A fully automatic crumb cake machine

Abstract

The present invention provides a fully automatic crumb cake machine, including a frame, a mother-and-child cylinder, an oil tank, a piston rod, a die rod, a die slot, a feeding mechanism, a quantitative mechanism, a pushing mechanism, and a mold collection box. A mother-and-child cylinder is provided directly behind the frame, an oil tank is provided on the upper left of the mother-and-child cylinder, a piston rod is provided below the mother-and-child cylinder, a plurality of die rods are provided below the piston rod, a die slot is provided below the die rod, a plurality of die models are provided at the bottom end of the die slot, a pushing mechanism is provided below the die model, a conveyor belt is provided on the right side of the pushing mechanism, a mold collection box is provided at the lower right end of the conveyor belt, a die seat is provided below the die slot, a feeding mechanism is provided on the left side of the die slot, and a quantitative mechanism is provided above the feeding mechanism. The fully automatic crumb cake machine of the present invention can add relatively accurate and important waste chips for pressing, has high pressing efficiency, various pressing forms, and high automation.

Description

[Technical field]

[0001] The invention relates to the technical field of crumb biscuit machines, in particular to a fully automatic crumb biscuit machine. [Background technology]

[0002] Crumb cake machines can be divided into vertical crumb cake machines and horizontal crumb cake machines according to their structure, and can be divided into mechanical crumb cake machines, hydraulic crumb cake machines, electric crumb cake machines and pneumatic crumb cake machines according to their power devices, among which hydraulic crumb cake machines are the most widely used.

[0003] The chip cake machine is mainly used to directly cold-press metal materials such as cast iron chips, steel chips, copper chips, aluminum chips, high-quality mineral powder, etc. into 1.5-6 kg cylindrical or other shaped cakes through high pressure, so as to facilitate storage and transportation and reduce the loss of transportation and smelting during recycling and reuse.

[0004] The existing hydraulic crumb cake machine does not have a weighing function, and the material discharge is slow after the waste crumbs are pressed, requiring manual intervention, and has low work efficiency. [Summary of the invention]

[0005] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and to provide a fully automatic crumb cake machine that can add relatively accurate and important waste crumbs for pressing, has high pressing efficiency, various pressing forms and high degree of automation.

[0006] To achieve the above-mentioned purpose, the present invention proposes a fully automatic crumb cake machine, including a frame, a mother-and-child cylinder, an oil tank, a piston rod, a die rod, a die slot, a feeding mechanism, a quantitative mechanism, a pushing mechanism, and a mold collection box. The frame includes a base, a top seat, and a plurality of columns located between the base and the top seat. A mother-and-child cylinder is provided directly behind the top seat, an oil tank is provided on the upper left of the mother-and-child cylinder, a pressure control device is provided on the left side of the oil tank, a pressure control timer is provided on the pressure control device, a pressure control valve is provided at the lower end of the oil tank, and the pressure control device and the pressure control One end of the pressure control valve is connected, a piston rod is provided below the sub-cylinder, the other end of the pressure control valve is connected to the piston rod, a plurality of die rods are provided below the piston rod, a die groove is provided below the die rod, a plurality of die models are provided at the bottom end of the die groove, a pushing mechanism is provided below the die model, a conveyor belt is provided on the right side of the pushing mechanism, a die collecting box is provided at the lower right end of the conveyor belt, a die seat is provided below the die groove, a feeding mechanism is provided on the left side of the die groove, and a quantitative mechanism is provided above the feeding mechanism.

[0007] Preferably, the number of the die rods is set to , the number of the die models is set to , the die models include a first die model, a second die model, a third die model and a fourth die model, the first die model is circular, the second die model is square, the third die model is triangular, and the fourth die model is pentagonal.

[0008] Preferably, a feed hole is provided on the left side of the die groove, and the feeding mechanism includes a feeding hopper, a feeding trough, a first feeding push rod, a feeding cylinder, and a second feeding push rod. A feeding trough is provided on the left side of the feed hole, a second feeding push rod is provided on the left side of the feeding trough, a feeding cylinder is provided on the left side of the second feeding push rod, a feeding hopper is provided above the feeding trough, a push hole is provided at the bottom end of the feeding hopper, a first feeding push rod is provided above the push hole, and a quantitative mechanism is provided above the feeding hopper.

[0009] Preferably, the first feeding push rod is a right-angle push rod, which includes a vertical push rod and a horizontal push rod. The vertical push rod and the center of the pushing hole are on the same vertical axis, the upper end of the vertical push rod is connected to the left end of the horizontal push rod, the feeding hopper is a right-angle trapezoid, and the feeding hopper includes a left side and a right side. The left side is arranged obliquely downward from right to left, and the right side is arranged vertically downward. A slide rail is provided on the right side, and a slider is provided on the slide rail. The left end of the slider is connected to the right end of the horizontal push rod, and a control motor is provided on the upper end of the slider.

[0010] Preferably, the quantitative mechanism includes a quantitative funnel, a quantitative display, a quantitative weighing device, a quantitative controller, a quantitative sensor, a weighing control valve, and a funnel control valve. A funnel control valve is provided at the lower end of the quantitative funnel, a quantitative weighing device is provided above the quantitative funnel, a weighing control valve is provided at the lower end of the quantitative weighing device, a quantitative display is provided in front of the quantitative weighing device, a quantitative sensor is provided on the left side of the quantitative display, a quantitative controller is provided at the lower left side of the quantitative sensor, one end of the quantitative controller is connected to the weighing control valve, and the other end of the quantitative controller is connected to the funnel control valve.

[0011] Preferably, a discharge hole is provided on the right side of the die groove, and the pushing mechanism includes a pushing seat, a pushing conveyor belt, and a driving motor. A pushing seat is provided above the driving motor, and a pushing conveyor belt is provided above the pushing seat. The central axis of the pushing conveyor belt and the center of the discharge hole are located on the same horizontal axis, the pushing conveyor belt can be automatically retracted, and the right side of the discharge hole is connected to the conveyor belt.

[0012] The beneficial effects of the present invention are as follows: the present invention can weigh the added waste chips by setting a quantitative mechanism to ensure that the weight of the added waste chips is relatively appropriate; the set feeding mechanism can feed the waste chips in a timely and quantitative manner to improve the punching effect; various forms of die models are set at the bottom of the die groove to meet the various forms of pressing, recycling and transportation of waste chips; a pushing mechanism is set under the die model, and after the waste chips are pressed, the pushing mechanism automatically pushes the chip cakes to the conveyor belt and then transports them to the mold collection box, with a high degree of automation and high work efficiency.

[0013] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.

Brief Description of the Drawings

[0014] Figure 1 It is a structural schematic diagram of a fully automatic crumb cake machine of the present invention;

[0015] Figure 2 It is a schematic diagram of the structure of the charging hopper;

[0016] Figure 3 It is a schematic diagram of the structure of the die slot.

[0017] In the figure: 1-frame, 2-mother-and-child cylinder, 3-oil tank, 4-piston rod, 5-die rod, 6-die slot, 7-feeding mechanism, 8-quantitative mechanism, 9-pushing mechanism, 10-mold collecting box, 11-base, 12-top seat, 13-column, 14-conveyor belt, 31-pressure control device, 32-pressure control timer, 33-pressure control valve, 61-die model, 62-die seat, 63-feed hole, 64-discharge hole, 71-feeding hopper, 72-feeding slot, 73-first feeding push rod, 74-feeding cylinder, 75-second feeding push rod, 81 -quantitative funnel, 82-quantitative display, 83-quantitative weighing device, 84-quantitative controller, 85-quantitative sensor, 86-weighing control valve, 87-funnel control valve, 91-push seat, 92-push conveyor belt, 93-drive motor, 611-first die model, 612-second die model, 613-third die model, 614-fourth die model, 711-push hole, 712-left side, 713-right side, 714-slide rail, 715-slider, 716-control motor, 731-vertical push rod, 732-lateral push rod. [Specific implementation method]

[0018] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0019] like Figures 1 to 3As shown, the present invention provides a fully automatic crumb cake machine, including a frame 1, a mother-and-child cylinder 2, an oil tank 3, a piston rod 4, a die rod 5, a die slot 6, a feeding mechanism 7, a quantitative mechanism 8, a pushing mechanism 9, and a mold collection box 10. The frame 1 includes a base 11, a top seat 12 and a plurality of columns 13 located between the base 11 and the top seat 12. The mother-and-child cylinder 2 is provided directly behind the top seat 12, the oil tank 3 is provided on the upper left of the mother-and-child cylinder 2, a pressure control device 31 is provided on the left side of the oil tank 3, a pressure control timer 32 is provided on the pressure control device 31, a pressure control valve 33 is provided at the lower end of the oil tank 3, the pressure control device 31 is connected to one end of the pressure control valve 33, and a piston rod is provided at the lower end of the mother-and-child cylinder 2. 4, the other end of the pressure control valve 33 is connected to the piston rod 4, a plurality of die rods 5 are provided below the piston rod 4, a die slot 6 is provided below the die rod 5, a plurality of die models 61 are provided at the bottom end of the die slot 6, a push mechanism 9 is provided below the die model 61, a conveyor belt 14 is provided on the right side of the push mechanism 9, a die collecting box 10 is provided at the right lower end of the conveyor belt 14, a die seat 62 is provided below the die slot 6, a feeding mechanism 7 is provided on the left side of the die slot 6, a quantitative mechanism 8 is provided above the feeding mechanism 7, the number of the die rods 5 is 4, the number of the die models 61 is 4, and the die model 61 includes a first die model 611 , a second die model 612, a third die model 613 and a fourth die model 614, the first die model 611 is circular, the second die model 612 is square, the third die model 613 is triangular, the fourth die model 614 is pentagonal, a feed hole 63 is provided on the left side of the die slot 6, the feeding mechanism 7 includes a feeding hopper 71, a feeding trough 72, a first feeding push rod 73, a feeding cylinder 74, and a second feeding push rod 75, a feeding trough 72 is provided on the left side of the feed hole 63, a second feeding push rod 75 is provided on the left side of the feeding trough 72, a feeding cylinder 74 is provided on the left side of the second feeding push rod 75, a feeding hopper 71 is provided above the feeding trough 72, and the feeding hopper A push hole 711 is provided at the bottom end of 71, a first feeding push rod 73 is provided above the pushing hole 711, a quantitative mechanism 8 is provided above the feeding hopper 71, the first feeding push rod 73 is a right-angle push rod, the first feeding push rod 73 includes a vertical push rod 731 and a horizontal push rod 732, the vertical push rod 731 and the center of the pushing hole 711 are on the same vertical axis, the upper end of the vertical push rod 731 is connected to the left end of the horizontal push rod 732, the feeding hopper 71 is a right-angle trapezoid, the feeding hopper 71 includes a left side 712 and a right side 713, the left side 712 is arranged obliquely downward from right to left, the right side 713 is arranged vertically downward, and a slide rail 714 is provided on the right side 713.The slide rail 714 is provided with a slider 715, the left end of the slider 715 is connected to the right end of the horizontal push rod 732, the upper end of the slider 715 is provided with a control motor 716, the quantitative mechanism 8 includes a quantitative funnel 81, a quantitative display 82, a quantitative weighing device 83, a quantitative controller 84, a quantitative sensor 85, a weighing control valve 86, and a funnel control valve 87. The lower end of the quantitative funnel 81 is provided with a funnel control valve 87, the upper part of the quantitative funnel 81 is provided with a quantitative weighing device 83, the lower end of the quantitative weighing device 83 is provided with a weighing control valve 86, the front of the quantitative weighing device 83 is provided with a quantitative display 82, and the left side of the quantitative display 82 is provided with a quantitative sensor. Sensor 85, a quantitative controller 84 is provided at the lower left of the quantitative sensor 85, one end of the quantitative controller 84 is connected to the weighing control valve 86, and the other end of the quantitative controller 84 is connected to the funnel control valve 87. A discharge hole 64 is provided on the right side of the die slot 6, and the pushing mechanism 9 includes a pushing seat 91, a pushing conveyor belt 92, and a driving motor 93. A pushing seat 91 is provided above the driving motor 93, and a pushing conveyor belt 92 is provided above the pushing seat 91. The central axis of the pushing conveyor belt 92 is located on the same horizontal axis as the center of the discharge hole, and the pushing conveyor belt 92 can be automatically retracted. The right side of the discharge hole 64 is connected to the conveyor belt 14.

[0020] Working process of the present invention:

[0021] In the working process of the fully automatic crumb cake machine of the present invention, firstly, waste crumbs to be pressed are added into the quantitative weighing device 83, the data displayed on the quantitative display 82 is observed, and the weight of the waste crumbs in the quantitative weighing device 83 is adjusted until the data displayed on the quantitative display 82 reaches the required data, and then the quantitative display 82 transmits the appropriate signal to the quantitative controller 84 through the quantitative sensor 85, and the quantitative controller 84 controls the weighing control valve 86 to open, and the weighed waste crumbs enter the quantitative funnel 81 for volume measurement, and the change in the volume of waste crumbs of the same weight is observed, and then the quantitative controller 84 controls the funnel control valve 87 to open, and the waste crumbs enter the feeding hopper 71, and the control motor 716 is turned on, and the first feeding push rod 73 moves downward to push the waste crumbs through the pushing hole 711 To the feeding trough 72, and then start the second feeding push rod 75 and the feeding cylinder 74. The second feeding push rod 75 pushes the waste chips in the feeding trough 72 into the die groove 6, starts the mother-and-child cylinder 2, opens the pressure control valve 33, and the engine oil in the oil tank 4 is converted into kinetic energy by the mother-and-child cylinder 2 to push the piston rod 4 to do up and down piston movement. The piston rod 4 drives the die rod 5 to perform up and down cyclic reciprocating motion to punch and press the waste chips that need to be pressed into cakes. After the cake making is completed, start the drive motor 93, and the pushing seat 91 drives the pushing conveyor belt 92 to move to the right. At the same time, the pushing conveyor belt 92 extends to the right, and the pushing conveyor belt 92 drives the crumb cake at the bottom of the die groove 6 to move to the right until the crumb cake passes through the discharge hole 64 and is transferred to the conveyor belt 14, and is transported to the mold collecting box 10 through the conveyor belt 14 to complete the operation.

[0022] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic crumb biscuit machine, Features: The invention comprises a frame (1), a sub-cylinder (2), an oil tank (3), a piston rod (4), a die rod (5), a die slot (6), a feeding mechanism (7), a quantitative mechanism (8), a pushing mechanism (9), and a mold collecting box (10). The frame (1) comprises a base (11), a top seat (12), and a plurality of columns (13) located between the base (11) and the top seat (12). A sub-cylinder (2) is provided directly behind the top seat (12). An oil tank (3) is provided at the upper left of the sub-cylinder (2). A pressure control device (31) is provided at the left side of the oil tank (3). A pressure control timer (32) is provided on the pressure control device (31). A pressure control valve (33) is provided at the lower end of the oil tank (3). A force control device (31) is connected to one end of a pressure control valve (33); a piston rod (4) is provided below the sub-cylinder (2); the other end of the pressure control valve (33) is connected to the piston rod (4); a plurality of die rods (5) are provided below the piston rod (4); a die groove (6) is provided below the die rod (5); a plurality of die models (61) are provided at the bottom end of the die groove (6); a push mechanism (9) is provided below the die model (61); a conveyor belt (14) is provided on the right side of the push mechanism (9); a mold collecting box (10) is provided at the right lower end of the conveyor belt (14); a die seat (62) is provided below the die groove (6); a die holder (62) is provided on the left side of the die groove (6); A feeding mechanism (7) is provided above the feeding mechanism (7), a quantitative mechanism (8) is provided above the feeding mechanism (7), a feeding hole (63) is provided on the left side of the die groove (6), the feeding mechanism (7) comprises a feeding hopper (71), a feeding trough (72), a first feeding push rod (73), a feeding cylinder (74), and a second feeding push rod (75), a feeding trough (72) is provided on the left side of the feeding hole (63), a second feeding push rod (75) is provided on the left side of the feeding trough (72), a feeding cylinder (74) is provided on the left side of the second feeding push rod (75), a feeding hopper (71) is provided above the feeding trough (72), a pushing hole (711) is provided at the bottom end of the feeding hopper (71), and a A first feeding push rod (73) is provided. A quantitative mechanism (8) is provided above the feeding hopper (71). The quantitative mechanism (8) comprises a quantitative funnel (81), a quantitative display (82), a quantitative weighing device (83), a quantitative controller (84), a quantitative sensor (85), a weighing control valve (86), and a funnel control valve (87). A funnel control valve (87) is provided at the lower end of the quantitative funnel (81). A quantitative weighing device (83) is provided above the quantitative funnel (81). A weighing control valve (86) is provided at the lower end of the quantitative weighing device (83). A quantitative display (82) is provided in front of the quantitative weighing device (83). A quantitative sensor (85) is provided on the left side of the quantitative display (82).A quantitative controller (84) is provided at the lower left of the quantitative sensor (85), one end of the quantitative controller (84) is connected to a weighing control valve (86), and the other end of the quantitative controller (84) is connected to a hopper control valve (87). The number of the punch rods (5) is 4, the number of the punch models (61) is 4, the punch models (61) include a first punch model (611), a second punch model (612), a third punch model (613) and a fourth punch model (614), and the The first punching die model (611) is circular, the second punching die model (612) is square, the third punching die model (613) is triangular, the fourth punching die model (614) is pentagonal, the first feeding push rod (73) is a right-angle push rod, the first feeding push rod (73) comprises a vertical push rod (731) and a horizontal push rod (732), the vertical push rod (731) and the center of the pushing hole (711) are on the same vertical axis, the upper end of the vertical push rod (731) and the left end of the horizontal push rod (732) are connected to each other. The feeding hopper (71) is connected to the end, the feeding hopper (71) is a right-angled trapezoid, the feeding hopper (71) includes a left side (712) and a right side (713), the left side (712) is arranged obliquely downward from right to left, and the right side (713) is arranged vertically downward, a slide rail (714) is arranged on the right side (713), a slider (715) is arranged on the slide rail (714), the left end of the slider (715) is connected to the right end of the transverse push rod (732), and a control motor (716) is arranged on the upper end of the slider (715), A discharge hole (64) is provided on the right side of the punching die groove (6), and the pushing mechanism (9) comprises a pushing seat (91), a pushing conveyor belt (92), and a driving motor (93). A pushing seat (91) is provided above the driving motor (93), and a pushing conveyor belt (92) is provided above the pushing seat (91). The central axis of the pushing conveyor belt (92) and the center of the discharge hole are located on the same horizontal axis. The pushing conveyor belt (92) can be automatically retracted, and the right side of the discharge hole (64) is connected to the conveyor belt (14).

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