening tool holder, and a big toe opening tool. The second cylinder is correspondingly disposed below the fixture. The second double-slider linear guide is installed at the output end of the second cylinder. The second double-slider linear guide is disposed below the corresponding toe groove of the big toe and is parallel to the axial direction of the corresponding toe groove. The two sliders on the second double-slider linear guide are symmetrically disposed and each is provided with a big toe opening tool holder. The big toe opening tool is elastically connected to the big toe opening tool holder.

[0011] In a further technical solution, the pressing mechanism includes a bracket and a thin cylinder mounted on the bracket. The output end of the thin cylinder is arranged facing downward and connected to a pressing plate. Slide rods are vertically connected to all four sides of the top surface of the pressing plate. The other end of the slide rods is movably mounted on the bracket. The bottom surface of the pressing plate is provided with a pressing mold that matches the positioning groove.

[0012] In a further technical solution, the big toe peeling assembly includes a third cylinder, a third double-slider linear guide, a big toe peeling knife holder, and a big toe peeling knife. The third cylinder is correspondingly disposed below the fixture. The third double-slider linear guide is installed at the output end of the third cylinder. The third double-slider linear guide is disposed below the corresponding toe groove of the big toe and is parallel to the axial direction of the corresponding toe groove. The two sliders on the third double-slider linear guide are symmetrically arranged, and each is provided with a big toe peeling knife holder. The big toe peeling knife is connected to the big toe peeling knife holder.

[0013] In a further technical solution, the three-major toe stripping assembly includes a first support base, a major toe stripping slide rail, a first motor support, and a first servo motor. The first support base is disposed inside the bone removal box. The major toe stripping slide rail is mounted on the first support base and is arranged inclined upwards from the leg bone groove toward the middle toe groove. The first motor support is mounted on the slider of the major toe stripping slide rail. A first skeleton roller is rotatably mounted on the first motor support. The first skeleton roller abuts against the bottom surface of the three middle toe grooves. The first servo motor is mounted on the first motor support. The first servo motor and the first skeleton roller are driven by a belt.

[0014] In a further technical solution, the leg bone stripping assembly includes a second support base, a leg bone stripping cylinder, and a leg bone stripping cutter. The second support base is disposed inside the bone stripping box. The leg bone stripping cylinder is horizontally installed on the top surface of the second support base. The leg bone stripping cutter is installed at the output end of the leg bone stripping cylinder, and the leg bone stripping cutter abuts against the bottom surface of the leg bone groove.

[0015] In a further technical solution, the deboned chicken feet clamping mechanism includes a lifting cylinder, a support rod, a sliding cylinder, and a mechanical clamp. The lifting cylinder is correspondingly disposed below the fixture, and the output end of the lifting cylinder is provided with an upward push mold that matches the positioning groove. The support rod is disposed inside the deboning box. The sliding cylinder is mounted on the support rod and arranged parallel to the axial line connecting the lifting cylinder and the deboned chicken feet collecting groove. The mechanical clamp is mounted on the slider of the sliding cylinder.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. This utility model, through the cooperation of a turntable, a chicken claw opening mechanism, a chicken claw deboning mechanism, and a deboned chicken claw clamping mechanism, allows workers to continuously put the chicken claws to be deboned into the empty fixture throughout the entire process. With the continuous rotation of the turntable, the deboning of chicken claws can be achieved in a continuous, assembly-line automated process.

[0017] 2. This utility model adopts multi-station parallel operation to realize continuous and assembly line processing of chicken feet deboning. The overall processing is stable and efficient, and the product quality is consistent. It not only improves production efficiency, but also effectively reduces labor intensity and the risk of injury from mechanical moving parts. It is especially suitable for large-scale continuous production.

[0018] 3. The positioning groove of the fixture of this utility model is designed according to the structural characteristics of chicken feet, including leg bone groove and five toe grooves, which is one more toe groove than the chicken feet themselves, so that the fixture can be compatible with left and right chicken feet, avoid manual differentiation, and improve loading efficiency. Attached Figure Description

[0019] This utility model will be described by way of example and with reference to the accompanying drawings, wherein: Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of the fixture of this utility model; Figure 3 This is a schematic diagram of the internal structure of the bone removal box of this utility model; Figure 4 This is a structural schematic diagram of the main toe opening component corresponding to the left toe in this utility model; Figure 5 This is a structural schematic diagram of the main toe opening component corresponding to the right toe in this utility model; Figure 6 This is a structural schematic diagram of one embodiment of the main toe opening component corresponding to the middle toe and leg bone of this utility model; Figure 7 This is a schematic diagram of the structure of the big toe opening component of this utility model; Figure 8 This is a schematic diagram of the structure of the big toe peeling component of this utility model; Figure 9 This is a schematic diagram of the structure of the three main toe peeling component of this utility model; Figure 10 This is a schematic diagram of the structure of the leg bone stripping component of this utility model; Figure 11 This is a schematic diagram of the structure of the deboned chicken claw gripping mechanism of this utility model.

[0020] Reference numerals: 1-Deboning box, 2-Rotary motor, 3-Turntable, 4-Jig, 5-Positioning groove, 501-Leg bone groove, 502-Toe groove, 6-Serge, 7-Bone collection groove, 8-Deboned chicken claw collection groove, 9-Main toe opening assembly, 901-First cylinder, 902-Electric slide rail, 903-Main toe opening knife holder, 904-Main toe opening knife, 10-Big toe opening assembly, 1001-Second cylinder, 1002-Second double slider linear guide rail, 1003-Big toe opening knife holder, 1004-Big toe opening knife, 11-Bracket, 12-Thin cylinder, 13-Lower pressure plate, 14-Slide rod, 15-Lower pressure mold 16-Big toe peeling assembly, 1601-Third cylinder, 1602-Third double slider linear guide rail, 1603-Big toe peeling knife holder, 1604-Big toe peeling knife, 17-Three main toe peeling assembly, 1701-First support seat, 1702-Main toe peeling slide rail, 1703-First motor support, 1704-First servo motor, 1705-First skeleton reel, 18-Leg bone peeling assembly, 1801-Second support seat, 1802-Leg bone peeling cylinder, 1803-Leg bone peeling knife, 19-Lifting cylinder, 20-Support rod, 21-Slide table cylinder, 22-Mechanical clamp, 23-Upward push mold. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: See Figures 1-11 This utility model provides a chicken claw deboning device, including a deboning box 1. A rotary motor 2 is provided inside the deboning box 1. A turntable 3 is fixedly sleeved on the output shaft of the rotary motor 2. A plurality of fixtures 4 are evenly arranged around the turntable 3. The fixtures 4 are provided with positioning grooves 5 that match the shape of the chicken claw. A chicken claw opening mechanism, a chicken claw deboning mechanism and a deboned chicken claw clamping mechanism are arranged sequentially along the circumference of the turntable 3 inside the deboning box 1. The chicken claw opening mechanism includes three sets of main toe opening components 9 and one set of big toe opening components 10, which are evenly and continuously arranged along the circumference of the turntable 3 to realize the opening operations of the left toe, right toe, middle toe and leg bone, and big toe of the chicken claw respectively. The chicken claw deboning mechanism includes a big toe peeling component 16, a three main toe peeling component 17, and a leg bone peeling component 18, which are evenly and continuously arranged along the circumference of the turntable 3 to realize the big toe peeling, three main toe peeling, and leg bone peeling operations of the chicken claw respectively. The main toe opening assembly 9, the big toe opening assembly 10, the big toe stripping assembly 16, the three main toes stripping assembly 17, and the leg bone stripping assembly 18 are all provided with a pressing mechanism above the fixture 4. The deboned chicken feet gripping mechanism is correspondingly arranged above the fixture 4, and is used to grip the deboned chicken feet out of the positioning groove 5; The deboning box 1 is provided with bone collection grooves 7 below the three main toe peeling assembly 17 and the leg bone peeling assembly 18, and with deboned chicken claw collection grooves 8 below the deboned chicken claw clamping mechanism.

[0023] This chicken claw deboning device uses a deboning box 1 as the main body and a fixture 4 as the carrying unit for the chicken claws. The fixture 4 is evenly arranged along the circumference of a turntable 3. A rotary motor 2 drives the turntable 3 to rotate, causing the fixture 4 to move continuously, passing through three stations in sequence: opening, deboning, and collection. This completes the opening, deboning, and collection processes for the chicken claws in the positioning slots 5 of the fixture 4, achieving chicken claw deboning. Specifically, first, the worker loads the chicken claws into the positioning slots 5 of the fixture 4. As the turntable 3 starts, the fixture 4 is moved to the opening station. At this station, three sets of main toe opening components 9 and one set of big toe opening components 10 are evenly and continuously arranged along the circumference of the turntable 3. The corresponding pressing mechanisms above these components press the chicken claws firmly, preventing them from moving or deforming during operation, thus ensuring operational stability and the accuracy of subsequent opening. Next, the three sets of main toe opening components 9 and big toe opening components 10 are activated in sequence to open the left toe, right toe, middle toe and leg bone, and big toe of the chicken foot, respectively, exposing the internal bone and creating conditions for the subsequent deboning process. After the opening is completed, the fixture 4 follows the turntable 3 into the deboning station. At this station, the big toe peeling component 16, the three main toe peeling component 17, and the leg bone peeling component 18 are evenly and continuously arranged along the circumference of the turntable 3. The chicken foot is pressed down by the corresponding pressing mechanism above them. Then, the big toe peeling component 16, the three main toe peeling component 17, and the leg bone peeling component 18 are activated in sequence to peel the big toe, the three main toes, and the leg bone of the chicken foot, respectively, to separate the bone from the chicken meat tissue. The peeled bone falls into the bone collection tank 7 and is automatically discharged, while the complete deboned chicken foot is left in the positioning groove 5 of the fixture 4. After deboning, the fixture 4 moves to the collection station, where the deboned chicken feet are gripped from the positioning slot 5 by the deboned chicken feet clamping mechanism and fed into the deboned chicken feet collection slot 8, completing the collection of the deboned chicken feet. This concludes a complete chicken feet deboning process. Compared to traditional manual deboning or semi-automatic deboning methods using manual assistance and machinery, this chicken feet deboning device, through the cooperation of the turntable 3, chicken feet opening mechanism, chicken feet deboning mechanism, and deboned chicken feet clamping mechanism, allows workers to continuously place the chicken feet to be deboned into the empty fixture 4. Following the continuous rotation of the turntable 3, continuous, assembly-line automated processing of chicken feet deboning is achieved. Furthermore, the use of multiple parallel workstations ensures a stable and efficient overall processing, resulting in consistent product quality. This not only improves production efficiency but also effectively reduces labor intensity and the risk of injury from moving mechanical parts, making it particularly suitable for large-scale continuous production. It is worth mentioning that the chicken claw opening mechanism is divided into three main toe opening components 9 and one big toe opening component 10, and the chicken claw deboning mechanism is divided into a big toe peeling component 16, a three main toe peeling component 17 and a leg bone peeling component 18. By splitting and operating independently, the congestion of single-area equipment and the cross-operation space are avoided, thereby ensuring the processing effect and reducing the difficulty of equipment maintenance.

[0024] In one specific implementation, see Figure 2 The positioning groove 5 includes a leg bone groove 501 and five toe grooves 502 that are dispersed and symmetrically connected to one end of the leg bone groove 501. The three middle toe grooves 502 are all inclined downward toward one end of the leg bone groove 501. The inner edges of the leg bone groove 501 and the toe grooves 502 are provided with serrations 6.

[0025] The positioning groove 5 of the fixture 4 is designed according to the structural characteristics of chicken feet, including a leg bone groove 501 and five toe grooves 502. This design has one more toe groove 502 than the chicken foot itself, allowing the fixture 4 to accommodate both left and right chicken feet, avoiding manual differentiation and improving loading efficiency. The three middle toe grooves 502 are all angled downwards towards one end of the leg bone groove 501, which facilitates smooth separation of the bone after opening. Simultaneously, the inner edges of both the leg bone groove 501 and the toe grooves 502 are provided with serrated edges 6, which on the one hand prevent chicken meat tissue from falling out, and on the other hand leave gaps for the bone, allowing the bone to fall off smoothly during the peeling process, thus effectively ensuring the integrity of the finished product and thorough deboning.

[0026] In one specific implementation, see Figures 4-6 The main toe opening assembly 9 includes a first cylinder 901, an electric slide rail 902, a main toe opening knife holder 903, and a main toe opening knife 904. The first cylinder 901 is correspondingly disposed below the fixture 4. The electric slide rail 902 is installed at the output end of the first cylinder 901 and is arranged inclined upward toward the chicken claw toe tip. Among them, the electric slide rails 902 of the three sets of main toe opening components 9 are respectively set below the corresponding toe grooves 502 of the three middle main toes and are parallel to the axial direction of the corresponding toe grooves 502. The stroke of the electric slide rail 902 of the middle main toe opening component 9 is from the end of the leg bone groove 501 to the end of the middle toe groove 502. The main toe opening cutter holder 903 is connected to the slider of the electric slide rail 902, and the main toe opening cutter 904 is elastically connected to the main toe opening cutter holder 903.

[0027] Specifically, the main toe opening assembly 9 consists of a first cylinder 901, an electric slide rail 902, a main toe opening cutter holder 903, and a main toe opening cutter 904. The electric slide rails 902 of the three main toe opening assemblies 9 correspond to the toe grooves 502 of the three middle main toes, and are evenly and continuously arranged along the circumference of the turntable 3 in the order of left, right, and center, and are installed at an angle upward towards the toe tip of the chicken claw to match the downward slope design of the three middle toe grooves 502 towards the leg bone groove 501. During the opening operation, firstly, the first cylinder 901 is activated, raising the electric slide rail 902 and the main toe opening cutter holder 903 and main toe opening cutter 904 on it to the bottom of the fixture 4, so that the main toe opening cutter 904 is attached to the skin of the chicken claw's main toe. Subsequently, the electric slide rail 902 drives the slider to slide along a preset trajectory, and the main toe opening knife holder 903 and the main toe opening knife 904 move accordingly, gradually increasing in height with the slope, always maintaining close contact with the chicken claw skin for opening operations, ensuring the accuracy of the opening. At the same time, the main toe opening knife 904 is elastically connected to the main toe opening knife holder 903, providing appropriate cushioning during the process of cutting the chicken claw skin, avoiding damage to the bone, reducing blade wear, and extending the service life of the main toe opening knife 904. It is worth mentioning that the positioning groove 5 is composed of a leg bone groove 501 and five toe grooves 502 dispersed and symmetrically connected to one end of the leg bone groove 501, with the leg bone groove 501 and the middle toe groove 502 located on the same axis. To address this structural feature, the main toe opening assembly 9, parallel to the toe groove 502 corresponding to the middle main toe, employs a larger-stroke electric slide rail 902. This allows the main toe opening cutter 904 to have a greater range of motion, enabling it to cover the chicken claw leg bone and the lower epidermis of the middle main toe, achieving effective opening and creating conditions for bone removal. Furthermore, see [reference needed]. Figure 6 The main toe opening component 9, corresponding to the middle main toe, can also use a double-headed cutter on the main toe opening cutter holder 903 to achieve simultaneous opening of the chicken claw leg bone and the middle main toe, further improving the opening efficiency.

[0028] In one specific implementation, see Figure 7 The big toe opening assembly 10 includes a second cylinder 1001, a second double-slider linear guide 1002, a big toe opening cutter holder 1003, and a big toe opening cutter 1004. The second cylinder 1001 is correspondingly disposed below the fixture 4. The second double-slider linear guide 1002 is installed at the output end of the second cylinder 1001. The second double-slider linear guide 1002 is disposed below the corresponding big toe groove 502 and is parallel to the axial direction of the corresponding big toe groove 502. The two sliders on the second double-slider linear guide 1002 are symmetrically disposed and each is provided with a big toe opening cutter holder 1003. The big toe opening cutter 1004 is elastically connected to the big toe opening cutter holder 1003.

[0029] Specifically, the big toe opening assembly 10 consists of a second cylinder 1001, a second double-slider linear guide 1002, a big toe opening cutter holder 1003, and a big toe opening cutter 1004. The second double-slider linear guide 1002 is set parallel to the toe groove 502 corresponding to the big toe, and the two sliders on it run synchronously. The big toe opening cutter holder 1003 is installed on both sliders, and the big toe opening cutter 1004 is installed on the big toe opening cutter holder 1003. During the opening operation, the second cylinder 1001 drives the second double slider linear guide 1002 and its big toe opening tool holder 1003 and big toe opening tool 1004 to rise below the fixture 4. Since both sliders are equipped with big toe opening tool holders 1003 with big toe opening tools 1004, regardless of whether the big toe of the chicken claw is located in the toe groove 502 on the left or right side, one of the big toe opening tools 1004 is attached to the skin of the chicken claw's big toe. As the slider slides, it performs the opening operation on the chicken claw along the direction of the toe groove 502, thereby avoiding the need to distinguish between the left and right chicken claws and effectively improving the overall processing efficiency.

[0030] In one specific implementation, see Figures 4-10 The pressing mechanism includes a bracket 11 and a thin cylinder 12 mounted on the bracket 11. The output end of the thin cylinder 12 is arranged facing downward and connected to a pressing plate 13. Slide rods 14 are vertically connected to all four sides of the top surface of the pressing plate 13. The other end of the slide rods 14 is movably mounted on the bracket 11. The bottom surface of the pressing plate 13 is provided with a pressing mold 15 that matches the positioning groove 5.

[0031] The pressing mechanism uses a thin cylinder 12 to drive the pressing plate 13 to move downward. Under the guidance of the slide rod 14, the pressing plate 13 can maintain a stable and vertical linear movement, effectively avoiding deviation or tilting. This ensures that the pressing mold 15 can stably and accurately press the chicken claw in the fixture 4, improving the processing quality of opening and deboning, and providing a guarantee for achieving efficient and stable continuous production.

[0032] In one specific implementation, see Figure 8 The big toe peeling assembly 16 includes a third cylinder 1601, a third double-slider linear guide 1602, a big toe peeling knife holder 1603, and a big toe peeling knife 1604. The third cylinder 1601 is correspondingly disposed below the fixture 4. The third double-slider linear guide 1602 is installed at the output end of the third cylinder 1601. The third double-slider linear guide 1602 is disposed below the big toe groove 502 and is parallel to the axial direction of the corresponding toe groove 502. The two sliders on the third double-slider linear guide 1602 are symmetrically arranged and each is provided with a big toe peeling knife holder 1603. The big toe peeling knife 1604 is connected to the big toe peeling knife holder 1603.

[0033] Specifically, the big toe peeling assembly 16 consists of a third cylinder 1601, a third double-slider linear guide rail 1602, a big toe peeling knife holder 1603, and a big toe peeling knife 1604. The third double-slider linear guide rail 1602 is set parallel to the toe groove 502 corresponding to the big toe, and the two sliders on it run synchronously. The big toe peeling knife holder 1603 is installed on both sliders, and the big toe peeling knife 1604 is installed on the big toe peeling knife holder 1603. During the peeling operation, the third cylinder 1601 drives the third double slider linear guide 1602 and its big toe peeling tool holder 1603 and big toe peeling tool 1604 to rise below the fixture 4. Since both sliders are equipped with big toe peeling tool holders 1603 with big toe peeling tools 1604, regardless of whether the big toe of the chicken claw is located in the toe groove 502 on the left or right side, one of the big toe peeling tools 1604 is attached to the end of the big toe bone of the chicken claw. As the slider slides, the chicken claw is peeled along the direction of the toe groove 502, thereby avoiding the need to distinguish between the left and right chicken claws and effectively improving the overall processing efficiency.

[0034] In one specific implementation, see Figure 9 The three-major toe stripping assembly 17 includes a first support base 1701, a major toe stripping slide rail 1702, a first motor support 1703, and a first servo motor 1704. The first support base 1701 is disposed inside the bone stripping box 1. The major toe stripping slide rail 1702 is mounted on the first support base 1701 and is arranged inclined upward from the leg bone groove 501 toward the middle toe groove 502. The first motor support 1703 is mounted on the slider of the major toe stripping slide rail 1702. A first skeleton roller 1705 is rotatably mounted on the first motor support 1703. The first skeleton roller 1705 abuts against the bottom surface of the three middle toe grooves 502. The first servo motor 1704 is mounted on the first motor support 1703. The first servo motor 1704 and the first skeleton roller 1705 are driven by a belt.

[0035] Specifically, the three-major toe peeling assembly 17 consists of a first support base 1701, a major toe peeling slide rail 1702, a first motor support 1703, and a first servo motor 1704. By mounting the major toe peeling slide rail 1702 on the first support base 1701 and arranging it obliquely upward along the leg bone groove 501 toward the middle toe groove 502, the first motor support 1703 on the slider can be raised during the sliding process, so that the first skeleton roller 1705 on it can fit against the bottom surface of the three middle toe grooves 502. In this way, during the deboning process, the first servo motor 1704 drives the first skeleton roller 1705 to rotate through the belt. The first skeleton roller 1705 transmits the rotational force to the three major toe bones of the chicken claw that are in contact with it, so that the three major toe bones rotate downward, realizing the separation of the chicken claw epidermis from the three major toe bones.

[0036] In one specific implementation, see Figure 10 The leg bone stripping assembly 18 includes a second support base 1801, a leg bone stripping cylinder 1802, and a leg bone stripping cutter 1803. The second support base 1801 is disposed inside the bone stripping box 1. The leg bone stripping cylinder 1802 is horizontally mounted on the top surface of the second support base 1801. The leg bone stripping cutter 1803 is mounted on the output end of the leg bone stripping cylinder 1802, and the leg bone stripping cutter 1803 abuts against the bottom surface of the leg bone groove 501.

[0037] Specifically, the leg bone separation assembly 18 consists of a second support base 1801, a leg bone separation cylinder 1802, and a leg bone separation cutter 1803. The leg bone separation cylinder 1802 is horizontally mounted on the top surface of the second support base 1801, and the leg bone separation cutter 1803 at its output end is attached to the bottom surface of the leg bone groove 501. During operation, the leg bone separation cylinder 1802 drives the leg bone separation cutter 1803 to rotate the leg bone along a predetermined trajectory, thereby achieving the separation of the chicken claw skin from the leg bone.

[0038] In one specific implementation, see Figure 3 and Figure 11 The deboned chicken feet clamping mechanism includes a lifting cylinder 19, a support rod 20, a sliding cylinder 21, and a mechanical clamp 22. The lifting cylinder 19 is correspondingly arranged below the fixture 4. The output end of the lifting cylinder 19 is provided with an upward push mold 23 that matches the positioning groove 5. The support rod 20 is arranged inside the deboning box 1. The sliding cylinder 21 is installed on the support rod 20 and is arranged parallel to the axial line connecting the lifting cylinder 19 and the deboned chicken feet collection groove 8. The mechanical clamp 22 is installed on the slider of the sliding cylinder 21.

[0039] The deboned chicken feet gripping mechanism consists of a lifting cylinder 19, a support rod 20, a sliding cylinder 21, and a mechanical clamp 22. During operation, the lifting cylinder 19 drives the upward pushing mold 23 at its output end to push the deboned chicken feet out of the positioning groove 5 of the fixture 4. The mechanical clamp 22 then grips the deboned chicken feet. Next, the mechanical clamp 22 moves with the slider of the sliding cylinder 21 to the top of the deboned chicken feet collection groove 8 and accurately sends the deboned chicken feet into the deboned chicken feet collection groove 8 to complete the collection.

[0040] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A chicken claw deboning device, characterized in that, The device includes a deboning box (1), a rotary motor (2) is provided inside the deboning box (1), a turntable (3) is fixedly sleeved on the output shaft of the rotary motor (2), a plurality of fixtures (4) are evenly arranged around the turntable (3), and a positioning groove (5) matching the shape of the chicken feet is opened on the fixture (4). A chicken feet opening mechanism, a chicken feet deboning mechanism and a deboned chicken feet clamping mechanism are arranged sequentially along the circumference of the turntable (3) inside the deboning box (1). The chicken claw opening mechanism includes three sets of main toe opening components (9) and one set of big toe opening components (10), which are evenly and continuously arranged along the circumference of the turntable (3). The chicken claw deboning mechanism includes a big toe peeling component (16), a three main toe peeling component (17) and a leg bone peeling component (18), which are evenly and continuously arranged along the circumference of the turntable (3). The main toe opening assembly (9), the big toe opening assembly (10), the big toe stripping assembly (16), the three main toe stripping assembly (17) and the leg bone stripping assembly (18) are all provided with a pressing mechanism above the jig (4); The deboned chicken claw gripping mechanism is correspondingly positioned above the fixture (4); The deboning box (1) is provided with bone collection grooves (7) below the three main toe peeling assembly (17) and the leg bone peeling assembly (18), and with deboned chicken claw collection grooves (8) below the deboned chicken claw clamping mechanism.

2. The chicken claw deboning device according to claim 1, characterized in that, The positioning groove (5) includes a leg bone groove (501) and five toe grooves (502) that are dispersed and symmetrically connected to one end of the leg bone groove (501). The three middle toe grooves (502) are all inclined downward toward one end of the leg bone groove (501). The inner edges of the leg bone groove (501) and the toe grooves (502) are provided with serrations (6).

3. The chicken foot deboning device according to claim 1, characterized in that, The main toe opening assembly (9) includes a first cylinder (901), an electric slide rail (902), a main toe opening knife holder (903), and a main toe opening knife (904). The first cylinder (901) is correspondingly arranged below the fixture (4). The electric slide rail (902) is installed at the output end of the first cylinder (901) and is arranged inclined upward towards the chicken claw toe tip. Among them, the electric slide rails (902) of the three sets of main toe opening components (9) are respectively set below the corresponding toe grooves (502) of the three middle main toes and are parallel to the axial direction of the corresponding toe grooves (502). The stroke of the electric slide rail (902) of the middle main toe opening component (9) is from the end of the leg bone groove (501) to the end of the middle toe groove (502). The main toe opening cutter holder (903) is connected to the slider of the electric slide rail (902), and the main toe opening cutter (904) is elastically connected to the main toe opening cutter holder (903).

4. The chicken foot deboning device according to claim 2, characterized in that, The big toe opening assembly (10) includes a second cylinder (1001), a second double-slider linear guide (1002), a big toe opening cutter holder (1003), and a big toe opening cutter (1004). The second cylinder (1001) is correspondingly disposed below the fixture (4). The second double-slider linear guide (1002) is installed at the output end of the second cylinder (1001). The second double-slider linear guide (1002) is disposed below the corresponding big toe groove (502) and is parallel to the axial direction of the corresponding big toe groove (502). The two sliders on the second double-slider linear guide (1002) are symmetrically disposed and each is provided with a big toe opening cutter holder (1003). The big toe opening cutter (1004) is elastically connected to the big toe opening cutter holder (1003).

5. The chicken claw deboning device according to claim 1, characterized in that, The pressing mechanism includes a bracket (11) and a thin cylinder (12) mounted on the bracket (11). The output end of the thin cylinder (12) is arranged facing downward and connected to a pressing plate (13). Slide rods (14) are vertically connected around the top surface of the pressing plate (13). The other end of the slide rods (14) is movably mounted on the bracket (11). The bottom surface of the pressing plate (13) is provided with a pressing mold (15) that matches the positioning groove (5).

6. A chicken foot deboning device according to claim 2, characterized in that, The big toe peeling assembly (16) includes a third cylinder (1601), a third double-slider linear guide (1602), a big toe peeling knife holder (1603), and a big toe peeling knife (1604). The third cylinder (1601) is correspondingly arranged below the fixture (4). The third double-slider linear guide (1602) is installed at the output end of the third cylinder (1601). The third double-slider linear guide (1602) is arranged below the corresponding big toe groove (502) and is parallel to the axial direction of the corresponding big toe groove (502). The two sliders on the third double-slider linear guide (1602) are symmetrically arranged and each is provided with a big toe peeling knife holder (1603). The big toe peeling knife (1604) is connected to the big toe peeling knife holder (1603).

7. The chicken claw deboning device according to claim 1, characterized in that, The three-major toe stripping assembly (17) includes a first support base (1701), a major toe stripping slide rail (1702), a first motor support (1703), and a first servo motor (1704). The first support base (1701) is disposed inside the bone stripping box (1). The major toe stripping slide rail (1702) is mounted on the first support base (1701) and is arranged inclined upward from the leg bone groove (501) toward the middle toe groove (502). The first motor support (1703) is mounted on the slider of the major toe stripping slide rail (1702). A first skeleton roller (1705) is rotatably provided on the first motor support (1703). The first skeleton roller (1705) abuts against the bottom surface of the three middle toe grooves (502). The first servo motor (1704) is mounted on the first motor support (1703). The first servo motor (1704) and the first skeleton roller (1705) are driven by a belt.

8. A chicken foot deboning device according to claim 1, characterized in that, The leg bone stripping assembly (18) includes a second support base (1801), a leg bone stripping cylinder (1802), and a leg bone stripping cutter (1803). The second support base (1801) is disposed inside the bone stripping box (1). The leg bone stripping cylinder (1802) is horizontally installed on the top surface of the second support base (1801). The leg bone stripping cutter (1803) is installed at the output end of the leg bone stripping cylinder (1802), and the leg bone stripping cutter (1803) abuts against the bottom surface of the leg bone groove (501).

9. A chicken foot deboning device according to claim 1, characterized in that, The deboned chicken feet clamping mechanism includes a lifting cylinder (19), a support rod (20), a sliding cylinder (21), and a mechanical clamp (22). The lifting cylinder (19) is correspondingly arranged below the fixture (4). The output end of the lifting cylinder (19) is provided with an upward push mold (23) that matches the positioning groove (5). The support rod (20) is arranged inside the deboning box (1). The sliding cylinder (21) is installed on the support rod (20) and is arranged parallel to the axial line connecting the lifting cylinder (19) and the deboned chicken feet collection groove (8). The mechanical clamp (22) is installed on the slider of the sliding cylinder (21).

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