Hole mining device, hole mining machine and hole mining method

By designing a hole mining device with a push-pull frame and hydraulic drive, the time-consuming and labor-intensive problem of traditional hole mining methods is solved, and efficient and safe handling of hole mining is achieved. It is suitable for hole mining of heavy stones, simplifying the equipment structure and Reduced costs.

CN110318753BActive Publication Date: 2024-12-13XIAMEN XIAJIN MACHINERY
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Patent Information

Application Number
CN201910516123.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-14
Publication Date
2024-12-13
Estimated Expiration
2039-06-14

AI Technical Summary

Technical Problem

The traditional cave mining method relies on manpower and support, which is time-consuming and labor-intensive and unsafe, and cannot efficiently and safely pull out stones weighing 27-35 tons from the underground cave.

Method used

A hole mining device is designed, including a fork, a push-pull frame and a push-pull drive mechanism. The push-pull frame is driven to move the fork joint part of the fork through a hydraulic mechanism, and the hole mining material is connected with the push-pull frame by using steel rope to realize the hole Extra-pull and internal pulling of the harvested materials are transported using a fork-mounting machine.

Benefits of technology

It realizes efficient and safe pulling, handling, loading and unloading from the hole, overcoming the shortcomings of traditional methods, and the push-pull rack can be retracted and used as a normal fork-mounting machine, suitable for regular or irregular blocks The handling is simple, compact and low-cost.

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Abstract

The present invention discloses a hole mining device, a hole mining machine and a hole mining method. The hole mining device includes a cargo fork, and the cargo fork includes a fork joint and a connecting part. A push-pull frame and a push-pull driving mechanism are added at the cargo fork, and the push-pull driving mechanism can drive the push-pull frame to move along the fork joint of the cargo fork. After moving outward, the hole mining object and the push-pull frame are connected together through the connecting mechanism. After the connection, the push-pull frame is moved inward to move the hole mining object onto the fork joint of the cargo fork. After that, the hole mining object can be transported to the destination by a fork loader, thereby producing the following technical effects: it has the functions of pulling out, transporting, loading and unloading, stacking and pushing out the hole mining object from the hole, and is efficient, safe and practical.
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Description

Technical Field

[0001] The present invention relates to the technical field of forklift loader, and in particular to a hole mining device, a hole mining machine and a hole mining method thereof. Background Art

[0002] Traditional stone mining is mostly done in open-pit mines, which seriously damages the green mountains and clear waters and pollutes the surrounding environment. In order to protect the green mountains and clear waters, the "stone mining technology drilled into the underground cave" came into being. The ore in the cave is cut by a mining saw or a rope saw, specifically, a gap is cut on the ore, and the width of the gap is generally 20-35mm. After cutting, round steel or sliders are placed in the gap under the stone, and then the stone is pulled out. Each of these stones weighs about 27-35 tons. The traditional way is to rely on manpower and brackets to complete the "pulling out", which is time-consuming, labor-intensive and unsafe. Summary of the invention

[0003] The present invention provides a hole mining device, a hole mining machine and a hole mining method, which overcome the shortcomings of the hole mining method in the background technology.

[0004] One of the technical solutions adopted by the present invention to solve its technical problem is:

[0005] The hole mining device comprises a fork, wherein the fork comprises a fork joint and a connecting part assembled together, and the hole mining device further comprises a push-pull frame and a push-pull driving mechanism, wherein the push-pull driving mechanism connects the fork and the push-pull frame to drive the push-pull frame to move on and along the fork joint, and the push-pull frame is provided with a connecting mechanism capable of connecting the hole mining object to the push-pull frame.

[0006] In one embodiment: the push-pull drive mechanism includes a scissor-type mechanism, the scissor-type mechanism has four connection ends, two of the four connection ends are mounted on the connection part, and the other two connection ends are mounted on the push-pull frame, and the push-pull frame is driven to move along the fork connection part by the scissor-type mechanism.

[0007] In one embodiment: the push-pull drive mechanism further includes an oil cylinder mechanism, the oil cylinder mechanism includes an oil cylinder and a piston rod connected to the oil cylinder, the oil cylinder is rotatably connected to the connecting portion, and the piston rod is rotatably connected to the scissor mechanism.

[0008] In one embodiment, the piston rod is rotatably connected to a connection end of the scissor mechanism which is mounted on the push-pull frame.

[0009] In one embodiment: the connecting portion includes a connecting frame, the connecting frame and the fork connecting portion are fixedly connected together and the connecting frame and the fork connecting portion are arranged to intersect, and the connecting end of the scissor-type mechanism is connected to the connecting frame.

[0010] In one embodiment: the connecting mechanism includes at least one connecting part fixed on the push-pull frame and at least one steel rope, the steel rope is connected to the connecting part on the push-pull frame, and the mined material and the push-pull frame are connected together through the steel rope.

[0011] The second technical solution adopted by the present invention to solve its technical problem is:

[0012] The hole mining machine comprises a fork loader, on which the hole mining device is installed; the fork can be movably connected to the fork loader, and a fork driving mechanism is provided between the fork and the fork loader, and the fork is driven to move relative to the fork loader by the fork driving mechanism; the fork loader has a hydraulic mechanism, and the hydraulic mechanism is connected to the push-pull driving mechanism and the fork driving mechanism to control the movement of the push-pull frame and the movement of the fork.

[0013] The third technical solution adopted by the present invention to solve the technical problem is:

[0014] The hole mining method of the forklift comprises:

[0015] Step 1: The fork driving mechanism drives the fork to move so that the fork joint portion of the fork corresponds to the lower edge of the hole for picking up objects;

[0016] Step 2, the push-pull driving mechanism pushes the push-pull frame outward to move the push-pull frame outward;

[0017] Step 3, connecting the hole mining object and the push-pull frame together through a connecting mechanism;

[0018] Step 4, the push-pull driving mechanism pulls the push-pull frame inward to move the push-pull frame inward, so as to pull the hole-picked objects onto the fork joint of the fork.

[0019] In one embodiment: before step 3, the method further includes step A, in which a plurality of cylindrical parts are plugged under the object mined from the hole.

[0020] In one embodiment: before step 3, step A is also included, wherein a slide plate is inserted under the mined object, and a top surface of the slide plate is provided with anti-slip protrusions; in step 3, the connecting mechanism connects the slide plate to connect the mined object and the push-pull frame together.

[0021] Compared with the background technology, this technical solution has the following advantages:

[0022] A push-pull frame and a push-pull driving mechanism are added to the fork, and the push-pull driving mechanism can drive the push-pull frame to move along the fork connection of the fork. After moving outward, the hole-picked objects and the push-pull frame are connected together through the connecting mechanism. After the connection, the push-pull frame is moved inward to move the hole-picked objects to the fork connection of the fork. After that, the hole-picked objects can be transported to the destination by a fork loader. Therefore, the shortcomings of the background technology are overcome and the following technical effects are produced: first, it has the functions of pulling out, transporting, loading and unloading, stacking and pushing out the hole-picked objects from the hole, which is efficient, safe and practical; second, when the push-pull frame is retracted into the fork, it can be used as an ordinary fork loader to transport regular or irregular blocks of materials.

[0023] The push-pull driving mechanism comprises a scissor-type mechanism, which drives the push-pull frame to move along the fork joint, has a long push-pull stroke, and a simple and compact structure.

[0024] The hole-mined objects and the push-pull frame are connected together by steel ropes, which makes it convenient to connect the hole-mined objects and the push-pull frame together.

[0025] The hydraulic mechanism connects the push-pull driving mechanism and the fork driving mechanism to control the movement of the push-pull frame and the activity of the fork. The push-pull driving mechanism directly utilizes the hydraulic mechanism of the fork loader, which simplifies the mechanism and reduces the cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0027] Figure 1 It is a three-dimensional structural schematic diagram of a hole mining machine according to a specific implementation method.

[0028] Figure 2 It is a schematic diagram of the three-dimensional structure of a hole mining device according to a specific implementation method.

[0029] Figure 3 It is one of the schematic diagrams of the hole mining of the hole mining machine in the specific implementation mode.

[0030] Figure 4 It is the second schematic diagram of the tunnel mining of the tunnel mining machine according to the specific implementation method.

[0031] Figure 5 It is the third schematic diagram of the tunnel mining of the tunnel mining machine according to the specific implementation method.

[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of a skateboard according to a specific implementation method.

[0033] Figure 7 It is a front view schematic diagram of a skateboard according to a specific embodiment.

[0034] Figure 8 It is a partial enlarged structural schematic diagram of a skateboard according to a specific implementation method. DETAILED DESCRIPTION

[0035] For mining machines, please refer to Figures 1 to 5 , comprising a forklift 1 and a mining device 2, the mining machine of the present invention mines out a mining object 3 with a cutting seam 31 cut out, the mining object being, for example, an ore block.

[0036] The mining device 2 includes a fork 21 , a push-pull frame 22 and a push-pull driving mechanism 23 .

[0037] The cargo fork 21 includes a forked portion 211 and a connecting portion that are assembled together. The connecting portion includes a mounting frame 212 and a connecting frame 213 fixedly connected to the mounting frame 212. The connecting frame 213 and the forked portion 211 are fixedly assembled together and the connecting frame and the forked portion are arranged to intersect, such as vertically intersecting, so that the connecting frame 213 and the forked portion 212 are fixedly connected to form an L-shaped structure.

[0038] The push-pull frame 22 is slidably connected to the forked portion 211, so that the push-pull frame 22 can slide along the forked portion 211 and move away from or close to the connecting portion. The push-pull driving mechanism 23 connects the connecting frame 213 and the push-pull frame 22 to drive the push-pull frame 22 to move along the forked portion 211. In the specific structure: the push-pull drive mechanism 23 includes a scissor mechanism 231 and a first cylinder mechanism; the scissor mechanism 231 has four connecting ends, two of the four connecting ends are mounted on the connecting frame 213, and the other two connecting ends are mounted on the push-pull frame 213. The scissor mechanism 231 includes two scissor units connected together horizontally, and each scissor unit includes two connecting rods connected together by rotation in the middle; the first cylinder mechanism includes a first cylinder 232 and a first piston rod 233 connected to the first cylinder 232, the first cylinder 232 is rotationally connected to the connecting frame 213, and the end of the first piston rod 233 is rotationally connected to one of the connecting ends of the scissor mechanism 231 mounted on the push-pull frame 22; the scissor mechanism 231 is controlled to extend and retract by sliding the first piston rod 233 relative to the first cylinder 232, pushing and pulling the push-pull frame 22, and driving the push-pull frame 22 to move outward or inward. With this connection, the push-pull force is large and the push-pull stability is high. As required, the piston rod can also be connected to other positions of the scissor mechanism, or other push-pull driving mechanisms can be used, such as a first oil cylinder mechanism directly connecting the connecting frame and the push-pull frame. As required, the push-pull frame can also be suspended, and even if it is suspended, the push-pull frame moves inward and outward along the fork joint 211 (the moving track is parallel to the fork joint).

[0039] The push-pull frame 22 is provided with a connecting mechanism that can connect the hole-mined object 3 to the push-pull frame 11. The connecting mechanism includes at least one connecting portion 221 fixed on the push-pull frame 22 and at least one steel rope 222, and the steel rope 222 is connected to the connecting portion 221 on the push-pull frame 22, and the hole-mined object 3 and the push-pull frame 22 are connected together through the steel rope 222. In the specific structure: the push-pull frame 22 is provided with at least two connecting rings or hooks arranged at intervals up and down, and the connecting portion includes a connecting ring or a hook.

[0040] The forklift 1 can refer to the existing forklift, such as the XJ988-35 forklift, which includes a frame 11, a cab 12 mounted on the frame 11, a wheel 13 mounted under the frame 11, and a travel drive mechanism mounted on the frame 11 and capable of transmitting and connecting the wheel 13 to drive the wheel 13 to rotate, and the wheel 13 is driven to rotate by the travel drive mechanism to drive the forklift 1 to travel. The forklift 1 is also equipped with a hydraulic mechanism. The fork 21 can be movably connected to the forklift 1, and a fork drive mechanism is provided between the fork 21 and the forklift 1. The fork drive mechanism drives the fork to move relative to the forklift, and the movement includes lifting or angular rotation. The fork drive mechanism includes a lifting arm 14 and a second cylinder mechanism 15. One end of the lifting arm 14 is rotatably connected to the frame 11, and the other end of the lifting arm 14 is rotatably connected to the connection part of the fork 21, such as connected to the mounting frame 212. The second oil cylinder mechanism 15 includes a second oil cylinder and a second piston rod movably connected to the second oil cylinder, the second oil cylinder is rotatably connected to the vehicle frame 11, and the second piston rod is rotatably connected to the lifting arm 14. The lifting arm 14 can be controlled to swing by sliding the second piston rod relative to the second oil cylinder, and the lifting and lowering of the fork 21 can be controlled. The lifting arm 14 is rotatably connected to a rocker arm 16, and a third oil cylinder of the third oil cylinder mechanism 17 is also installed at a position corresponding to the rocker arm 16 on the vehicle frame 11. The third piston on the third oil cylinder is rotatably connected to one end of the rocker arm 16, and the other end of the rocker arm 16 is connected to the connecting part of the fork 21 through the tie rod 18, specifically, one end of the tie rod 18 is rotatably connected to the other end of the rocker arm 16, and the other end of the tie rod 18 is rotatably connected to the mounting frame 212 of the connecting part.

[0041] The hydraulic mechanism of the forklift 1 connects the first cylinder mechanism, the second cylinder mechanism and the third cylinder mechanism to control the movement of the push-pull frame, the lifting and lowering of the fork, and the adjustment of the angle of the fork. The hydraulic mechanism is, for example, a hydraulic source controlled by a multi-way valve.

[0042] Hole extraction methods for forklifts include:

[0043] Step 1: The fork driving mechanism drives the fork 21 to move so that the fork joint 211 of the fork 21 corresponds to the lower edge of the hole 3, for example, the fork joint 211 is horizontally aligned with the lower edge of the hole 3, or is slightly lower than the lower edge of the hole 3;

[0044] Step 2: The first piston rod 233 of the first oil cylinder mechanism extends, driving the scissor mechanism 231 to extend horizontally (the push-pull frame moves away from the connecting frame 213), and pushing the push-pull frame 22 outward to move the push-pull frame 22 outward;

[0045] Step 3, please refer to Figure 3 , the hole-mined object 3 and the push-pull frame 22 are connected together by the steel rope 222; the specific structure is, for example: grooves are processed on both sides of the hole-mined object 3, and the ends of the steel rope 222 are connected to the grooves. If a pin is fixedly inserted in the groove, the steel rope 222 is connected to the pin, and the hole-mined object 3 and the push-pull frame 22 are connected together; or, the steel rope 222 and the push-pull frame 22 cooperate to form a rope ring, and the rope ring is sleeved on the hole-mined object 3, so that the hole-mined object 3 and the push-pull frame 22 are connected together;

[0046] Step 4: The first piston rod 233 of the first oil cylinder mechanism is retracted, driving the scissor mechanism 231 to shorten horizontally (the push-pull frame approaches the connecting frame 213), and the push-pull frame 22 is pulled inward to move the push-pull frame 22 inward, so as to pull the hole-picked object 3 onto the fork connection portion 211 of the fork 21, as shown in FIG. Figure 4 As shown; as needed, the hole-picked objects can be moved to the fork joint 211 of the fork 21 in coordination with the movement of the fork, such as being pulled to the fork joint 211 by a push-pull frame, and then the fork is moved so that the hole-picked objects are completely moved to the fork joint 211.

[0047] Step 5, please refer to Figure 4 The forklift 1 can directly transport the mined object 3 to the destination (stack site or transportation vehicle, etc.), or the forklift 1 can drive the fork 21 to move so that the mined object 3 is safely placed on the fork 21 and then transported to the destination;

[0048] Step 6, please refer to Figure 5 The fork connection portion 211 of the fork 21 corresponds to the upper edge of the target platform at the destination; the first piston rod 233 of the first cylinder mechanism extends, driving the scissor mechanism 231 to extend horizontally (the push-pull frame moves away from the connecting frame 213), and the push-pull frame 22 pushes the mined object 3 to the target platform.

[0049] Before step 3, Figure 3 As shown, the method further includes step A, wherein a plurality of cylindrical parts 4 are provided under the hole-mined object 3, such as plugs in the cutting seam 31, so as to convert the sliding friction into rolling friction during the process of pulling out the hole-mined object 3, thereby reducing the friction of the hole-mined object and reducing wear. The cylindrical parts are round steels of φ16-φ20. The step A can be before step 1, or between step 1 and step 2, or between step 2 and step 3. Between step 4 and step 6, the method further includes step B: untying the connection between the steel rope and the hole-mined object 3.

[0050] In another embodiment: Figure 6 , Figure 7 and Figure 8 As shown, before step 3, step A is also included, wherein a slide plate 5 is inserted under the hole-mined object 3, such as a slide plate 5 is inserted in the cutting seam 31. The slide plate 5 includes a plate body, and the top surface of the plate body is provided with a smooth area and a raised area arranged front and back; the raised area is evenly spaced along the front and back directions. A number of anti-slip protrusions 51 are arranged; and the smooth area is provided with a number of connecting holes 52. In the specific structure: the anti-slip protrusion 51 has a front side wall 511 and a rear side wall 512 arranged front and back, the front side wall 511 is a concave wall with an opening facing forward, and the rear side wall 512 is an inclined wall arranged forward and upward; or, the front side wall 511 is a front inclined wall, and an acute angle with an opening facing forward is formed between the front inclined wall and the bottom wall, and the rear side wall 512 is an inclined wall arranged forward and upward to prevent the hole-mined object from sliding backward during the pushing and pulling process; the slide plate uses material 50Mn2.

[0051] In the step A, first partially insert the slide plate 5 into the cutting slit 31, or align the cutting slit 31, and then directly use the fork 21, or the push-pull frame 22 to push the slide plate 5 into the cutting slit 31. Specifically, step A is before step 1, or between step 1 and step 2, first partially insert the slide plate 5 into the cutting slit 31, or align the cutting slit 31; and in step 2, the push-pull frame 22 pushes against the front end of the slide plate, and the push-pull frame 22 moves outward to insert the lower edge of the hole-collected object into the slide plate from front to back. In step 3, the steel rope 222 is connected to the connecting hole 52 of the slide plate 5, so as to connect the hole-collected object and the push-pull frame together through the slide plate and the steel rope.

[0052] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made according to the patent scope of the present invention and the contents of the specification should still fall within the scope of the present invention.

Claims

1. A mining machine, comprising a forklift, wherein the forklift comprises a frame; characterized in that: The forklift is equipped with a hole mining device, which includes a fork, and the fork includes a fork joint and a connecting part assembled together. The hole mining device also includes a push-pull frame and a push-pull driving mechanism. The push-pull driving mechanism connects the fork and the push-pull frame to drive the push-pull frame to move along the fork joint. The push-pull frame is provided with a connecting mechanism that can connect the hole mining objects to the push-pull frame; the push-pull driving mechanism includes a scissor mechanism, and the scissor mechanism has four connecting ends, two of the four connecting ends are assembled on the connecting end. The connecting part is a connecting part, and the other two connecting ends are mounted on the push-pull frame, and the push-pull frame is driven to move along the fork connecting part through the scissor-type mechanism; the connecting part includes a connecting frame, the connecting frame and the fork connecting part are fixedly mounted together and the connecting frame and the fork connecting part are arranged in an intersecting manner, the connecting frame and the fork connecting part are fixedly connected to form an L-shaped structure, and the connecting end of the scissor-type mechanism is mounted on the connecting frame; the connecting mechanism includes at least one connecting part fixed on the push-pull frame and at least one steel rope, the steel rope is connected to the connecting part on the push-pull frame, and the hole-mined objects and the push-pull frame are connected together through the steel rope; The fork can be movably connected to the fork loader, and a fork driving mechanism is provided between the fork and the fork loader, and the fork is driven to move relative to the fork loader through the fork driving mechanism; the fork loader has a hydraulic mechanism, and the hydraulic mechanism connects the push-pull driving mechanism and the fork driving mechanism to control the movement of the push-pull frame and the movement of the fork; the fork driving mechanism comprises a lifting arm and a second cylinder mechanism, one end of the lifting arm is rotatably connected to the frame, and the other end of the lifting arm is rotatably connected to the connecting part of the fork, the second cylinder mechanism comprises a second cylinder and a second piston rod movably connected to the second cylinder, the second cylinder is rotatably connected to the frame, and the second piston rod is rotatably connected to the lifting arm; a rocker arm is rotatably connected to the lifting arm, and a third cylinder of the third cylinder mechanism is also installed at a position corresponding to the rocker arm on the frame, the third piston on the third cylinder is rotatably connected to one end of the rocker arm, and the other end of the rocker arm is connected to the connecting part of the fork through a pull rod, one end of the pull rod is rotatably connected to the other end of the rocker arm, and the other end of the pull rod is rotatably connected to the mounting frame of the connecting part.

2. The hole mining machine according to claim 1, characterized in that: The push-pull drive mechanism further comprises an oil cylinder mechanism, which comprises an oil cylinder and a piston rod connected to the oil cylinder, wherein the oil cylinder is rotatably connected to the connecting portion, and the piston rod is rotatably connected to the scissor mechanism.

3. The hole mining machine according to claim 2, characterized in that: The piston rod is rotatably connected to a connection end of the scissor mechanism which is mounted on the push-pull frame.

4. The hole mining method of the hole mining machine according to claim 1, characterized in that: include: Step 1: The fork driving mechanism drives the fork to move so that the fork joint portion of the fork corresponds to the lower edge of the hole for picking up objects; Step 2, the push-pull driving mechanism pushes the push-pull frame outward to move the push-pull frame outward; Step 3, connecting the hole mining object and the push-pull frame together through a connecting mechanism; Step 4, the push-pull driving mechanism pulls the push-pull frame inward to move the push-pull frame inward, so as to pull the hole-picked objects onto the fork joint of the fork; Step 5: The forklift transports the mined materials to the destination; Step 6: The fork connection part of the fork corresponds to the upper edge of the target platform at the destination, the first piston rod of the first cylinder mechanism extends, driving the scissor mechanism to extend horizontally, and the push-pull frame pushes the mined objects to the target platform.

5. The hole mining method of the hole mining machine according to claim 4, characterized in that: Prior to step 3, step A is also included, in which a plurality of cylindrical parts are plugged under the excavated material.

6. The hole mining method of the hole mining machine according to claim 4, characterized in that: Before step 3, step A is also included, in which a slide plate is plugged under the excavated object, and a top surface of the slide plate is provided with anti-slip protrusions; in step 3, the connecting mechanism connects the slide plate to connect the excavated object and the push-pull frame together.