A cleaning device for a wire drawing powder production line
By designing a cleaning device for steel wire production lines, the problem of electrolyte contamination caused by uncleaned wire drawing powder on the steel wire surface is solved, and the quality of steel wire processing is improved.
Patent Information
- Application Number
- CN201910342981.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2019-04-26
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2039-04-26
AI Technical Summary
In the subsequent process of wire production, if the wire drawing powder on the wire is not cleaned, it will cause too much wire drawing powder to be doped in the electrolyte, affecting the processing of the wire.
A cleaning device for wire drawing powder preparation production line is designed, including a box, a servo motor and a water pump, equipped with a spray mechanism, a transmission mechanism, a regulation mechanism and a cleaning mechanism, which provides continuous flow of water through spraying, and uses a transmission and regulation mechanism. Move the bristles on the mounting plate to clean the wire brushing powder on the surface of the wire.
Effectively removes the wire drawing powder on the surface of the steel wire to prevent it from entering the electrolyte, and improves the quality and efficiency of steel wire processing.
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Figure CN110102593B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire drawing powder production and processing equipment, and in particular to a cleaning device for a wire drawing powder preparation production line. Background Art
[0002] Wire drawing powder is usually divided into calcium-based wire drawing powder and sodium-based wire drawing powder. During the cold drawing and deformation process of steel wire, it plays a lubricating role, reduces the friction coefficient, saves energy consumption, and extends the service life of the wire drawing die. When drawing a series of metal wires such as low-carbon steel wire, high-carbon steel wire, special alloy steel wire, stainless steel wire, etc., it can form a lubricating film as the steel wire stretches and deforms during the drawing process, which protects the finished wire from rust, improves the surface quality of the finished wire, and facilitates the subsequent coating treatment.
[0003] Coating wire drawing powder on steel wire can prevent the steel wire from rusting. In the subsequent process of existing steel wire production, the steel wire needs to be placed in an electrolytic cell for electrolysis. If the wire drawing powder on the steel wire is not cleaned, too much wire drawing powder will be mixed into the electrolyte, thus affecting the processing of the steel wire. Summary of the invention
[0004] The purpose of the present invention is to solve the problem in the prior art that in the subsequent process of existing steel wire production, the steel wire needs to be placed in an electrolytic cell for electrolysis. If the wire drawing powder on the steel wire is not cleaned, too much wire drawing powder will be mixed into the electrolyte, thereby affecting the processing of the steel wire. A cleaning device for a wire drawing powder preparation production line is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A cleaning device for a wire drawing powder preparation production line comprises a box body, a servo motor and a water pump, wherein a water tank is fixedly connected to the top of the box body, a water pump is arranged in the water tank, a water outlet end of the water pump passes through the top of the box body and is connected to a spray mechanism, a mounting cover is fixedly connected to the inner bottom of the box body, two symmetrical mounting frames are fixedly connected to the upper side of the mounting cover, two mounting plates are connected to the mounting frames through an adjusting mechanism, a cleaning mechanism is arranged on the mounting plate, a transmission mechanism corresponding to the adjusting mechanism is arranged in the mounting cover, six clamping mechanisms are fixedly connected to the upper side of the mounting cover, a drain pipe is connected to one side wall of the box body, a switch valve is installed on the drain pipe.
[0007] Preferably, the spray mechanism includes a conduit fixedly connected to the water outlet end of the water pump, the lower end of the conduit is connected to a connecting pipe, the lower side of the connecting pipe is threadedly connected to five nozzles, the water pump is connected to an external power supply through a first electric wire, and a first switch is installed on the side wall of the water tank.
[0008] Preferably, the adjustment mechanism includes a screw rod rotatably connected to the mounting frame, two sliding seats are threadedly sleeved on the screw rod, the sliding seat is fixedly connected to the mounting plate, and one side of the screw rod is provided with a limit rod fixedly connected to the top of the mounting frame, and the lower end of the limit rod passes through the two sliding seats in sequence and is fixedly connected to the bottom of the mounting frame.
[0009] Preferably, the cleaning mechanism comprises three equidistantly arranged circular holes opened on the mounting plate, and bristles are fixedly connected to the inner walls of the circular holes.
[0010] Preferably, the transmission mechanism includes a servo motor fixedly connected to the bottom of the box body, the driving end of the servo motor sequentially passes through the bottom of the box body and the bottom of the mounting cover and is fixedly connected to the main transmission shaft, the upper end of the main transmission shaft is rotatably connected to the top inside the mounting cover, a main sprocket is fixedly sleeved on the main transmission shaft, sub-sprockets are provided on both sides of the main sprocket, a sub-transmission shaft is fixedly sleeved in the sub-sprocket, the upper end of the sub-transmission shaft sequentially passes through the top of the mounting cover and the bottom of the mounting frame and is fixedly connected to the lower end of the screw rod, the lower end of the sub-transmission shaft is rotatably connected to the bottom inside the mounting cover, the main sprocket and the sub-sprocket are connected by a chain, the servo motor is connected to an external power supply via a second electric wire, and a second switch is installed on the side wall of the box body.
[0011] Preferably, the clamping mechanism comprises a circular ring fixedly connected to the top of the mounting cover, wherein four clamping plates are arranged equidistantly in a surrounding manner in the circular ring, and the clamping plates are connected to the inner wall of the circular ring via two symmetrically arranged return springs.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. By setting up a spray mechanism, the water pump can flow water into the connecting pipe through the water outlet through the conduit, and the connecting pipe can spray water through the nozzle, so as to spray the surface of the steel wire, thereby providing a continuous flow of water during the steel wire cleaning process;
[0014] 2. By setting up the transmission mechanism, adjustment mechanism and cleaning mechanism, the rotation of the servo motor drives the main transmission shaft to rotate, the rotation of the main transmission shaft drives the main sprocket to rotate, the rotation of the main sprocket drives the sub-sprocket to rotate through the chain, the rotation of the sub-transmission shaft drives the screw to rotate, the rotation of the screw drives the slide to move, the movement of the slide drives the mounting plate to move, the movement of the mounting plate drives the round hole to move up and down, and the movement of the round hole drives the brush to clean the wire drawing powder on the surface of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a front cross-sectional structural schematic diagram of the present invention;
[0017] Figure 2 It is a schematic diagram of a top cross-sectional structure of a mounting plate of the present invention;
[0018] Figure 3 It is a structural schematic diagram of the clamping mechanism of the present invention.
[0019] In the figure: 1. box body; 2. installation cover; 3. water tank; 4. water pump; 5. conduit; 6. connecting pipe; 7. nozzle; 8. servo motor; 9. main sprocket; 10. sub-sprocket; 11. chain; 12. ring; 13. mounting frame; 14. screw rod; 15. limit rod; 16. slide seat; 17. mounting plate; 18. round hole; 19. bristles; 20. return spring; 21. clamping plate; 22. drain pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Please refer to Figure 1-3 A cleaning device for a wire drawing powder preparation production line comprises a box body 1, a servo motor 8 and a water pump 4. A water tank 3 is fixedly connected to the top of the box body 1. A water pump 4 is arranged in the water tank 3. The model of the water pump 4 is BSP48180. The water outlet of the water pump 4 passes through the top of the box body 1 and is connected to a spray mechanism. The spray mechanism comprises a conduit 5 fixedly connected to the water outlet of the water pump 4. The lower end of the conduit 5 is connected to a connecting pipe 6. Five nozzles 7 are threadedly connected to the lower side of the connecting pipe 6. The water pump 4 is connected to an external power supply through a first electric wire. A first switch is installed on the side wall of the water tank 3. The water pump 4 can flow the water in the water tank 3 into the connecting pipe 6 through the conduit 5 through the water outlet. The connecting pipe 6 can spray water through the nozzle 7, so that the surface of the steel wire can be sprayed, thereby providing a continuously flowing water flow for the steel wire cleaning process.
[0022] A mounting cover 2 is fixedly connected to the inner bottom of the box body 1, and two symmetrically arranged mounting frames 13 are fixedly connected to the upper side of the mounting cover 2. Two mounting plates 17 are connected to the mounting frame 13 through an adjusting mechanism. The adjusting mechanism includes a screw rod 14 rotatably connected to the mounting frame 13, and two slide seats 16 are threadedly sleeved on the screw rod 14. The slide seat 16 is fixedly connected to the mounting plate 17. A limiting rod 15 is fixedly connected to the top of the mounting frame 13 on one side of the screw rod 14. The lower end of the limiting rod 15 passes through the two slide seats 16 in sequence and is fixedly connected to the bottom of the mounting frame 13. A cleaning mechanism is provided on the mounting plate 17. The cleaning mechanism includes three equidistantly arranged circular holes 18 arranged on the mounting plate 17, and a brush 19 is fixedly connected to the inner wall of the circular hole 18. The rotation of the screw rod 14 drives the slide seat 16 to move, and the movement of the slide seat 16 drives the mounting plate 17 to move. The movement of the mounting plate 17 drives the circular hole 18 to move up and down, and the movement of the circular hole 18 drives the brush 19 to clean the wire drawing powder on the surface of the steel wire.
[0023] A transmission mechanism corresponding to the adjustment mechanism is provided in the installation cover 2, and the transmission mechanism includes a servo motor 8 fixedly connected to the bottom of the box body 1. The model of the servo motor 8 is QXSS-06020E. The driving end of the servo motor 8 passes through the bottom of the box body 1 and the bottom of the installation cover 2 in sequence and is fixedly connected with a main transmission shaft. The upper end of the main transmission shaft is rotatably connected to the top of the installation cover 2. A main sprocket 9 is fixedly sleeved on the main transmission shaft. Sub-sprockets 10 are provided on both sides of the main sprocket 9. A sub-transmission shaft is fixedly sleeved in the sub-sprocket 10. The upper end of the sub-transmission shaft passes through the installation cover in sequence. 2 and the bottom of the mounting frame 13 are fixedly connected to the lower end of the screw rod 14, the lower end of the sub-transmission shaft is rotatably connected to the bottom of the mounting cover 2, the main sprocket 9 and the sub-sprocket 10 are connected through a chain 11, the servo motor 8 is connected to the external power supply through a second wire, and a second switch is installed on the side wall of the box body 1. The rotation of the servo motor 8 drives the main transmission shaft to rotate, the rotation of the main transmission shaft drives the main sprocket 9 to rotate, the rotation of the main sprocket 9 drives the sub-sprocket 10 to rotate through the chain 11, the rotation of the sub-sprocket 10 drives the sub-transmission shaft to rotate, and the rotation of the sub-transmission shaft drives the screw rod 14 to rotate.
[0024] Six clamping mechanisms are fixedly connected to the upper side of the mounting cover 2, and the clamping mechanisms include a circular ring 12 fixedly connected to the top of the mounting cover 2, and four equidistantly arranged clamping plates 21 are arranged inside the circular ring 12, and the clamping plates 21 are connected to the inner wall of the circular ring 12 through two symmetrically arranged return springs 20. The steel wire is placed in the circular ring 12, and the elastic force of the return spring 20 drives the clamping plates 21 to clamp and fix the steel wire. A drain pipe 22 is connected to one side wall of the box body 1, and a switch valve is installed on the drain pipe 22. The cleaned waste water can be discharged through the drain pipe 22 by opening the switch valve.
[0025] Working principle: First, place the steel wire in the ring 12. Due to the elastic force of the return spring 20, the clamp 21 will clamp and fix the steel wire. At this time, connect the second wire of the servo motor 8 to the socket of the external power supply. Then press the second switch to power the servo motor 8. At this time, the rotation of the servo motor 8 drives the main transmission shaft to rotate, and the rotation of the main transmission shaft drives the main sprocket 9 to rotate. The rotation of the main sprocket 9 drives the sub-sprocket 10 to rotate through the chain 11. The rotation of the sub-sprocket 10 drives the sub-transmission shaft to rotate. The rotation of the sub-transmission shaft drives the screw rod 14 to rotate. The rotation of the screw rod 14 drives the slide 16 to move. The movement of the slide 16 drives the installation The plate 17 moves, and the movement of the mounting plate 17 drives the circular hole 18 to move up and down. The movement of the circular hole 18 drives the bristles 19 to clean the wire drawing powder on the surface of the steel wire. At the same time, the water pump 4 is connected to the socket of the external power supply through the first electric wire, so that the water pump 4 can be powered. Then, the first switch is pressed, and the water pump 4 can flow the water in the water tank 3 into the connecting pipe 6 through the conduit 5 through the water outlet end. The connecting pipe 6 can spray water through the nozzle 7, so as to spray the surface of the steel wire, thereby providing a continuous flow of water for the steel wire cleaning process. The cleaned waste water can be discharged through the drain pipe 22 by opening the switch valve. The above is the entire working principle of the present invention.
[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A cleaning device for a wire drawing powder production line, comprising a housing (1), a servo motor (8) and a water pump (4), characterized in that: The top of the box body (1) is fixedly connected to a water tank (3), a water pump (4) is arranged in the water tank (3), the water outlet end of the water pump (4) passes through the top of the box body (1) and is connected to a spray mechanism, the inner bottom of the box body (1) is fixedly connected to a mounting cover (2), the upper side of the mounting cover (2) is fixedly connected to two symmetrically arranged mounting frames (13), the mounting frames (13) are connected to two mounting plates (17) through an adjustment mechanism, the mounting plates (17) are provided with a cleaning mechanism, the mounting cover (2) is provided with a transmission mechanism corresponding to the adjustment mechanism, the upper side of the mounting cover (2) is fixedly connected to six clamping mechanisms, a side wall of the box body (1) is connected to a drain pipe (22), and a switch valve is installed on the drain pipe (22); The adjustment mechanism comprises a screw rod (14) rotatably connected to the mounting frame (13), two slide seats (16) are threadedly sleeved on the screw rod (14), the slide seat (16) is fixedly connected to the mounting plate (17), one side of the screw rod (14) is provided with a limit rod (15) fixedly connected to the top of the mounting frame (13), the lower end of the limit rod (15) passes through the two slide seats (16) in sequence and is fixedly connected to the bottom of the mounting frame (13); The cleaning mechanism comprises three equidistantly arranged circular holes (18) formed on a mounting plate (17), and bristles (19) are fixedly connected to the inner walls of the circular holes (18); The transmission mechanism comprises a servo motor (8) fixedly connected to the bottom of the box body (1), the driving end of the servo motor (8) sequentially passes through the bottom of the box body (1) and the bottom of the mounting cover (2) and is fixedly connected to a main transmission shaft, the upper end of the main transmission shaft is rotatably connected to the top of the mounting cover (2), a main sprocket (9) is fixedly sleeved on the main transmission shaft, sub-sprockets (10) are provided on both sides of the main sprocket (9), a sub-transmission shaft is fixedly sleeved inside the sub-sprocket (10), the upper end of the sub-transmission shaft sequentially passes through the top of the mounting cover (2) and the bottom of the mounting frame (13) and is fixedly connected to the lower end of the screw rod (14), the lower end of the sub-transmission shaft is rotatably connected to the bottom of the mounting cover (2), the main sprocket (9) and the sub-sprocket (10) are connected by a chain (11), the servo motor (8) is connected to an external power supply via a second electric wire, and a second switch is installed on the side wall of the box body (1).
2. A cleaning device for a wire drawing powder production line according to claim 1, characterized in that: The spray mechanism comprises a conduit (5) fixedly connected to the water outlet end of the water pump (4); the lower end of the conduit (5) is connected to a connecting pipe (6); the lower side of the connecting pipe (6) is threadedly connected to five spray heads (7); the water pump (4) is connected to an external power source via a first electric wire; and a first switch is installed on the side wall of the water tank (3).
3. The cleaning device for a wire drawing powder production line according to claim 1, characterized in that: The clamping mechanism comprises a circular ring (12) fixedly connected to the top of the mounting cover (2), four clamping plates (21) arranged equidistantly around the circular ring (12) are arranged inside the circular ring (12), and the clamping plates (21) are connected to the inner wall of the circular ring (12) via two symmetrically arranged return springs (20).
Citation Information
Patent Citations
Wire drawing powder producing, processing and cleaning equipment
CN210188085U