A permanent magnet generator rotor punching forging

By designing the heat dissipation structure and chrome plating layer of the pipe body and the connection parts in the permanent magnet generator rotor punch forging, the problem of heat dissipation is solved, the service life is extended and the hardness and stability are improved.

CN108429368BActive Publication Date: 2024-12-27XINGBAO ELECTRIC (TIANJIN) CO LTD
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Patent Information

Application Number
CN201810469789.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-05-16
Publication Date
2024-12-27
Estimated Expiration
2038-05-16

AI Technical Summary

Technical Problem

The permanent magnet generator rotor punching forgings are difficult to dissipate during long-term work, resulting in excessive temperature and shortening service life.

Method used

A forging device including a pipe body, a connecting rod, a fan plate and a storage groove is designed. The chrome-plated layer is fixedly connected to the surface of the pipe body, and a groove is opened on the surface of the connecting piece to place thermally conductive silicone and a heat sink, through holes penetrate through the pipe body. To accelerate heat dissipation, positioning slots and bosses are used for fixed installation and removal of plug-ins, enhancing hardness and corrosion resistance.

Benefits of technology

Effectively absorb heat from the surface of the pipe body to the surface of the connector, accelerate heat dissipation, extend service life, enhance hardness, reduce friction loss, improve stability and anti-corrosion performance, and ensure stable installation of the plug-in.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a permanent magnet generator rotor punching forging, comprising a tube body, a connecting rod, a fan-shaped plate and a receiving groove, wherein the tube body is fixedly connected to the fan-shaped plate through the connecting rod, the receiving groove is located between the fan-shaped plate and the tube body, a second groove is provided on the surface of the fan-shaped plate, the two sides of the second groove are connected to the third groove, a first groove is provided between the second groove and the connecting rod, a chrome-plated layer is fixedly connected to the surface of the tube body, a through hole is provided at the middle position of the top of the tube body, the through hole comprises a first cavity and a second cavity, a boss is provided at the bottom of the first cavity, and a positioning groove is provided on the inner wall of the tube body. The invention has novel design, simple structure, convenient operation and good use effect, is convenient for production and manufacturing and has low cost, accelerates heat dissipation, avoids heat accumulation, improves safety of use, and at the same time enhances hardness, reduces loss caused by friction, has excellent anti-corrosion performance, is convenient for installing plug-ins, has good stability, and prolongs the life of the rotor.
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Description

Technical Field

[0001] The invention relates to a forging, in particular to a permanent magnet generator rotor punching forging. Background Art

[0002] Permanent magnet generator refers to a power generation device that converts mechanical energy converted from heat energy into electrical energy. The permanent magnet generator eliminates the excitation winding, carbon brush, and slip ring structure of the excitation generator. The whole machine structure is simple, avoiding the excitation winding of the excitation generator that is easy to burn out, break, and the carbon brush and slip ring are easy to wear. It has high reliability. Forgings refer to workpieces or blanks obtained by forging and deforming metal billets. By applying pressure to the metal billet to cause it to deform plastically, its mechanical properties can be changed. Forgings can be divided into cold forging, warm forging, and hot forging according to the temperature of the billet during processing. Cold forging is generally processed at room temperature, and hot forging is processed at a temperature higher than the recrystallization temperature of the metal billet. Forging can eliminate the looseness and holes of the metal, so that the mechanical properties of the forging can be improved.

[0003] The permanent magnet generator is equipped with a rotor and a rotor punching forging. When the punching forging is in use, a large amount of copper wire is wrapped around the surface. Long-term working rotation easily generates a lot of heat. Although the generator casing surface is provided with heat dissipation holes, the heat in the middle of the rotor is difficult to transfer to the rotor surface, and it is not conducive to dissipating from the heat dissipation holes, which leads to the phenomenon of excessive rotor temperature and damage, shortening the service life. To this end, we propose a permanent magnet generator rotor punching forging. Summary of the invention

[0004] The main purpose of the present invention is to provide a permanent magnet generator rotor punching forging, which has a novel design, a simple structure, is easy to operate and has a good use effect, is easy to manufacture and has a low cost, is convenient for absorbing the heat accumulated on the surface of the tube body to the surface of the connector, accelerates heat dissipation, avoids heat accumulation, and improves safety of use. At the same time, it enhances hardness, reduces losses caused by friction, has excellent anti-corrosion performance, is convenient for installing plug-ins, has good stability, and effectively extends the life of the rotor, which can effectively solve the problems in the background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is:

[0006] A permanent magnet generator rotor punching forging comprises a tube body, a connecting rod, a fan-shaped plate and a receiving groove, wherein the tube body is fixedly connected to the fan-shaped plate by the connecting rod, the receiving groove is located between the fan-shaped plate and the tube body, a No. 2 groove is provided on the surface of the fan-shaped plate, and the No. 3 grooves are conductively connected to the No. 2 grooves on both sides, a No. 1 groove is provided between the No. 2 groove and the connecting rod, a chrome-plated layer is fixedly connected to the surface of the tube body, a through hole is provided in the middle position of the top end of the tube body, the through hole comprises a No. 1 cavity and a No. 2 cavity, a boss is provided at the bottom end of the No. 1 cavity, and a positioning groove is provided on the inner wall of the tube body.

[0007] Furthermore, the positioning groove is located inside the No. 1 cavity, and the positioning groove is located above the boss.

[0008] Furthermore, the No. 1 groove is conductively connected to the No. 2 groove, and the No. 1 groove is located in the middle of the No. 2 groove, and the No. 1 groove is not larger than the No. 2 groove.

[0009] Furthermore, the through hole passes through the tube body, and the No. 1 cavity is located below the No. 2 cavity and is conductively connected.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1. The present invention has novel design, simple structure, easy operation and good use effect, is easy to manufacture and has low cost, is convenient for absorbing the heat accumulated on the surface of the tube body to the surface of the connector, accelerates heat dissipation, avoids heat accumulation, improves safety of use, and at the same time enhances hardness, reduces loss caused by friction, has excellent anti-corrosion performance, is convenient for installing plug-ins, has good stability, and effectively extends the life of the rotor.

[0012] 2. The present invention provides a No. 1 groove and a No. 2 groove on the surface of the connector, which is convenient for installing the heat sink and has good stability and is not easy to fall off. The heat on the surface of the tube body is absorbed to the surface of the connector, which accelerates cooling and prolongs the service life.

[0013] 3. The present invention provides positioning grooves and bosses to facilitate the fixed installation and removal of the connector, avoid side sliding or rotation, and improve the use effect.

[0014] 4. The present invention fixes and connects the chrome-plated layer on the surface of the tube body, thereby enhancing the hardness of the tube body, reducing the loss caused by friction, and having excellent corrosion resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The figure is a schematic diagram of the overall structure of a permanent magnet generator rotor punching forging according to the present invention.

[0016] Figure 2 The present invention is a schematic diagram of the tube structure of a permanent magnet generator rotor punching forging.

[0017] Figure 3 The present invention is a schematic diagram of the structure of a sector plate and a second groove of a permanent magnet generator rotor punching forging.

[0018] Figure 4 The present invention is a schematic diagram of the chrome plating layer and tube structure of a permanent magnet generator rotor punching forging.

[0019] In the figure: 1. tube body; 2. positioning groove; 3. boss; 4. through hole; 5. connecting rod; 6. groove No. 1; 7. groove No. 2; 8. fan-shaped plate; 9. storage groove; 10. cavity No. 1; 11. groove No. 3; 12. chrome plating layer; 13. cavity No. 2. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0021] like Figure 1-4 As shown, a permanent magnet generator rotor punching forging comprises a tube body 1, a connecting rod 5, a fan-shaped plate 8 and a receiving groove 9, wherein the tube body 1 is fixedly connected to the fan-shaped plate 8 through the connecting rod 5, and the receiving groove 9 is located between the fan-shaped plate 8 and the tube body 1, and a No. 2 groove 7 is provided on the surface of the fan-shaped plate 8, and the No. 3 groove 11 is connected to the No. 3 groove 11 on both sides of the No. 2 groove 7, and a No. 1 groove 6 is provided between the No. 2 groove 7 and the connecting rod 5, and a chrome-plated layer 12 is fixedly connected to the surface of the tube body 1, and a through hole 4 is provided in the middle position of the top end of the tube body 1, and the through hole 4 comprises a No. 1 cavity 10 and a No. 2 cavity 13, and a boss 3 is provided at the bottom end of the No. 1 cavity 10, and a positioning groove 2 is provided on the inner wall of the tube body 1.

[0022] The positioning groove 2 is located inside the first cavity 10, and the positioning groove 2 is located above the boss 3, which is convenient for fixing and installing the plug-in.

[0023] Among them, the No. 1 groove 6 is conductively connected with the No. 2 groove 7, and the No. 1 groove 6 is located in the middle of the No. 2 groove 7. The No. 1 groove 6 is not larger than the No. 2 groove 7, which is convenient for placing thermal conductive silica gel and heat sink to dissipate heat from the rotor.

[0024] The through hole 4 passes through the tube body 1, and the first cavity 10 is located below the second cavity 13 and is connected in a conductive manner, so as to improve the stability of the connector and facilitate connection.

[0025] It should be noted that the present invention is a permanent magnet generator rotor punching forging. When in use, the tube body 1 is fixedly connected to the fan-shaped plate 8 through the connecting rod 5. The receiving groove 9 is located between the fan-shaped plate 8 and the tube body 1, and the receiving groove 9 is used to wind the copper wire; a second groove 7 is provided on the surface of the fan-shaped plate 8, and the two sides of the second groove 7 are conductively connected to the third groove 11. A first groove 6 is provided between the second groove 7 and the connecting rod 5, and the first groove 6 is conductively connected to the second groove 7, and the first groove 6 is located in the middle of the second groove 7, and the first groove 6 is not larger than the second groove 7. The first groove 6 is used to place the thermal conductive silica gel, and the second groove 6 is used to place the thermal conductive silica gel. Grooves No. 7 and No. 3 grooves 11 are used to place heat sinks, which are made of copper, aluminum or other materials with good heat dissipation effects. The function of groove No. 3 is to improve the stability of the connection between the heat sink and the fan-shaped plate 8 to prevent loosening. A through hole 4 is provided in the middle position of the top of the tube body 1, and the through hole 4 includes a cavity No. 10 and a cavity No. 2 13. A boss 3 is provided at the bottom end of the cavity No. 10. A positioning groove 2 is provided on the inner wall of the tube body 1. When placing the connector, the surface of the connector is fixedly connected to the protrusion that matches the positioning groove 2, which facilitates better installation of the connector, prevents loosening or sliding, and improves stability.

[0026] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A permanent magnet generator rotor punching forging, comprising a tube body (1), a connecting rod (5), a sector plate (8) and a receiving groove (9), wherein the tube body (1) is fixedly connected to the sector plate (8) through the connecting rod (5), and the receiving groove (9) is located between the sector plate (8) and the tube body (1), characterized in that: A second groove (7) is provided on the surface of the fan-shaped plate (8), and the two sides of the second groove (7) are conductively connected to the third groove (11), and a first groove (6) is provided between the second groove (7) and the connecting rod (5). A chrome-plated layer (12) is fixedly connected to the surface of the tube body (1), and a through hole (4) is provided at the middle position of the top of the tube body (1), and the through hole (4) includes a first cavity (10) and a second cavity (13). A boss (3) is provided at the bottom end of the first cavity (10), and a positioning groove (2) is provided on the inner wall of the tube body (1); The positioning groove (2) is located inside the first cavity (10), and the positioning groove (2) is located above the boss (3); the through hole (4) passes through the tube body (1); the first cavity (10) is located below the second cavity (13) and is conductively connected.

2. A permanent magnet generator rotor punching forging according to claim 1, characterized in that: The first groove (6) is conductively connected to the second groove (7), and the first groove (6) is located in the middle of the second groove (7), and the first groove (6) is not larger than the second groove (7).

Citation Information

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