Buckle-type radiator side plate

Through the design of the buckle radiator side plate, the bending and reinforcement structure of the welding panel are used to solve the problems of insufficient mechanical strength and insufficient stress release of the radiator side plate, and achieve higher welding stability and service life extension .

CN110736381BActive Publication Date: 2025-01-07泰铂(上海)环保科技股份有限公司
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Patent Information

Application Number
CN201911140244.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-20
Publication Date
2025-01-07
Estimated Expiration
2039-11-20

AI Technical Summary

Technical Problem

The existing radiator side plates have insufficient mechanical strength during assembly and use, which are prone to bending and deformation, and the fins are stripped off, and the stress release is insufficient, resulting in a reduced service life.

Method used

The buckle-type radiator side plate design is adopted. The flip plate and indentation head are formed by bending the welding panel, and grooves and reinforcement ribs are provided on it to form an expansion groove to release stress, improve mechanical strength and welding effect.

Benefits of technology

Effectively release the internal stress of the radiator, enhance the mechanical strength of the edge plate, reduce bending deformation and fin belt loss, extend service life, and improve welding stability and fin firmness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a buckle-type radiator side plate, comprising a welding panel, the two sides of the long side of the welding panel are vertically bent upward to form a flap, the two sides of the short side of the welding panel are vertically bent upward and the top is vertically bent toward the outside of the welding panel to form a pressure head, the welding panel and the flap are both provided with grooves, and the welding panel and the grooves on the flap are connected to form an expansion groove. The present invention can enhance the mechanical strength of the radiator side plate, improve the overall welding effect of the radiator, reduce the phenomenon of fin stripping, and can more simply and effectively release the internal stress of the radiator, ensure the strength of the radiator, and extend the service life of the radiator.
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Description

Technical Field

[0001] The invention relates to the field of radiator side plates, in particular to a buckle-type radiator side plate. Background Art

[0002] With the development of the automotive air-conditioning industry, heat exchangers are becoming more and more lightweight, and the thickness of the raw materials used is becoming thinner and thinner, which also makes the product strength gradually reduced. Therefore, how to increase the product strength based on the existing materials is currently an urgent consideration. The current main assembly methods of the main and side panels of the radiator are lap welding, insertion and buckle. These assembly methods require the side panels to have high mechanical strength, otherwise the radiator is prone to bending and deformation at both ends and the fins at the four corners falling off. In addition, the radiator will also produce stress during brazing and use, so it is necessary to release the stress in time, otherwise it is easy to cause the radiator to deform and reduce the service life of the radiator. The common method to solve the stress effect of radiators in current production is to directly saw off the side panels, but this method has several disadvantages: ① Some radiators have many mounting holes on the side panels, and it is easy to weaken the strength around the mounting holes or even damage the mounting holes when sawing off the side panels; ② The gap when the side panels are sawed off is small, only the thickness of the saw blade, and the stress existing in some larger radiators cannot be fully released; ③ When the side panels are sawed off, the fins at the sawed-off point of the side panels will inevitably be damaged, and it is easy to saw into the flat tubes, causing leakage, which directly leads to the scrapping of the radiator. Summary of the invention

[0003] In view of the defects in the prior art, the purpose of the present invention is to provide a snap-on radiator side plate, which can enhance the mechanical strength of the radiator side plate, improve the overall welding effect of the radiator, reduce the fin stripping phenomenon, and can more easily and effectively release the internal stress of the radiator, thereby ensuring the strength of the radiator and extending the service life of the radiator.

[0004] According to one aspect of the present invention, a buckle-type radiator side plate is provided, comprising a welding panel (1), the two sides of the long side of the welding panel (1) are vertically bent upward to form a flap (2), the two sides of the short side of the welding panel (1) are vertically bent upward and the top end is vertically bent toward the outside of the welding panel (1) to form a pressure head (3), the welding panel (1) and the flap (2) are both provided with grooves, and the grooves on the welding panel (1) and the flap (2) are connected to form an expansion groove (4). The expansion groove can effectively and timely release the internal stress of the product, prevent the radiator from expanding and deforming, and extend the service life of the radiator.

[0005] Preferably, one pressing head (3) is provided on each of the short sides of the welding panel (1). When the short side of the welding panel is short, only one pressing head is required.

[0006] Preferably, two pressure heads (3) are respectively provided on the short sides of the welding panel (1), and the pressure heads (3) are arranged at the two ends of the short sides of the welding panel (1), and the pressure heads (3) at the two ends of the short sides of the welding panel (1) are not connected to leave a gap. The setting of the gap not only prevents interference with the components of the heat sink and the motherboard, but also saves materials and reduces the pressure to a certain extent. When the short side of the welding panel is longer, two pressure heads are provided to enhance the connection strength with the motherboard.

[0007] Preferably, one or more concave-convex reinforcing ribs (5) are provided at the folded edge of the pressure head (3) and the welding panel (1). The provision of the concave-convex reinforcing ribs improves the mechanical strength of the side panel and can effectively prevent the radiator from bending and deforming. The number of concave-convex reinforcing ribs is set according to the length of the short side of the welding panel. When the short side of the welding panel is long, multiple concave-convex reinforcing ribs can be provided to improve the mechanical strength of the side panel itself.

[0008] Preferably, the expansion groove (4) is in the shape of a long oblique strip, and the expansion grooves (4) on both sides of the welding panel (1) are symmetrically arranged in a mirror image.

[0009] Preferably, one or more pairs of expansion grooves (4) are provided in the middle of the welding panel (1) and the flap (2).

[0010] Preferably, the welding panel (1) is provided with a long strip reinforcing rib (6). The long strip reinforcing rib (6) is used to prevent the fins from moving, strengthen the firmness of the fins, and make the welding effect between the side plate and the fins better.

[0011] Preferably, a plurality of the elongated reinforcing ribs (6) are provided and are arranged close to the concave and convex reinforcing ribs (5).

[0012] Preferably, a notch (7) for overlapping with the main board is provided on the folded plate at the top of the pressure head (3) which is bent vertically toward the outside of the welding panel (1). The notch can be designed to have different sizes according to different practical applications to meet the assembly requirements.

[0013] Preferably, a gap (8) is provided between the flap (2) and the pressure head (3), and the width of the gap (8) is 4.5-5 mm. The gap is provided between the flap and the pressure head so as to meet the requirements of mold opening, process, assembly, etc., and save materials.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The buckle-type radiator side plate of the present invention can release the internal stress of the radiator more simply and effectively, prevent the radiator from expanding and deforming, ensure the strength of the radiator, and extend the service life of the radiator;

[0016] (2) The buckle-type radiator side plate of the present invention effectively improves the mechanical strength of the side plate itself, improves the overall welding effect of the radiator, effectively prevents the two ends of the radiator from bending and deforming, and reduces the phenomenon of fin stripping at the four corners;

[0017] (3) The buckle-type radiator side plate of the present invention can effectively prevent the fins from moving, strengthen the firmness of the fins, and make the welding effect between the side plate and the fins better. During the assembly and welding process, it is stable and reliable, and effectively prevents the radiator from deforming;

[0018] (4) The buckle-type radiator side plate of the present invention has a simple structure, ingenious design and remarkable effect;

[0019] (5) The buckle-type radiator side plate of the present invention can add or remove expansion grooves and concave and convex reinforcing ribs according to actual use conditions, which is flexible and can meet various use requirements and has strong practicality;

[0020] (6) The buckle-type radiator side plate involved in the present invention has a simple manufacturing process, guaranteed quality, easy processing and assembly, low cost, firmness and reliability, and is suitable for large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings:

[0022] Figure 1 It is a three-dimensional schematic diagram of the buckle-type radiator side plate of the present invention;

[0023] Figure 2 It is a top view schematic diagram of the buckle type radiator side plate of the present invention;

[0024] Figure 3 It is a side view schematic diagram of the buckle type radiator side plate of the present invention. DETAILED DESCRIPTION

[0025] The present invention is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the present invention, but are not intended to limit the present invention in any form. It should be noted that, for those of ordinary skill in the art, several variations and improvements may be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.

[0026] Example

[0027] This embodiment provides a buckle type heat sink side plate, and its structure is detailed in the attached Figure 1-3As shown: it includes a welding panel 1, the two sides of the long side of the welding panel 1 are vertically bent upward to form a flap 2, the two sides of the short side of the welding panel 1 are vertically bent upward and the top is vertically bent toward the outside of the welding panel 1 to form a pressure head 3, and the welding panel 1 and the flap 2 are both provided with grooves, and the grooves on the welding panel 1 and the flap 2 are connected to form an expansion groove 4. The expansion groove can effectively and timely release the internal stress of the product, prevent the radiator from expanding and deforming, and extend the service life of the radiator.

[0028] Furthermore, a pressure head 3 is respectively provided on the short sides of the welding panel 1. When the short side of the welding panel is short, only one pressure head is required.

[0029] Furthermore, two pressure heads 3 are respectively provided on the short sides of the welding panel 1. The pressure heads 3 are arranged at both ends of the short sides of the welding panel 1, and the pressure heads 3 at both ends of the short sides of the welding panel 1 are not connected with a gap. The setting of the gap not only prevents interference with the components of the radiator and the motherboard, but also saves materials and reduces the pressure to a certain extent. When the short side of the welding panel is longer, two pressure heads are set to strengthen the connection strength with the motherboard.

[0030] Furthermore, one or more concave-convex reinforcing ribs 5 are provided at the folded edge between the pressure head 3 and the welding panel 1. The provision of the concave-convex reinforcing ribs improves the mechanical strength of the side panel and can effectively prevent the radiator from bending and deforming. The number of concave-convex reinforcing ribs is set according to the different lengths of the short sides of the welding panel. When the short side length of the welding panel is large, multiple concave-convex reinforcing ribs can be provided to improve the mechanical strength of the side panel itself.

[0031] Furthermore, the expansion groove 4 is in the shape of a long oblique strip, and the expansion grooves 4 on both sides of the welding panel 1 are symmetrically mirrored.

[0032] Furthermore, one or more pairs of expansion grooves 4 are provided in the middle of the welding panel 1 and the flap 2 .

[0033] Furthermore, the welding panel 1 is provided with a long strip reinforcing rib 6. The long strip reinforcing rib 6 is used to prevent the fin from moving, strengthen the firmness of the fin, and make the welding effect between the side plate and the fin better.

[0034] Furthermore, there are multiple long strip reinforcing ribs 6 , and they are arranged close to the concave-convex reinforcing ribs 5 .

[0035] Furthermore, a notch 7 for overlapping with the main board is provided on the folded plate at the top of the pressure head 3 which is vertically bent toward the outside of the welding panel 1. The notch is designed to have different sizes according to different practical applications, and it only needs to meet the assembly requirements.

[0036] Furthermore, a gap 8 is provided between the flap 2 and the pressure head 3, and the width of the gap 8 is 4.5-5 mm. The gap is not connected between the flap and the pressure head to meet the requirements of mold opening, process, assembly, etc., and save materials.

[0037] This embodiment has the following beneficial effects:

[0038] (1) It can release the internal stress of the radiator more easily and effectively, prevent the radiator from expanding and deforming, ensure the strength of the radiator, and extend the service life of the radiator;

[0039] (2) It effectively improves the mechanical strength of the side plate itself, improves the overall welding effect of the radiator, effectively prevents the bending and deformation of the two ends of the radiator, and reduces the phenomenon of fin stripping at the four corners;

[0040] (3) It can effectively prevent the fins from moving, strengthen the firmness of the fins, make the welding effect between the side plate and the fins better, and is stable and reliable during the assembly and welding process, effectively preventing the radiator from deforming;

[0041] (4) It has a simple structure, ingenious design and remarkable effect;

[0042] (5) The expansion grooves and concave and convex reinforcement ribs can be added or removed according to the actual use conditions, which is flexible and can meet various use requirements and is highly practical;

[0043] (6) The manufacturing process is simple, the quality is guaranteed, it is easy to process and assemble, the cost is low, it is firm and reliable, and it is suitable for large-scale promotion.

[0044] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art may make various modifications or variations within the scope of the claims, which do not affect the essence of the present invention.

Claims

1. A buckle-type radiator side plate, comprising a welding panel (1), wherein both sides of the long sides of the welding panel (1) are vertically bent upward to form a flap (2), characterized in that: The short sides of the welding panel (1) are bent vertically upwards on both sides and the top end is bent vertically toward the outside of the welding panel (1) to form a pressure head (3); the welding panel (1) and the flap (2) are both provided with grooves, and the grooves on the welding panel (1) and the flap (2) are connected to form an expansion groove (4); and one or more concave-convex reinforcing ribs (5) are provided at the folded edges of the pressure head (3) and the welding panel (1).

2. The buckle type radiator side plate according to claim 1, characterized in that: A pressure head (3) is respectively provided on the short sides of both sides of the welding panel (1).

3. The buckle type radiator side plate according to claim 1, characterized in that: Two pressure heads (3) are respectively provided on the short sides of the welding panel (1); the pressure heads (3) are arranged at the two ends of the short sides of the welding panel (1); and the pressure heads (3) at the two ends of the short sides of the welding panel (1) are not connected and a gap is left.

4. The buckle type radiator side plate according to claim 1, characterized in that: The expansion groove (4) is in the shape of a long oblique strip, and the expansion grooves (4) on both sides of the welding panel (1) are arranged in a symmetrical mirror image.

5. The buckle type radiator side plate according to claim 4, characterized in that: A pair or more pairs of expansion grooves (4) are provided at the middle position between the welding panel (1) and the flap (2).

6. The buckle-type radiator side plate according to claim 1, characterized in that: The welding panel (1) is provided with long strip reinforcing ribs (6).

7. The buckle type radiator side plate according to claim 6, characterized in that: A plurality of the long strip reinforcing ribs (6) are provided and are arranged close to the concave and convex reinforcing ribs (5).

8. The buckle type radiator side plate according to claim 1, characterized in that: A notch (7) for overlapping with the main board is provided on a folded plate at the top end of the pressure head (3) which is vertically bent toward the outside of the welding panel (1).

9. The buckle type radiator side plate according to claim 1, characterized in that: A gap (8) is provided between the flap (2) and the pressure head (3), and the width of the gap (8) is 4.5-5 mm.

Citation Information

Patent Citations

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  • Side board of heat exchanger

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  • Auto radiator baffle

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  • Hasp type radiator side plate

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