Fly ash processing and manufacturing of articles incorporating fly ash compositions

Through the use of the powder composition of fly ash and plasticizer and ceramic additives, the cost and quality challenges of ceramic products are solved, and an efficient and low-energy sintering process is achieved, which is suitable for industrial production.

CN105906325AInactive Publication Date: 2016-08-31NEWSOUTH INNOVATIONS PTY LTD +1
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Patent Information

Application Number
CN201610237271.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2009-12-22
Filing Date
2010-12-22
Publication Date
2016-08-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing technologies make it difficult to manufacture cost-competitive and consistent quality fly ash-containing products on an industrial scale, especially when manufacturing ceramic products. The fine powder and heavy metal content of fly ash makes its disposal difficult, and the solidification process of traditional methods is time-consuming. Time-consuming and high energy consumption.

Method used

Using a powder composition containing fly ash and plasticizer, through uniform mixing and adding an appropriate amount of water, a green product with sufficient wet strength is formed, and is sintered under low water content and appropriate pressure, using superplasticizer and Ceramic additives optimize particle size and rheological properties, reduce carbon content and water absorption, and increase sintered density and strength.

Benefits of technology

It achieves the manufacturing of high-quality ceramic products under conditions of low water content and low energy consumption, shortens the curing time and reduces the cost. The products have good wet strength and sintering density and are suitable for industrial production.

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Abstract

A fly ash composition including fly ash and a plasticising agent and being in a powder form is disclosed. The plasticising agent is capable of binding the fly ash particles in the fly ash composition together on pressing of the fly ash composition. Processes of forming shaped articles containing fly ash may utilise the fly ash composition and / or mixtures containing fly ash and have low water content and may exhibit sufficient green strength to be handled by industrial equipment.
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