Socket electrical connector to improve process efficiency
The socket electrical connector addresses inefficiencies in mass-production by integrating shielding plates with a material strip for simultaneous injection molding, improving productivity through batch manufacturing.
Patent Information
- Application Number
- CN201510677719.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2015-10-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2035-10-20
AI Technical Summary
Existing socket electrical connectors face inefficiencies in mass-production due to the sequential injection molding of insulating bodies onto individual metal sheets, hindering simultaneous processing of multiple components.
A socket electrical connector design that integrates multiple shielding plates with a material strip, allowing simultaneous injection molding of insulating bodies and terminal groups, facilitated by a connecting structure with strip cutting surfaces for batch production.
This design significantly reduces injection molding time by enabling simultaneous formation of multiple insulating bodies, enhancing productivity and efficiency in manufacturing.
Smart Images

Figure CN105261869B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a connector, in particular to a socket electrical connector for improving process efficiency. In the batch process of the socket electrical connector, a plurality of shielding plates are connected by a material strip and a plurality of terminal groups and a plurality of insulating bodies are simultaneously fixed to the corresponding shielding plates by injection molding, thereby improving productivity. Background Art
[0002] Electrical connectors are common electronic components on electronic devices, which can be connected to matching electrical connectors on other electronic devices to transmit signals and power between the two electronic devices. Existing electrical connectors include Universal Serial Bus (USB) 3.1 electrical connectors. The USB 3.1 protocol has added the Type C electrical connector specification, which not only provides an ultra-high-speed data transmission rate of 10Gbps, but is also thin and small in size and suitable for portable devices such as mobile phones. The plug interface is symmetrical and can be plugged in either direction, so it can be widely used in various electronic devices.
[0003] The aforementioned USB Type C socket electrical connector has an insulating body, two sets of conductive terminals and a metal shell. The insulating body is made of plastic and has a tongue protruding from it. In addition, a metal sheet is embedded in the insulating body by injection molding to serve as a reinforcement of the tongue. The two sets of conductive terminals are arranged on the tongue of the insulating body to transmit signals. The metal shell covers the insulating body and the two sets of conductive terminals.
[0004] However, when the injection molding process is implemented to fix the insulating body on the metal sheet, the insulating body is injected and fixed to each individual metal sheet. When the insulating body is mass-produced, a single device cannot inject and fix multiple insulating bodies to multiple metal sheets at the same time, but the metal sheets must be injection molded sequentially. Therefore, it is difficult to mass-produce the socket electrical connector efficiently. Summary of the invention
[0005] In view of the fact that the existing socket electrical connector cannot simultaneously perform injection molding of a large number of metal sheets and an insulating body, the inventor improves the insufficiency and defects thereof and further invents a socket electrical connector with improved process efficiency.
[0006] The main purpose of the present invention is to provide a socket electrical connector that improves process efficiency, wherein in the batch process of the socket electrical connector, a plurality of shielding plates are connected by a material strip and a plurality of terminal groups and a plurality of insulating bodies are simultaneously fixed to the corresponding shielding plates by injection molding, thereby improving productivity.
[0007] To achieve the above-mentioned purpose, the socket electrical connector for improving the process efficiency comprises: an insulating fixing seat, which has a base and a tongue, and the tongue protrudes from the front of the base; a first terminal group, which is arranged on the insulating fixing seat and includes a plurality of first terminals, and the front end of each of the first terminals forms a first electrical contact section arranged on the bottom surface of the tongue of the insulating fixing seat; a second terminal group, which is arranged on the insulating fixing seat and includes a plurality of second terminals, and the front end of each of the second terminals forms a second electrical contact section arranged on the top surface of the tongue of the insulating fixing seat, wherein the first terminal group and the second terminal group are point symmetrical to each other with the center point of the tongue as the symmetry center; a shielding plate, which is embedded in the insulating fixing seat and embedded in the tongue of the insulating fixing seat, and a connecting portion is formed on both sides of the shielding plate, and a material strip cutting surface is formed on each connecting portion, and the two material strip cutting surfaces are respectively exposed on both sides of the tongue; and a shielding shell, which has a plug-in space formed thereon to accommodate the insulating fixing seat, the first terminal group and the second terminal group.
[0008] By means of the above technical means, the shielding plate is integrally formed with a metal strip by a strip cutting surface during the manufacturing process. The strip may have a connecting plate and a plurality of connecting arms. The plurality of shielding plates are simultaneously connected through the plurality of connecting arms, and the strip may be fixed on a fixing device. In the batch production process of the socket electrical connector, the insulating fixing seat includes an inner insulating body and an outer insulating body. First, a plurality of first terminal groups are matched and positioned with the plurality of shielding plates. Then, an injection molding device is used to simultaneously perform a first injection molding process on the plurality of shielding plates and the plurality of first terminal groups to simultaneously form a plurality of inner insulating bodies. Then, a plurality of second terminal groups are matched and positioned with the inner insulating body. Then, a second injection molding process is performed to simultaneously form a plurality of second outer insulating bodies outside the corresponding inner insulating body and the second terminal group. Finally, a cutting tool is used to cut off the connection between the shielding plate and the strip. At this time, the strip cutting surface is formed on both sides of each shielding plate. By integrally forming and connecting a plurality of shielding plates on a single strip, the injection molding operations of a plurality of inner insulating bodies and an outer insulating body can be completed simultaneously, thereby greatly shortening the injection molding time and achieving the purpose of batch manufacturing of socket electrical connectors in a short time.
[0009] The aforementioned insulating fixing seat includes an inner insulating body and an outer insulating body. The outer insulating body is arranged on the inner insulating body, and the base and the tongue are formed on the outer insulating body.
[0010] The two connecting parts of the shielding plate are respectively formed at the center of both sides of the shielding plate.
[0011] Both sides of the shielding plate protrude outwards near the front end to form a corner reinforcement element.
[0012] The two sides of the aforementioned shielding plate protrude outward from the front end to form a corner reinforcement element, and the two connecting parts are respectively formed on the outer sides of the two corner reinforcement elements. The two material strip cut surfaces are respectively formed on the two connecting parts of the two corner reinforcement elements and are respectively exposed at the front ends of the two sides of the tongue.
[0013] The first terminal group and the shielding plate are arranged on the inner insulating body by a first injection molding method.
[0014] After being combined, the first terminal set, the shielding plate, and the inner insulating body are further arranged on the outer insulating body by a second injection molding method.
[0015] The aforementioned socket electrical connector further comprises a protection cover, which is arranged on the shielding shell, and a fixing foot protrudes downwards on both sides of the protection cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional appearance diagram of the first embodiment of the present invention.
[0017] Figure 2 This is a three-dimensional appearance diagram of the material strip and the connected metal reinforcement sheet after two injection molding processes in the manufacturing process of the first embodiment of the present invention.
[0018] Figure 3 This is a three-dimensional appearance diagram of the metal reinforcement sheet and the material strip according to the first embodiment of the present invention.
[0019] Figure 4 FIG. 1 is a top view of the metal reinforcement sheet and the material strip according to the first embodiment of the present invention.
[0020] Figure 5 This is a three-dimensional appearance diagram of the first embodiment of the present invention with the shielding shell and the protective cover omitted.
[0021] Figure 6 This is a three-dimensional exploded view of the first embodiment of the present invention.
[0022] Figure 7 This is another exploded perspective view of the first embodiment of the present invention.
[0023] Figure 8 The first embodiment of the present invention is based on Figure 2 Front view of.
[0024] Fig. 9 It is a side sectional view of the first embodiment of the present invention.
[0025] Fig.10 This is a three-dimensional appearance diagram of the material strip and the connected metal reinforcement sheet after two injection molding processes in the manufacturing process of the second embodiment of the present invention.
[0026] Fig.11 This is a three-dimensional appearance diagram of the metal reinforcement sheet and the material strip according to the second embodiment of the present invention.
[0027] Fig.12 FIG. 1 is a top view of a metal reinforcing sheet and a material strip according to a second embodiment of the present invention.
[0028] Explanation of symbols
[0029] 10 Insulation body
[0030] 20 external insulation body 21 base
[0031] 22 tongue 221 side
[0032] 222 Front End
[0033] 30 first terminal 32 first electrical contact section
[0034] 40 second terminal 42 second electrical contact section
[0035] 50, 50a shielding plate
[0036] 51 side 52 front end
[0037] 53 connection part 531 material strip cutting surface
[0038] 55 corner reinforcement element 550 connection part
[0039] 551 strip cut surface
[0040] 60 shielding shell 600 plug space
[0041] 70 protective cover 71 fixed foot
[0042] 80, 80a material strip 81 connecting plate
[0043] 82 connecting arm. DETAILED DESCRIPTION
[0044] Please refer to Figure 1 and Figure 6 The first embodiment of the socket electrical connector for improving process efficiency of the present invention includes: an insulating fixing seat, a first terminal group, a second terminal group, a shielding plate 50, a shielding shell 60 and a protective cover 70.
[0045] Please refer to further Figure 5 The insulating fixing seat includes an inner insulating body 10 and an outer insulating body 20 .
[0046] The outer insulating body 20 is disposed on the inner insulating body 10 and has a base 21 and a tongue 22 . The tongue 22 protrudes from the front of the base 21 .
[0047] The first terminal set is disposed on the insulating fixing seat, and can be disposed on the inner insulating body 10 , and includes a plurality of first terminals 30 . The front end of each first terminal 30 forms a first electrical contact section 32 disposed on the bottom surface of the tongue 22 of the outer insulating body 20 .
[0048] Please refer to further Figure 7 and Figure 8 The second terminal group is arranged on the insulating fixing seat, can be arranged on the outer insulating body 20, and includes a plurality of second terminals 40, each of the second terminals 40 has a front end formed with a second electrical contact section 42 arranged on the top surface of the tongue 22 of the outer insulating body 20, wherein the first terminal group and the second terminal group are point symmetrical to each other with the center point of the tongue 22 as the center of symmetry.
[0049] Please refer to further Fig. 9 The shielding plate 50 is made of metal, embedded in the inner insulating body 10, embedded in the tongue piece 22 of the outer insulating body 20, and between the first terminal set and the second terminal set. A connecting portion 53 is formed on both sides 51 of the shielding plate 50, and a material strip cutting surface 531 is formed on each connecting portion 53. The two material strip cutting surfaces 531 are exposed on both sides 221 of the tongue piece 22. In the first embodiment of the present invention, a connecting portion 53 is formed on both sides of the shielding plate 50 near the center, and the two material strip cutting surfaces 531 are formed on the two connecting portions 53. In addition, a corner reinforcement element 55 is formed on both sides 51 of the shielding plate 50 near the front end 22, which protrudes outward.
[0050] Specifically, the first terminal set and the shielding plate 50 are disposed on the inner insulating body 10 by a first injection molding method. After being combined, the first terminal set, the shielding plate 50, and the inner insulating body 10 are further disposed on the outer insulating body 20 by a second injection molding method.
[0051] The shielding shell 60 is formed with an inserting space 600 to accommodate the inner insulating body 10 , the outer insulating body 20 , the first terminal set, and the second terminal set.
[0052] The protective cover 70 is disposed on the shielding shell 60 , and a fixing foot 71 protrudes downwards from both sides of the protective cover 70 to be welded on a circuit board.
[0053] Please refer to Figure 3 and Figure 4In the manufacturing process of the socket electrical connector, the shielding plate 50 is integrally formed with a metal strip 80 by using the strip cut surface 531. The strip 80 may have a connecting plate 81 and a pair of connecting arms 82 extending from the connecting plate to connect the shielding plate 50. According to the needs of batch injection molding, the connecting plate 81 may be a long strip with a plurality of connecting arms 82, and a plurality of shielding plates 50 are simultaneously connected through the plurality of connecting arms 82, and the strip 80 may be fixed on a fixing device.
[0054] Please refer to further Figure 2 In the batch production process of the socket electrical connector, the plurality of first terminal groups are first matched and positioned with the plurality of shielding plates 50, and then the plurality of shielding plates 50 and the plurality of first terminal groups are simultaneously subjected to a first injection molding process by an injection molding device to simultaneously form a plurality of inner insulating bodies 10, and then the plurality of second terminal groups are matched and positioned with the inner insulating body 10, and then the second injection molding process is performed to simultaneously form a plurality of second outer insulating bodies 20 outside the corresponding inner insulating body 10 and the second terminal group, and finally, the connection between the shielding plate 50 and the material strip 80 is cut off by a cutting tool, and at this time, the material strip cut surfaces 531 are respectively formed on both sides of each shielding plate 50.
[0055] Please refer to Figures 10 to 12 In the second embodiment of the socket electrical connector for improving process efficiency of the present invention, the two sides 51 of the shielding plate 50a protrude outwards to form a corner reinforcement element 55 near the front end 52, the two connecting parts 550 are respectively formed on the outer sides of the two corner reinforcement elements 55, and the two strip cutting surfaces 551 are respectively formed on the connecting parts 550 of the two corner reinforcement elements 55, and are respectively exposed at the two sides 221 of the tongue 22 near the front end 222. In the injection molding process, the connecting arm 82 of the strip 80a is connected to the strip cutting surfaces 551 of the two corner reinforcement elements 55.
[0056] By means of the above-mentioned technical means, the socket electrical connector of the present invention improves the process efficiency by integrally forming and connecting multiple shielding plates 50 on a single material strip 80, and can simultaneously complete the injection molding operation of multiple inner insulating bodies 10 and outer insulating bodies 20. In this way, the injection molding time can be greatly shortened, achieving the purpose of batch manufacturing socket electrical connectors in a short time.
Claims
1. A socket electrical connector for improving process efficiency, comprising: An insulating fixing seat, which has a base and a tongue, the tongue protruding from the front of the base, the insulating fixing seat includes an inner insulating body and an outer insulating body, and the base and the tongue are formed on the outer insulating body; a first terminal group is arranged on the insulating fixing seat, and includes a plurality of first terminals, and the front end of each first terminal forms a first electrical contact section arranged on the bottom surface of the tongue of the insulating fixing seat; a second terminal group is arranged on the insulating fixing seat, and includes a plurality of second terminals, and the front end of each second terminal forms a second electrical contact section arranged on the top surface of the tongue of the insulating fixing seat, wherein the first terminal group and the second terminal group are point symmetrical to each other with the center point of the tongue as the symmetry center; a shielding plate, characterized in that: it is embedded in the insulating fixing seat A fixed seat is embedded in the tongue of the outer insulating body and is between the first terminal group and the second terminal group. A connecting portion is formed on both sides of the shielding plate, and a material strip cut surface is formed on each connecting portion. The two material strip cut surfaces are respectively exposed on both sides of the tongue. The first terminal group and the shielding plate are arranged on the inner insulating body by a first injection molding method. After the first terminal group, the shielding plate and the inner insulating body are combined, the second terminal group is matched and positioned with the inner insulating body, and the outer insulating body is further formed outside the corresponding inner insulating body and the second terminal group by a second injection molding method; and a shielding shell, on which a plug-in space is formed to accommodate the insulating fixed seat, the first terminal group and the second terminal group.
2. The socket electrical connector for improving process efficiency according to claim 1, characterized in that: The two connecting parts of the shielding plate are respectively formed at the center of two sides of the shielding plate.
3. The socket electrical connector for improving process efficiency according to claim 2, characterized in that: Two sides of the shielding plate protrude outwards near the front end to form a corner reinforcement element.
4. The socket electrical connector for improving process efficiency according to claim 1, characterized in that: The two sides of the shielding plate protrude outward at the front end to form a corner reinforcement element, the two connecting parts are respectively formed on the outer sides of the two corner reinforcement elements, and the two material strip cut surfaces are respectively formed on the two connecting parts of the two corner reinforcement elements and are respectively exposed at the front end of the two sides of the tongue piece.
5. The socket electrical connector for improving process efficiency according to any one of claims 1 to 4, wherein: It further comprises a protection cover, which is arranged on the shielding shell, and a fixing foot protrudes downwards on both sides of the protection cover.
Citation Information
Patent Citations
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