Heating tube guide rod pneumatic multi-style rubber pellet tooling

By designing a pneumatic multi-style rubber-wiring tooling for heating pipe guide rods, the precise positioning and rubber-wiring of the guide rods is achieved by using propulsion cylinders and positioning guide rails, the problems of low efficiency and high scrap rate of existing workpieces are solved, and the work efficiency and products are improved reliability.

CN109500769BActive Publication Date: 2025-02-07安徽苏立科技股份有限公司
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Patent Information

Application Number
CN201811471549.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-12-04
Publication Date
2025-02-07
Estimated Expiration
2038-12-04

AI Technical Summary

Technical Problem

The existing heating pipe workpiece is inefficient, and manual penetration of guide rods and rubber particles can easily cause damage to guide rods and rubber particles, with a high scrap rate and affecting manufacturing costs.

Method used

A pneumatic multi-style rubber-piercing tool for heating pipe guide rods is designed, including a propulsion mechanism, an adjustment mechanism and a mold release mechanism. The precise positioning and rubber-piercing of the guide rods are achieved by pushing the cylinder and positioning guide rails. The adjustment mechanism can be used according to different sizes. The guide rod and the glue are adjusted, and the demolding mechanism simplifies the demolding process.

Benefits of technology

It improves work efficiency, reduces the scrap rate of rods and rubber particles, reduces the burden of manual operation, and simplifies the use of tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of heating pipe tooling, in particular to a pneumatic multi-style rubber pellet penetration tooling for a heating pipe guide rod, comprising a base plate, and also comprising: a propulsion mechanism, which is arranged on the base plate and is used to push and position the guide rod and the rubber pellet; an adjustment mechanism, which is arranged on the base plate and cooperates with the propulsion mechanism, is used to place the guide rod and the rubber pellet and can be adjusted according to the size of the guide rod and the rubber pellet; a demoulding mechanism, which is arranged at the lower end of the base plate and cooperates with the adjustment mechanism, is used to position and demould the assembled guide rod and the rubber pellet, a propulsion cylinder and a positioning guide rail are added and cooperate with the guide block and the cavity of the mold part, the model of the cavity can be freely replaced, and the length and size can also be freely adjusted, the propulsion cylinder pushes the push plate to be subjected to force so that the guide rod penetrates the rubber pellet, and at the same time cooperates with the demoulding cylinder to demould and position, which is simple and practical, reduces the burden compared with manual labor, improves work efficiency, and reduces the scrap rate.
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Description

Technical Field

[0001] The invention relates to the field of heating pipe tooling, in particular to a heating pipe guide rod pneumatic multi-style rubber particle threading tooling. Background Art

[0002] The heating tube is an important component for boiling water in kettles. The heating tube element is formed by shaping the heating wire. Different heating wires are wound according to different customer needs. The wound heating wire is first cleaned with ultrasound, then soaked in warm water, rinsed with clean water, and finally put in an oven for drying. The threading of the guide rod and the rubber particles are completed manually.

[0003] The existing single rubber pellet is manually lever-type, which has extremely low efficiency and uneven force control, which can easily damage the guide rod and the rubber pellet, and the scrap rate is as high as 5%, which can easily affect the manufacturing cost. Summary of the invention

[0004] In order to solve the above problems, the present invention proposes a pneumatic multi-style rubber particle threading tool for a heating tube guide rod.

[0005] Heating tube guide rod pneumatic multi-style rubber pellet tooling, including the bottom plate, also includes:

[0006] A propulsion mechanism is arranged on the bottom plate and is used to push the guide rod and the rubber particles to position;

[0007] An adjusting mechanism, which is arranged on the bottom plate and cooperates with the propulsion mechanism, is used to place the guide rod and the rubber pellets and can be adjusted according to the sizes of the guide rod and the rubber pellets;

[0008] The demoulding mechanism is arranged at the lower end of the bottom plate and cooperates with the adjusting mechanism to be used for positioning and demoulding the assembled guide rods and rubber particles.

[0009] The propulsion mechanism comprises a propulsion cylinder, a template connected to the propulsion cylinder, and a positioning mechanism matched with the template.

[0010] The positioning mechanism comprises positioning rails arranged at both ends of the bottom plate and a push plate connected to the template, and the push plate is slidably matched with the positioning rails on both sides.

[0011] The adjustment mechanism includes a guide block for providing position guidance, a cavity for placing rubber particles cooperating with the guide block, and adjustable U-shaped grooves are provided at both ends of the cavity for adjusting the relative position of the guide block and the cavity to adapt to the size of the guide rod and the rubber particles.

[0012] A plurality of rubber particle slots are arranged in the mold cavity.

[0013] The demoulding mechanism comprises a top block arranged on the bottom plate to facilitate the lifting of the guide block, and a demoulding cylinder connected to the top block.

[0014] The guide block is provided with a plurality of guide posts for realizing longitudinal guidance, the demoulding cylinder is provided with a bracket for realizing fixed cooperation with the bottom plate, and the guide posts pass through the guide block and the top block and are arranged on the bracket.

[0015] The beneficial effects of the present invention are: adding a propulsion cylinder and a positioning guide rail and cooperating with the guide block and the cavity of the mold part, the model of the cavity can be freely replaced, and the length and size can also be freely adjusted. The propulsion cylinder pushes the push plate to bear the force so that the guide rod passes into the rubber particles, and at the same time cooperates with the demoulding cylinder to perform demoulding and positioning. It is simple and practical, reduces the burden compared to manual labor, improves work efficiency, and reduces the scrap rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ;

[0018] Figure 2 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ;

[0019] Figure 3 The three-dimensional structure of the present invention is shown in FIG. Figure 3 . DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below.

[0021] like Figures 1 to 3 As shown, the heating tube guide rod pneumatic multi-style rubber particle threading tooling includes a bottom plate 2 and also includes:

[0022] The propulsion mechanism is arranged on the bottom plate 2 and is used to push the guide rod and the rubber particles to position;

[0023] An adjusting mechanism, which is arranged on the bottom plate 2 and cooperates with the propulsion mechanism, is used to place the guide rod and the rubber pellets and can be adjusted according to the sizes of the guide rod and the rubber pellets;

[0024] The demoulding mechanism is arranged at the lower end of the bottom plate 2 and cooperates with the adjusting mechanism to be used for positioning and demoulding the assembled guide rods and rubber particles.

[0025] The propulsion mechanism comprises a propulsion cylinder 1 , a template 3 connected to the propulsion cylinder 1 , and a positioning mechanism matched with the template 3 .

[0026] A propulsion cylinder 1 and a positioning guide rail 5 are added and matched with the guide block 6 and the cavity 7 of the mold part. The model of the cavity 7 can be freely replaced, and the length and size can also be freely adjusted. The propulsion cylinder 1 pushes the push plate 4 to force the guide rod to penetrate the rubber particles, and at the same time cooperates with the demoulding cylinder 10 to perform demoulding and positioning. It is simple and practical, reduces the burden compared to manual labor, improves work efficiency, and reduces the scrap rate.

[0027] The positioning mechanism comprises positioning rails 5 provided at both ends of the bottom plate 2 and a push plate 4 connected to the template 3. The push plate 4 is slidably matched with the positioning rails 5 on both sides.

[0028] The adjustment mechanism includes a guide block 6 for providing position guidance, a cavity 7 for placing rubber particles cooperating with the guide block 6, and adjustable U-shaped grooves 8 are provided at both ends of the cavity 7 for adjusting the relative position of the guide block 6 and the cavity 7 to adapt to the size of the guide rod and the rubber particles.

[0029] The mold cavity 7 is provided with a plurality of rubber particle slots.

[0030] The adjustable U-shaped groove 8 is fixed and adjusted by screws.

[0031] The sizes and relative positions of the guide block 6 and the cavity 7 can be adjusted and replaced.

[0032] After the push plate 4 is driven by the propulsion cylinder 1 to penetrate the guide rod into the fixed rubber particles and return to its original position, the signal is transmitted to the demoulding cylinder 10 and the demoulding cylinder 10 drives the ejector block 9 to eject the object, and the longitudinal sliding is realized through the guide column 11.

[0033] The demoulding mechanism includes a top block 9 arranged on the bottom plate 2 to facilitate the lifting of the guide block 6 and a demoulding cylinder 10 connected to the top block 9 .

[0034] The guide block 6 is provided with a plurality of guide posts 11 for realizing longitudinal guidance, the demoulding cylinder 10 is provided with a bracket 12 for realizing fixed cooperation with the base plate 2 , and the guide posts 11 pass through the guide block 6 and the top block 9 and are arranged on the bracket 12 .

[0035] The bracket 12 is in a C-shape with edges and corners.

[0036] The method of using the present invention is as follows: the push cylinder 1 drives the push plate 4 to insert the guide rod into the fixed rubber particles and return to the original position, and then transmits the signal to the demoulding cylinder 10 and the demoulding cylinder 10 drives the ejector block 9 to eject the object, and realizes longitudinal sliding through the guide column 11.

[0037] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A pneumatic multi-style rubber pellet threading tool for a heating tube guide rod, comprising a bottom plate (2), characterized in that: Also includes: A propulsion mechanism is arranged on the bottom plate (2) and is used to push the guide rod and the rubber particles into position; An adjustment mechanism, arranged on the bottom plate (2) and cooperating with the propulsion mechanism, is used to place the guide rod and the rubber pellets and can be adjusted according to the sizes of the guide rod and the rubber pellets; A demoulding mechanism, arranged at the lower end of the bottom plate (2) and cooperating with the adjustment mechanism, for positioning and demoulding the assembled guide rods and rubber particles; The propulsion mechanism comprises a propulsion cylinder (1), a template (3) connected to the propulsion cylinder (1), and a positioning mechanism matched with the template (3); the positioning mechanism comprises positioning guide rails (5) arranged at both ends of the bottom plate (2), and a push plate (4) connected to the template (3), wherein the push plate (4) is slidably matched with the positioning guide rails (5) on both sides; the adjustment mechanism comprises a guide block (6) for providing position guidance, and a cavity (7) matched with the guide block (6) for placing the rubber particles, wherein both ends of the cavity (7) are provided with an adjustable U-shaped groove (8) for adjusting the relative position of the guide block (6) and the cavity (7) to adapt to the size of the guide rod and the rubber particles; the size and relative position of the guide block (6) and the cavity (7) are adjustable and replaceable; the demoulding mechanism comprises a top block (9) arranged on the bottom plate (2) to facilitate the lifting and lowering of the guide block (6), and a demoulding cylinder (10) connected to the top block (9).

2. The pneumatic multi-style rubber pellet threading tooling for the heating tube guide rod according to claim 1 is characterized by: The mold cavity (7) is provided with a plurality of rubber particle slots.

3. The pneumatic multi-style rubber pellet threading tooling for the heating tube guide rod according to claim 1 is characterized by: The guide block (6) is provided with a plurality of guide posts (11) for achieving longitudinal guidance, the demoulding cylinder (10) is provided with a bracket (12) for achieving fixed cooperation with the bottom plate (2), and the guide posts (11) pass through the guide block (6) and the top block (9) and are arranged on the bracket (12).

Citation Information

Patent Citations

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