A continuous type stirring and spraying integrated machine for real stone paint

Abstract

The utility model belongs to the technical field of stirring and spraying equipment, and relates to a continuous type stirring and spraying all -in -one of real stone paint, including jar body, the bottom of jar body is provided with the supporting plate, the bottom of supporting plate is provided with the prop, the bottom of prop is provided with the dolly, the bottom of dolly is provided with the form wheel, the top of jar body is hinged with the feeding cover through the pivot, the top of jar body still is fixed with the vertical board, the lateral wall of vertical board is connected with the driving motor, and the driving motor sets up in the top center of jar body, and the output of driving motor is connected with the stirring shaft that extends into jar body, is provided with the stirring blade on the stirring shaft, is provided with the spraying pipe at the bottom of jar body, is provided with the spraying gun at the end of spraying pipe, is provided with the spraying pump at the first end of spraying pipe, and the lateral wall of jar body is provided with the storage assembly of placing spraying pipe. The utility model integrates stirring and spraying function, realizes the continuous operation of real stone paint, reduces material transfer link, saves time and labour, and is convenient to move and operate, improves construction efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of mixing and spraying equipment, specifically relating to a continuous mixing and spraying integrated machine for real stone paint. Background Technology

[0002] Stone-like paint is a coating that closely resembles the decorative effect of marble and granite. It is primarily made from natural stone powder of various colors and is used to create a stone-like effect on building exteriors; hence, it is also known as liquid stone. Stone-like paint consists of natural stone particles, emulsion, and various additives. The raw materials have high viscosity and significant differences in specific gravity, and are prone to sedimentation and stratification when stationary. Therefore, thorough and continuous stirring is required before application.

[0003] In the application of stone paint, a separate mixing and spraying process is commonly used. Workers first need to use an independent mixer to mix the stone paint in the mixing area. After the mixture is homogeneous, it is then transported manually or by transport to the spraying equipment for application. The mixing, transport, and addition of materials consume non-productive time, making continuous operation difficult. Furthermore, during transport and waiting, the stone paint is prone to settling and segregation due to mixing interruptions, resulting in inconsistent color and texture before and after spraying, affecting the decorative effect. Open containers also easily allow impurities to enter or cause waste.

[0004] In addition, separate power supplies and space are required for independent mixers and spraying equipment, which is particularly inconvenient in construction sites with limited space. The repetitive handling and material feeding work increases the physical burden on construction workers, and the construction environment is messy.

[0005] There is an urgent need for a device that can integrate efficient mixing and continuous spraying to improve construction quality, efficiency and automation. Therefore, a continuous mixing and spraying machine for real stone paint is proposed. Utility Model Content

[0006] The purpose of this utility model is to provide a continuous mixing and spraying machine for real stone paint, which has the advantages of compact structure, continuous mixing and spraying, convenient and efficient operation, and effectively solves the problems of low construction efficiency, material sedimentation and stratification affecting spraying quality, poor equipment coordination and large space occupation, and high manual labor intensity caused by the separation of mixing and spraying equipment in the prior art.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a continuous mixing and spraying integrated machine for real stone paint, including a tank body, a support plate at the bottom of the tank body, a support column at the bottom of the support plate, a base frame at the bottom of the support column, a fuma wheel at the bottom of the base frame, a filling cover hinged to the top of the tank body via a rotating shaft, a vertical plate fixed to the top of the tank body, a drive motor connected to the side wall of the vertical plate, the drive motor being located at the center of the top of the tank body, the output end of the drive motor being connected to a mixing shaft extending into the tank body, a mixing blade being provided on the mixing shaft, a spraying pipe being provided at the bottom of the tank body, a spray gun being provided at the end of the spraying pipe, a spraying pump being provided at the beginning of the spraying pipe, and a storage component for placing the spraying pipe being provided on the side wall of the tank body.

[0008] Preferably, the filling cover is provided with a handle.

[0009] Preferably, the spray pipe is equipped with a manual valve for opening and closing.

[0010] Preferably, the spray pump is fixed at the bottom of the tank, and the inlet of the spray pump is connected to the inside of the tank.

[0011] Preferably, the front end of the storage component has a slot for the spray tube to pass through, and the front end of the inner wall of the slot is provided with spring beads for clamping and fixing the spray tube.

[0012] Preferably, the device also includes a wall scraping assembly, which includes a mounting bracket fixed to the stirring shaft, a connecting rod on the mounting bracket, and a flexible scraper at the end of the connecting rod, the outer edge of which is in contact with the inner wall of the tank.

[0013] Preferably, the stirring blade is a multi-stage spiral blade.

[0014] Preferably, the bottom of the tank has a conical structure, and a drain valve is provided at the lowest point of the tank bottom.

[0015] Preferably, a return branch is also included, one end of which is connected to the spray pipe between the on / off manual valve and the spray pump, and the other end returns to the top of the tank. An adjustment manual valve is provided on the return branch.

[0016] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model integrates mixing and spraying functions, realizing continuous operation of real stone paint, reducing material transfer links, saving time and labor, and is convenient to move and operate, thus improving construction efficiency. This utility model has the advantages of compact structure, continuous mixing and spraying, convenient and efficient operation, and effectively solves the problems of low construction efficiency, material sedimentation and stratification affecting spraying quality, poor equipment coordination and large space occupation, and high manual labor intensity caused by the separation of mixing and spraying equipment in the prior art. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A three-dimensional structural diagram of a continuous mixing and spraying machine for real stone paint is provided for one embodiment; Figure 2 This is a perspective view of a continuous mixing and spraying machine for real stone paint provided in one embodiment; Figure 3 A partial structural diagram of a continuous mixing and spraying machine for real stone paint is provided as an embodiment. In the above figures, 1. Tank body, 2. Support column, 3. Base frame, 4. Fuma wheel, 5. Filling cover, 6. Handle, 7. Vertical plate, 8. Drive motor, 9. Stirring shaft, 10. Stirring blade, 11. Spraying pipe, 12. Spraying gun, 13. Hand valve, 14. Spraying pump, 15. Storage assembly, 16. Spring ball, 17. Conical structure, 18. Drain valve, 19. Mounting bracket, 20. Connecting rod, 21. Flexible scraper. Detailed Implementation

[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] Example 1, such as Figure 1-3 As shown, a continuous mixing and spraying machine for real stone paint includes a tank 1, which is used to hold and mix real stone paint raw materials. The tank 1 is preferably made of stainless steel. A support plate is provided at the bottom of the tank 1, a support column 2 is provided at the bottom of the support plate, and a base frame 3 is provided at the bottom of the support column 2. The support plate, support column 2 and base frame 3 support the tank 1. The bottom of the base frame 3 is provided with casters 4, which integrate casters and brake functions, so that the tank 1 can be flexibly moved on the construction site and can be stably fixed during operation, thus improving mobility.

[0022] A filling cover 5 is hinged to the top of the tank 1 via a pivot. The filling cover 5 is used for feeding and observation, and a sealing strip is provided on the edge of the filling cover 5. A vertical plate 7 is also fixed to the top of the tank 1. A drive motor 8 is connected to the side wall of the vertical plate 7. The drive motor 8 provides power to forcibly stir the stone paint inside the tank 1. The drive motor 8 is located at the center of the top of the tank 1 and is fixed above the center of the tank 1 via the vertical plate 7, ensuring structural stability. The output end of the drive motor 8 is connected to a stirring shaft 9 that extends into the tank 1. A stirring blade 10 is provided on the stirring shaft 9. The stirring blade 10 generates axial flow to achieve circulating mixing and effectively prevent the sedimentation and stratification of the heavy stone powder.

[0023] A spray pipe 11 is installed at the bottom of the tank 1, and a spray gun 12 is installed at the end of the spray pipe 11. The spray pipe 11 delivers the mixed stone paint to the spray gun 12 for application. A spray pump 14 is installed at the beginning of the spray pipe 11. The spray pump 14 is preferably a high-flow, high-pressure screw pump or plunger pump, which is specially designed for conveying high-viscosity, high-abrasion stone paint and is highly durable. A storage component 15 is provided on the side wall of the tank 1 to store the spray pipe 11 when not in use.

[0024] The specific design of the aforementioned key components will be discussed in detail below: The filling cover 5 is provided with a handle 6. The handle 6 is fixedly installed at the center of the outer surface of the filling cover 5. The handle 6 can be made of metal or engineering plastic and is designed with an ergonomic arc-shaped grip. The handle 6 makes opening and closing the filling cover 5 effortless and convenient, facilitating quick feeding or observation of the tank.

[0025] A manual valve 13 is provided on the spray pipe 11. The manual valve 13 is directly installed on the spray pipe 11, preferably within one meter behind the spray gun 12. The manual valve 13 is usually a ball valve, and the handle is easy to operate, allowing for rapid opening and closing at 90 degrees. The operator can directly and quickly control the paint flow at the spraying point.

[0026] The spray pump 14 is fixed to the bottom of the tank 1, and the inlet of the spray pump 14 is connected to the inside of the tank 1. The spray pump 14 is rigidly fixed to the bottom of the tank 1 by bolts, and the inlet of the spray pump 14 is directly connected to the tank 1 through a short pipe to maximize the suction of paint in the tank, reduce residue, and facilitate the suction of high-density sediments to prevent them from caking at the bottom of the tank.

[0027] The storage assembly 15 has a slot at its front end for the spray tube 11 to pass through. Spring beads 16, which clamp and fix the spray tube 11, are arranged opposite each other on the inner wall of the slot. The width of the slot at the front end of the storage assembly 15 is slightly larger than the outer diameter of the spray tube 11. The spring beads 16 are standard industrial parts, installed in pairs on the cylindrical walls on both sides of the slot. Under the action of the spring, part of the bead protrudes from the inner wall. When the spray tube 11 is pushed into the slot, the tube wall squeezes the spring beads 16, causing them to retract. The tube is fully inserted, and the spring beads 16 reset under the action of elasticity. The protruding part locks the spray tube 11, effectively fixing it and enabling quick storage and retrieval of the spray tube 11. Simultaneously, the bottom diameter of the spray gun 12 is wider than that of the spray tube 11, allowing the spray gun 12 to be placed on top of the storage assembly 15 for support, preventing the tube from slipping out and maintaining a clean work environment.

[0028] The system also includes a wall scraping assembly, which comprises a mounting bracket 19 fixed to the stirring shaft 9. A connecting rod 20 is mounted on the mounting bracket 19, and a flexible scraper 21 is attached to the end of the connecting rod 20. The outer edge of the flexible scraper 21 is in contact with the inner wall of the tank 1. The mounting bracket 19 is locked to the stirring shaft 9 by set screws or a flange. The connecting rod 20 extends radially along the mounting bracket 19, and the flexible scraper 21 at its end is made of polyurethane or wear-resistant rubber. The outer diameter of the flexible scraper 21 in its free state is slightly larger than the inner diameter of the tank 1, and after installation, it adheres tightly to the tank wall due to its own elasticity. The wall scraping assembly rotates synchronously with the stirring shaft 9, continuously scraping away the material adhering to the inner wall of the tank 1.

[0029] The stirring blade 10 is a multi-stage helical blade. Specifically, the stirring blade 10 can be designed with a broken helical ribbon blade in the lower part and a continuous helical blade in the middle and upper part. The broken design in the lower part helps to prevent the bottom material from being compacted; the continuous blade in the middle and upper part generates a strong axial flow, lifting the bottom material to the upper part to form a circulation.

[0030] The bottom of the tank 1 is a conical structure 17, and a drain valve 18 is installed at the lowest point of the bottom of the tank 1. The bottom of the tank 1 is a conical wedge-shaped structure, with a drain port welded to the lowest point. The drain valve 18 is directly installed on the conical structure 17. The conical structure 17 guides liquid and sediment to collect at the lowest point. The drain valve 18 is used to completely empty the tank of residual paint and cleaning wastewater after batch operation or before the equipment is idle for a long period of time.

[0031] It also includes a return branch, one end of which is connected to the spray pipe 11 between the on / off manual valve 13 and the spray pump 14, and the other end returns to the top of the tank 1. A regulating manual valve is provided on the return branch. The return branch is a bypass pipe connecting the main pipeline and the top of the tank 1. The regulating manual valve is a needle valve or a shut-off valve used to regulate the flow rate.

[0032] When the spraying operation is paused, close the opening and closing hand valve 13 and open the regulating hand valve appropriately. The paint will circulate between the spraying pump 14, the return branch and the tank 1 to avoid damage to the spraying pump 14 due to prolonged pressure buildup. Through continuous circulation, the paint in the tank is prevented from settling during the downtime. At the same time, as an auxiliary means, the main pressure during the spraying operation is fine-tuned.

[0033] The technologies, shapes, and structures not described in detail in this specification are prior art known to those skilled in the art.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A continuous stirring and spraying integrated machine for stone-like paint, comprising a tank body, a supporting plate is arranged at the bottom of the tank body, a supporting column is arranged at the bottom of the supporting plate, and a base frame is arranged at the bottom of the supporting column, characterized in that, The bottom of the base frame is equipped with a fuma wheel, and the top of the tank is hinged with a filling cover via a rotating shaft. A vertical plate is also fixed to the top of the tank. A drive motor is connected to the side wall of the vertical plate. The drive motor is located at the center of the top of the tank. The output end of the drive motor is connected to a stirring shaft that extends into the tank. A stirring blade is provided on the stirring shaft. A spray pipe is provided at the bottom of the tank. A spray gun is provided at the end of the spray pipe. A spray pump is provided at the beginning of the spray pipe. A storage component for placing the spray pipe is provided on the side wall of the tank. The front end of the storage component has a slot for the spray tube to pass through, and the front end of the inner wall of the slot is provided with spring beads to clamp and fix the spray tube. It also includes a wall scraping assembly, which includes a mounting frame fixed to the stirring shaft, a connecting rod on the mounting frame, a flexible scraper at the end of the connecting rod, and the outer edge of the flexible scraper fitting against the inner wall of the tank. It also includes a return branch, one end of which is connected to the spray pipe between the on / off manual valve and the spray pump, and the other end returns to the top of the tank. An adjustment manual valve is provided on the return branch.

2. The continuous type mixing and spraying integrated machine for mineral stone paint of claim 1, wherein, The filling cover is equipped with a handle.

3. The stone-like paint continuous stirring and spraying integrated machine according to claim 1, characterized in that, The spray pipe is equipped with a manual valve for opening and closing.

4. The stone-like paint continuous stirring and spraying integrated machine according to claim 1, characterized in that, The spraying pump is fixed to the bottom of the tank, and the inlet of the spraying pump is connected to the inside of the tank.

5. The stone-like paint continuous stirring and spraying integrated machine according to claim 1, characterized in that, The stirring blade is a multi-stage spiral blade.

6. The true stone paint continuous stirring and spraying integrated machine according to claim 1, characterized in that, The bottom of the tank has a conical structure, and a drain valve is installed at the lowest point of the tank bottom.

Images