Automatic production line for smoke sensor

Abstract

The application discloses a cigarette smoke sensor automatic production line, which comprises a conveying assembly (10), a labyrinth loading substation (100), a circuit board assembling substation (200), at least two photoelectric element assembling substations (300), a welding substation (400), a calibration substation (500) and a wax coating substation (600). The conveying assembly (10) conveys semi-finished products in a production process between the substations, the substations are arranged according to working procedures and automatically process and detect the semi-finished products according to the working procedures, and the substations can automatically detect processing results and remove unqualified semi-finished products from the conveying assembly. The cigarette smoke sensor automatic production line can automatically produce cigarette smoke sensors, and automatically detects the processing quality of the semi-finished products in necessary working procedures, so that the labor cost is reduced and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to an automatic production line, in particular to a smoke sensor automatic production line. BACKGROUND

[0002] The existing smoke sensor products are mostly produced by manual production line. Personnel are arranged according to process procedures to perform assembly, welding, product calibration, final detection, labeling and other work. The manual production method is time-consuming and laborious, and is prone to rework due to mistakes in the production process, further reducing production efficiency. SUMMARY

[0003] The purpose of the present application is to provide a smoke sensor automatic production line, which can automatically produce smoke sensors and automatically detect the processing quality of semi-finished products at each process, thereby reducing labor costs and improving production efficiency.

[0004] The present application provides a smoke sensor automatic production line, which comprises a conveying assembly capable of conveying semi-finished products in the production process. The smoke sensor automatic production line is further provided with a labyrinth loading substation, a circuit board assembly substation, at least two photoelectric element assembly substations, a welding substation, a calibration substation and a waxing substation along the conveying assembly. The labyrinth loading substation can load a labyrinth and put it into the conveying assembly. The circuit board assembly substation can extract the labyrinth on the conveying assembly and load and assemble a circuit board. The circuit board assembly substation comprises a first position detection device capable of detecting the assembly position of the circuit board. The circuit board assembly substation can also put the semi-finished product detected by the first position detection device back into the conveying assembly. The photoelectric element assembly substation can extract the semi-finished product on the conveying assembly and load and assemble a transmitting tube and a receiving tube, respectively. Each photoelectric element assembly substation comprises a second position detection device capable of detecting the assembly position of the transmitting tube and the receiving tube. The photoelectric element assembly substation can also put the semi-finished product detected by the second position detection device back into the conveying assembly. The welding substation can extract the semi-finished product on the conveying assembly and weld the transmitting tube and the receiving tube to the circuit board. The welding substation comprises a welding detection device capable of detecting the welding quality of the transmitting tube and the receiving tube. The welding substation can also put the semi-finished product detected by the welding detection device back into the conveying assembly. The calibration substation can extract the semi-finished product on the conveying assembly and calibrate it. The calibration substation can also put the calibrated semi-finished product back into the conveying assembly. The waxing substation can extract the semi-finished product on the conveying assembly and wax the circuit board. The waxing substation comprises a waxing detection device capable of detecting the waxing quality of the circuit board. The waxing substation can also put the semi-finished product detected by the waxing detection device back into the conveying assembly.

[0005] The smoke sensor automatic production line can automatically produce smoke sensors through each sub-station, and automatically detect the processing quality of the semi-finished products in each process, thereby reducing labor costs and improving production efficiency.

[0006] In an illustrative embodiment of the smoke sensor automatic production line, the smoke sensor automatic production line is further provided with four secondary assembly sub-stations, a final detection sub-station, and a laser engraving sub-station along the conveying assembly. The secondary assembly sub-stations can extract the semi-finished products on the conveying assembly and assemble the shielding shell, the upper cover, the light guide column, the insect-proof cover, and the lower cover, respectively. Each secondary assembly sub-station includes a third position detection device that can detect the assembly positions of the shielding shell, the upper cover, the light guide column, the insect-proof cover, and the lower cover. The secondary assembly sub-station can also return the semi-finished products detected by the third position detection device to the conveying assembly. The final detection sub-station can extract the semi-finished products on the conveying assembly and perform final detection. The final detection sub-station can also return the semi-finished products detected to the conveying assembly. The laser engraving sub-station can extract the semi-finished products on the conveying assembly and engrave the product information label on the semi-finished products. The laser engraving sub-station includes an engraving detection device that can detect the quality of the product information label. The laser engraving sub-station can also pick out the semi-finished products that fail the detection of the engraving detection device.

[0007] In an illustrative embodiment of the smoke sensor automatic production line, the smoke sensor automatic production line has a plurality of calibration sub-stations, and the calibration parameters of the plurality of calibration sub-stations can be different. The smoke sensor automatic production line further includes a first six-axis robot having a code scanning gun. The first six-axis robot can extract the semi-finished products on the conveying assembly and scan the two-dimensional code. The first six-axis robot can also move the semi-finished products to the corresponding calibration sub-station according to the scanning result. In this way, the smoke sensor automatic production line can be suitable for mixed-line automatic production of different types of smoke sensors.

[0008] In an illustrative embodiment of the smoke sensor automatic production line, the smoke sensor automatic production line has a plurality of final detection sub-stations, and the detection parameters of the plurality of final detection sub-stations can be different. The smoke sensor automatic production line further includes a second six-axis robot having a code scanning gun. The second six-axis robot can extract the semi-finished products on the conveying assembly and scan the two-dimensional code. The second six-axis robot can also move the semi-finished products to the corresponding final detection sub-station according to the scanning result. In this way, the smoke sensor automatic production line can be suitable for mixed-line automatic production of different types of smoke sensors.

[0009] In an exemplary embodiment of the cigarette smoke sensor automatic production line, the conveying assembly comprises two ring-belt conveyors, the labyrinth feeding substation, the circuit board assembling substation, the photoelectric element assembling substations and the welding substation are arranged on both sides of one ring-belt conveyor, and the calibration substation, the wax coating substation, the final detection substation and the laser engraving substation are arranged on both sides of the other ring-belt conveyor.

[0010] In an exemplary embodiment of the cigarette smoke sensor automatic production line, the circuit board assembling substation, the photoelectric element assembling substations, the welding substation, the calibration substation, the wax coating substation, the secondary assembling substations, the final detection substation and the laser engraving substation each have an unqualified station for storing unqualified semi-finished products.

[0011] In an exemplary embodiment of the cigarette smoke sensor automatic production line, the conveying assembly comprises a first rework input port, a second rework input port and a third rework input port. The first rework input port is arranged between the labyrinth feeding substation and the circuit board assembling substation and is used for placing semi-finished products in the production process. The second rework input port is arranged between the welding substation and the calibration substation and is used for placing semi-finished products in the production process. The third rework input port is arranged between the final detection substation and the laser engraving substation and is used for placing semi-finished products in the production process. For unqualified semi-finished products, rework can be completed online, and the reworked products can be tested in the assembling machine.

[0012] In an exemplary embodiment of the cigarette smoke sensor automatic production line, the welding detection device, the wax coating detection device and the laser engraving detection device are each a visual detection device.

[0013] In a schematic embodiment of the cigarette smoke sensor automated production line, the photoelectric appliance element assembling substation comprises a first frame, an operation table, a limiting member, a pair of driving wheels, a positioning member, a positioning member and a bending member. The operation table is fixedly connected to the first frame, and the operation table has an operation plane. The limiting member is fixedly connected to the first frame, and the limiting member has a limiting surface parallel to and opposite to the operation plane, and a limiting gap is formed between the limiting surface and the operation plane. Each driving wheel is rotatably arranged on the first frame, and the pair of driving wheels are arranged on both sides of the operation table along a first direction parallel to the operation plane, and the axes of the driving wheels are respectively parallel to the operation plane and perpendicular to the first direction. The pair of driving wheels can drive the braid to move along the first direction, and when reaching a bending position, the braid body is located in the limiting gap, and the element body of the braid is located outside the operation plane. The positioning member is movably arranged on the first frame along a second direction parallel to the operation plane and perpendicular to the first direction and the opposite direction thereof, and the positioning member can abut against the element body at the bending position along the second direction and move it relative to the operation table. The bending member is movably arranged on the first frame along a third direction perpendicular to the operation plane and the opposite direction thereof, and the bending member can abut against the pin of the electronic element abutted by the positioning member along the third direction outside the operation plane and bend it.

[0014] In a schematic embodiment of the cigarette smoke sensor automated production line, the photoelectric appliance element assembling substation further comprises a clamping member and a resilient member. The clamping member is movably arranged on the bending member along the third direction and the opposite direction thereof. The resilient member applies force to the bending member and the clamping member respectively, and in the process of abutting and bending the pin of the electronic element, the resilient member can drive the clamping member to abut the pin of the electronic element on the operation plane. In this way, the position of the pin during the bending process is further fixed, and the processing precision is improved.

[0015] In a schematic embodiment of the cigarette smoke sensor automated production line, the welding substation comprises a second frame, a rotary table, at least two fixing mechanisms and a second connector. The rotary table is rotatably connected to the second frame about a rotation axis. The two fixing mechanisms are arranged on the rotary table and are uniformly distributed about the rotation axis of the rotary table, and each fixing mechanism comprises a fixing unit and a first connector. The fixing unit is used for fixing and releasing the semi-finished product. The fixing unit of each fixing mechanism can be turned to a feeding and discharging station and a welding station of the welding substation respectively with the rotary table. The first connector is used for providing driving energy to the fixing unit belonging to the same fixing mechanism. The second connector can move relative to the rotary table to connect and disconnect the first connector corresponding to the fixing unit moving to the feeding and discharging station. The second connector and the first connector connected to each other can transmit driving energy.

[0016] In one illustrative embodiment of the cigarette smoke sensor automated production line, each fixed unit comprises a pair of clamping cylinders capable of moving towards or away from each other in a direction perpendicular to the rotation axis of the rotary table to clamp or release the semi-finished product. The rotary table has at least two through openings arranged in a first direction parallel to the rotation axis of the rotary table. Each through opening corresponds to the position of a pair of clamping arms in the first direction, so that the workpiece can reach between a pair of clamping arms in the first direction. This structure is conducive to space saving.

[0017] In one illustrative embodiment of the cigarette smoke sensor automated production line, the calibration sub-station comprises a fixed frame, a movable frame, an adapter unit and a sample fixing member. The movable frame is movably connected to the fixed frame in a fifth direction and the opposite direction thereof. The adapter unit comprises an adapter frame, a driving member and an elastic member. The adapter frame is movably connected to the movable frame in a sixth direction perpendicular to the fifth direction and the opposite direction thereof, and is limited to move between a first position and a second position. The driving member is movably connected to the movable frame in the sixth direction and the opposite direction thereof. The elastic member applies force to the adapter frame and the driving member, and the driving member can drive the adapter frame to move from the first position to the second position in the sixth direction through the elastic member. The sample fixing member is connected to the adapter frame and is used to fix the optical sample.

[0018] In one illustrative embodiment of the cigarette smoke sensor automated production line, the wax coating sub-station comprises a third frame, a wax dipping driving mechanism, a wax pool, a wax scoop and a wax scooping driving member. The wax dipping driving mechanism comprises a wax dipping mechanical arm, a swinging member, a swinging driving unit and a clamping unit. The fixed end of the wax dipping mechanical arm is connected to the third frame, and the movable end thereof can move at least in a seventh direction and the opposite direction thereof relative to the third frame. The swinging member is rotatably connected to the movable end of the wax dipping mechanical arm, and the rotation axis thereof is perpendicular to the seventh direction. The swinging member has a swinging end away from the rotation axis in a direction perpendicular to the rotation axis. The swinging driving unit can drive the swinging member to reciprocally swing relative to the movable end of the wax dipping mechanical arm. The clamping unit is connected to the swinging end of the swinging member and is used to clamp the circuit board. The clamping unit can move in the seventh direction and the opposite direction thereof relative to the third frame to drive the circuit board to dip wax, and can swing under the driving of the swinging member to implement wax throwing. The wax pool is used to contain wax liquid. The wax scoop can move relative to the wax pool to scoop up the wax liquid in the wax pool for the circuit board to dip wax. The wax scooping driving member can drive the wax scoop to move.

[0019] The above-mentioned features, technical characteristics, advantages and implementation modes of the cigarette smoke sensor automated production line will be further described in the following preferred embodiments in a clear and easy-to-understand manner combined with the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS

[0020] The following figures are for illustrative purposes only and do not limit the scope of the invention.

[0021] Figure 1 This is a schematic diagram illustrating one implementation of an automated production line for smoke detectors.

[0022] Figure 2 A partial structural schematic diagram of one embodiment of an optoelectronic component assembly substation.

[0023] Figure 3 A partial view of the optoelectronic component assembly station.

[0024] Figure 4 A partial view of another state of the optoelectronic component assembly station.

[0025] Figure 5 This is a schematic diagram illustrating one possible implementation of a welding substation.

[0026] Figure 6 Harmony Figure 5 The diagram shows a partial structural schematic of the welding substation.

[0027] Figure 7 This is a schematic diagram illustrating one possible implementation of a calibration substation.

[0028] Figure 8 for Figure 7 The diagram shows a partial exploded view of the calibration substation.

[0029] Figure 9 This is a schematic diagram illustrating one embodiment of a waxing substation.

[0030] Figure 10 for Figure 9 The diagram shows the structure of the wax-dip driving mechanism of the waxing station.

[0031] Label Explanation

[0032] 10 Conveying Components

[0033] 11, 12 Circular Belt Conveyors

[0034] 13 First rework input point

[0035] 14 Second rework input point

[0036] 15 Third rework input point

[0037] 100 feeding stations

[0038] 200 Circuit Board Assembly Stations

[0039] 300 Optoelectronic Component Assembly Station

[0040] 310 first frame body

[0041] 322 operation table

[0042] 324 limiting piece

[0043] 332 driving wheel

[0044] 342 positioning piece

[0045] 352 bending piece

[0046] 362 clamping piece

[0047] 364 elastic piece

[0048] 390 braiding

[0049] 398 pin

[0050] 400 welding substation

[0051] 410 second frame body

[0052] 420 rotating table

[0053] 421 giving way opening

[0054] 430 fixing mechanism

[0055] 431 fixing unit

[0056] 4311 clamping air cylinder

[0057] 432 first joint

[0058] 440 second joint

[0059] 500 calibration substation

[0060] 510 fixing frame

[0061] 520 moving frame

[0062] 530 adapting unit

[0063] 531 adapting frame

[0064] 532 driving piece

[0065] 534 driving air cylinder

[0066] 540 sample fixing piece

[0067] 541 rotating piece

[0068] 543 second screw

[0069] 550 positioning assembly

[0070] 560 pressing assembly

[0071] 570 loading turntable

[0072] 580 clamp

[0073] 590 first six-axis robot

[0074] 600 waxing substation

[0075] 610 third frame body

[0076] 620 wax dipping driving mechanism

[0077] 621 wax dipping mechanical arm

[0078] 6211 movable end

[0079] 622 swinging member

[0080] 6221 swinging end

[0081] 623 swinging driving unit

[0082] 624 rotating motor

[0083] 627 clamping unit

[0084] 630 wax pool

[0085] 640 wax spoon

[0086] 650 wax scooping driving member

[0087] 700 secondary assembly substation

[0088] 800 final detection substation

[0089] 890 second six-axis robot

[0090] 900 laser engraving substation

[0091] D1 first direction

[0092] D2 second direction

[0093] D3 third direction

[0094] D4 fourth direction

[0095] D5 fifth direction

[0096] D6 sixth direction

[0097] D7 seventh direction

[0098] D8 eighth direction

[0099] D9 eighth direction

[0100] L1 rotation axis of the wobble member DETAILED DESCRIPTION

[0101] In order to make the technical features, objectives and effects of the application more clearly understood, the specific embodiments of the application will be described with reference to the drawings, in which the same reference numerals represent the same or similar components having the same function.

[0102] In this document, "illustrative" means "serving as an example, instance, or illustration," and should not necessarily be construed as preferred or advantageous over other examples. The as illustrated, embodiments should not be construed as preferred or advantageous over other examples.

[0103] In order to make the technical features, objectives and effects of the application more clearly understood, the specific embodiments of the application will be described with reference to the drawings, in which the same reference numerals represent the same or similar components having the same function.

[0104] Figure 1 Structure diagram of a schematic embodiment of the cigarette sensing probe automatic production line. Referring to Figure 1 , the cigarette sensing probe automatic production line comprises a conveying assembly 10 capable of conveying semi-finished products in the production process. The cigarette sensing probe automatic production line further comprises a labyrinth loading substation 100, a circuit board assembly substation 200, three photoelectric element assembly substations 300, four welding substations 400, four calibration substations 500, a wax coating substation 600, four secondary assembly substations 700, two final detection substations 800, and a laser engraving substation 900 arranged along the conveying direction of the conveying assembly 10.

[0105] The labyrinth loading substation 100 is capable of loading labyrinths and placing them into the conveying assembly 10. The circuit board assembly substation 200 is capable of extracting the labyrinths on the conveying assembly 10 and loading and assembling circuit boards. The circuit board assembly substation 200 comprises a first position detection device capable of detecting the assembly position of the circuit board by the mounting height of the circuit board relative to the labyrinth. The circuit board assembly substation 200 is further capable of placing semi-finished products detected as qualified by the first position detection device back to the conveying assembly 10, and placing semi-finished products detected as unqualified into an unqualified station. In the schematic embodiment, the labyrinth loading substation 100 and the circuit board assembly substation 200 have a model detection function, which prevents incorrect loading of labyrinths and circuit boards during mixed-line production.

[0106] The three photoelectric element assembly sub-stations 300 are used to extract the semi-finished product on the conveying assembly 10 and assemble the emission tube. Two of the three photoelectric element assembly sub-stations 300 are used to assemble the emission tube, and the other one is used to assemble the receiving tube. The two photoelectric element assembly sub-stations 300 used to assemble the emission tube can be used to assemble emission tubes with different forming angles and different forming heights. Although the embodiment includes two photoelectric element assembly sub-stations 300 used to assemble the emission tube, the number of the photoelectric element assembly sub-stations 300 used to assemble the emission tube can be one or the number of the photoelectric element assembly sub-stations 300 used to assemble the receiving tube can be two in other embodiments. Each photoelectric element assembly sub-station 300 includes a second position detection device that can detect the assembly position of the emission tube and the receiving tube. The photoelectric element assembly sub-station 300 can also return the semi-finished product detected by the second position detection device to the conveying assembly 10 and put the semi-finished product that fails the detection into the unqualified station.

[0107] The welding sub-station 400 can extract the semi-finished product on the conveying assembly 10 and weld the emission tube, the receiving tube, and the shielding shell to the circuit board. The welding sub-station 400 includes a welding detection device, which is a visual detection device in the embodiment, and can detect the welding quality of the emission tube, the receiving tube, and the shielding shell by visually checking the welding points. The welding sub-station 400 can also return the semi-finished product detected by the welding detection device to the conveying assembly 10 and put the semi-finished product that fails the detection into the unqualified station.

[0108] The calibration sub-station 500 can extract the semi-finished product on the conveying assembly 10 and calibrate it. The calibration sub-station 500 can also return the semi-finished product that passes the calibration to the conveying assembly 10 and put the semi-finished product that fails the calibration into the unqualified station. In the embodiment, the calibration parameters of the four calibration sub-stations 500 can be different to adapt to the calibration of smoke detectors of different models. Referring to Figure 1 , the smoke detector automatic production line also includes a first six-axis robot 590 with a code scanning gun. The first six-axis robot 590 can extract the semi-finished product on the conveying assembly 10 and scan the two-dimensional code. After identifying the model of the smoke detector by scanning the two-dimensional code, the first six-axis robot 590 can move the semi-finished product to the corresponding calibration sub-station 500 for calibration according to the model of the smoke detector and the preset program. In this way, the smoke detector automatic production line can be used for mixed-line production of smoke detectors of different models. However, it is not limited to this. In other embodiments, the number of calibration sub-stations 500 can be one according to actual conditions. When there are several calibration sub-stations 500, the calibration parameters of the several calibration sub-stations 500 can also be the same.

[0109] The waxing sub-station 600 is capable of extracting the semi-finished product on the conveying assembly 10 and applying wax to the circuit board. The waxing sub-station 600 comprises a waxing detection device, which is a visual detection device in the illustrative embodiment, and is capable of detecting the quality of the waxing of the circuit board. The waxing sub-station 600 is also capable of returning the semi-finished product that passes the detection of the waxing detection device to the conveying assembly 10.

[0110] The four secondary assembly sub-stations 700 are capable of extracting the semi-finished product on the conveying assembly 10 and feeding the shield shell, the upper cover, the light guide column, the insect-proof cover, and the lower cover, respectively. Each secondary assembly sub-station 700 comprises a third position detection device, which is capable of detecting the assembly position of the shield shell, the upper cover, the light guide column, the insect-proof cover, and the lower cover by the mounting height of the shield shell, the upper cover, the light guide column, the insect-proof cover, and the lower cover relative to the labyrinth. The secondary assembly sub-station 700 is also capable of returning the semi-finished product that passes the detection of the third position detection device to the conveying assembly 10, and placing the semi-finished product that fails the detection into the unqualified work station.

[0111] The final detection sub-station 800 is capable of extracting the semi-finished product on the conveying assembly 10 and performing final detection. The final detection sub-station 800 is also capable of returning the semi-finished product that passes the detection to the conveying assembly 10, and placing the semi-finished product that fails the detection into the unqualified work station. In the illustrative embodiment, the detection parameters of the two final calibration sub-stations 500 can be different to adapt to the detection of smoke sensing probes of different models. Referring to Figure 1 , the smoke sensing probe automatic production line further comprises a second six-axis robot 890 having a code scanning gun. The second six-axis robot 890 is capable of extracting the semi-finished product on the conveying assembly 10 and scanning the two-dimensional code. After identifying the model of the smoke sensing probe by scanning the two-dimensional code, the second six-axis robot 890 is also capable of moving the semi-finished product to the corresponding final detection sub-station 800 for detection according to the model of the smoke sensing probe and the preset program. In this way, the smoke sensing probe automatic production line can be adapted to the mixed production of smoke sensing probes of different models. However, it is not limited thereto. In other illustrative embodiments, the number of final detection sub-stations 800 can be set to one or more than two according to actual conditions. When there are a plurality of final detection sub-stations 800, the detection parameters of the plurality of final detection sub-stations 800 can also be the same.

[0112] The laser engraving sub-station 900 is capable of extracting the semi-finished product on the conveying assembly 10 and engraving the product information label on the semi-finished product. The laser engraving sub-station 900 comprises an engraving detection device, which is a visual detection device in the illustrative embodiment, and is capable of detecting the quality of the product information label. The laser engraving sub-station 900 is also capable of picking out the semi-finished product that fails the detection of the engraving detection device and placing it into the unqualified work station.

[0113] The smoke sensor automatic production line can automatically produce smoke sensors through each substation, automatically detect the processing quality of semi-finished products in each process, reduce labor costs and improve production efficiency.

[0114] In an illustrative embodiment, with reference to Figure 1 , the conveying assembly 10 includes two ring belt conveyors 11, 12, a labyrinth feeding substation 100, a circuit board assembly substation 200, an optoelectronic element assembly substation 300, and a welding substation 400 are arranged on both sides of one ring belt conveyor 11, a calibration substation 500, a wax coating substation 600, a final detection substation 800, and a laser engraving substation 900 are arranged on both sides of the other ring belt conveyor 12. Each secondary assembly substation 700 is arranged on both sides of the ring belt conveyor 11 or the ring belt conveyor 12 according to the requirements of the process, thereby fully utilizing the site space and saving the use area.

[0115] In an illustrative embodiment, with reference to Figure 1 , the conveying assembly 10 includes a first rework input port 13, a second rework input port 14, and a third rework input port 15. The first rework input port 13 is arranged between the labyrinth feeding substation 100 and the circuit board assembly substation 200. The circuit board assembly substation 200, the optoelectronic element assembly substation 300, and the welding substation 400 can put the semi-finished products that are not qualified after detection into the conveying assembly 10 from the first rework input port 13 and automatically rework. The second rework input port 14 is arranged between the welding substation 400 and the calibration substation 500. The calibration substation 500 can put the semi-finished products that are not qualified after calibration into the conveying assembly 10 from the second rework input port 14 and rework. The third rework input port 15 is arranged between the final detection substation 800 and the laser engraving substation 900. The laser engraving substation 900 can put the semi-finished products that are not qualified after detection into the conveying assembly 10 from the second rework input port 14 and automatically rework. The semi-finished products that are not qualified can be reworked online, and the assembly machine test process after rework, further improving the production efficiency.

[0116] Figure 2 A structure diagram of an illustrative embodiment of the optoelectronic element assembly substation. Figure 3 A partial view of the optoelectronic element assembly substation. With reference to Figure 2 and Figure 3The photoelectric component assembling substation 300 comprises a first frame 310, an operation table 322, a limiting member 324, a pair of driving wheels 332, a positioning member 342 and a bending member 352. The operation table 322 is fixedly connected to the first frame 310, and has an operation plane. The limiting member 324 is fixedly connected to the first frame 310, and has a limiting plane parallel to and opposite to the operation plane. The electrical components as the emitting tubes or receiving tubes are arranged on the ribbon 390 in advance, and the limiting plane and the operation plane form a limiting gap for accommodating the ribbon body of the ribbon 390, for limiting the ribbon body to the operation plane. The pair of driving wheels 332 are arranged on both sides of the operation table 322 along a first direction D1 parallel to the operation plane, and the axes of the driving wheels 332 are respectively parallel to the operation plane and perpendicular to the first direction D1. The pair of driving wheels 332 can drive the ribbon 390 to move along the first direction D1. The driving wheels 332 can sequentially convey the electrical components to a bending position, at which the ribbon body of the ribbon 390 is located in the limiting gap, and the component body is located outside the operation plane. The positioning member 342 can move along a second direction D2 and abut against the component body of each electrical component when the electrical component moves to the bending position, so that the component body is kept in a preset position after moving relative to the operation table 322 to achieve positioning. Thus, the distance from each component body of the electrical component reaching the bending position to the edge of the operation plane is equal. The bending member 352 is movably arranged on the first frame 310 along a third direction D3 and the opposite direction thereof perpendicular to the operation plane. The bending member 352 can abut against the pin 398 of the electrical component abutted by the positioning member 342 outside the operation plane along the third direction D3 and bend the pin 398 at the edge of the operation plane. The photoelectric component assembling substation can keep each electrical component in a preset position by the positioning member 342 before bending each electrical component, and can bend the pin 398 of the electrical component by the bending member 352 abutting against the operation plane, so that the bending positions of the pins 398 of each electrical component are equal, and the processing precision of the electrical component is improved.

[0117] Figure 4 Another state of the photoelectric component assembling substation is partially shown. Referring to Figure 3 and Figure 4 The photoelectric component assembling substation further comprises a clamping member 362 and a resilient member 364. The clamping member 362 is movably arranged on the bending member 352 along the third direction D3 and the opposite direction thereof. The resilient member 364 is a compression spring arranged along the third direction D3, and abuts against the bending member 352 and the clamping member 362 respectively. The resilient member 364 can drive the clamping member 362 to abut against the operation plane with the pin 398 of the electrical component during the process that the bending member 352 abuts against and bends the pin 398 of the electrical component. Thus, the position of the pin 398 during the bending process is further fixed, and the processing precision is improved.

[0118] Figure 5 This is a schematic diagram illustrating one possible implementation of a welding substation. Figure 6 for Figure 5 The diagram shows a partial structural schematic of the welding substation. (Refer to...) Figure 5 and Figure 6 The welding substation 400 includes a second frame 410, a turntable 420, two fixing mechanisms 430, and a second joint 440. The turntable 420 is rotatably connected to the second frame 410 about a rotation axis (as shown by the dotted line in the diagram). A fourth direction D4 is parallel to the rotation axis of the turntable 420. The two fixing mechanisms 430 are disposed on the turntable 420 and are evenly distributed about the rotation axis of the turntable 420. Each fixing mechanism 430 includes a fixing unit 431 and a first joint 432. Each fixing unit 431 includes a pair of clamping cylinders 4311, which can move relative to or away from each other along a direction perpendicular to the fourth direction D4. The clamping arms 4311 are used to clamp or release semi-finished products during the production process. The fixing units 431 of each fixing mechanism 430 can rotate with the turntable 420 to a loading / unloading station and a welding station of the welding substation, respectively. Figure 5 In the diagram, the lower left fixing unit 431 is located at the loading / unloading station, and the upper right fixing unit 431 is located at the welding station. Since the two fixing mechanisms 430 are evenly distributed around the rotation axis of the turntable 420, the two fixing units 431 interchange positions after the turntable 420 rotates 180 degrees. The second connector 440 can move relative to the turntable 420 in a direction parallel to the fourth direction D4 under the drive of a cylinder, to connect and disconnect from the first connector 432 corresponding to the fixing unit 431 that has moved to the loading / unloading station. This illustrative embodiment of the welding substation allows for convenient and efficient loading and unloading of components while welding. The detachable connection between the first connector 432 and the second connector 440 prevents the energy pipe / wire connected to the second connector 440 from becoming entangled in the second frame 410 as the turntable 420 rotates, thereby improving stability during use.

[0119] In the illustrative embodiment, the turntable 420 has two clearance openings 421 extending along the fourth direction D4. Each clearance opening 421 corresponds to a pair of clamping cylinders 4311 in the fourth direction D4, allowing the workpiece to pass through the clearance opening 421 along the fourth direction D4 and reach between the pair of clamping cylinders 4311. This allows semi-finished products to be loaded and unloaded from the clearance openings 421 in a direction parallel to the fourth direction D4. This structure helps save space.

[0120] Figure 7 This is a schematic diagram illustrating one possible implementation of a calibration substation. Figure 8 for Figure 7 The exploded view of a partial calibration station is shown. (Refer to...) Figure 7 andFigure 8 The calibration station comprises a fixed frame 510, a moving frame 520, an adapting unit 530, a sample fixing member 540, a positioning assembly 550, a pressing assembly 560, a loading turntable 570, and a plurality of clamps 580. The loading turntable 570 is rotatably arranged on the fixed frame 510. The plurality of clamps 580 are distributed around the rotation axis of the loading turntable 570 and are used for the semi-finished product in the production process. Each clamp 580 can be rotated to a calibration station of the calibration station. The moving frame 520 is movably connected to the fixed frame 510 along a fifth direction D5 and the opposite direction thereof, which is parallel to the rotation axis of the loading turntable 570. The adapting unit 530 comprises an adapting frame 531, a driving member 532, an elastic member, and a driving cylinder 534. The adapting frame 531 is movably connected to the moving frame 520 along a sixth direction D6 and the opposite direction thereof, which is perpendicular to the fifth direction D5, and is limited to move between a first position and a second position. The adapting frame 531 is movably connected to the moving frame 520, for example, through a slide rail structure, but is not limited thereto. The body of the driving cylinder 534 is fixedly connected to the moving frame 520, and the output end thereof is fixedly connected to the driving member 532 to drive the driving member 532 to move along the sixth direction D6 and the opposite direction thereof. The elastic member 33 applies force to the adapting frame 531 and the driving member 532. The driving member 532 can drive the adapting frame 531 to move from the first position to the second position along the sixth direction D6 through the elastic member. The sample fixing member 540 is connected to the adapting frame 531 and is used for fixedly connecting the optical sample. As shown in Figure 8 , the sample fixing member 540 comprises a rotating member 541 and two second bolts 543. The rotating member 541 is rotatably connected to the adapting frame 531 around an axis parallel to the fifth direction D5 and is used for fixedly connecting the optical sample. The two second bolts 543 are threadedly connected to the adapting frame 531 and define the relative rotation position of the rotating member 541 and the adapting frame 531 by abutting against the rotating member 541. The two second bolts 543 can adjust the relative rotation position of the rotating member 541 and the adapting frame 531 by moving relative to the adapting frame 531. The calibration station can adaptively adjust the position of the optical sample fixed to the sample fixing member 540 according to the actual position of the optical assembly of the semi-finished product, so that the optical sample can always abut against the optical assembly of the semi-finished product when calibrating different models of semi-finished products. In this way, the requirement of high-precision calibration is met.

[0121] Figure 9 The structure schematic diagram of a schematic embodiment of the wax coating station. Figure 10 The structure schematic diagram of the wax coating station is shown in Figure 9 , and Figure 9 Figure 10 ​As shown, the waxing sub-station 600 comprises a third frame body 610, a wax dipping driving mechanism 620, a wax pool 630, a wax spoon 640 and a wax scooping driving member 650. The wax dipping driving mechanism 620 comprises a wax dipping robot arm 621, a swinging member 622, a swinging driving unit 623, a rotating motor 624 and a clamping unit 627. The fixed end of the wax dipping robot arm 621 is connected to the third frame body 610. The movable end 6211 of the wax dipping robot arm 621 is movable along a seventh direction D7 and the opposite direction thereof relative to the third frame body 610. In the illustrative embodiment, the wax dipping robot arm 621 is a Cartesian coordinate system robot arm, and the movable end 6211 of the wax dipping robot arm 621 is further movable along an eighth direction D8 and a ninth direction D9, wherein the seventh direction D7, the eighth direction D8 and the ninth direction D9 are perpendicular to each other. However, the wax dipping robot arm 621 can also be other types of robot arms in other illustrative embodiments. The swinging member 622 is rotatably connected to the movable end 6211 of the wax dipping robot arm 621, and the rotation axis L1 thereof is perpendicular to the seventh direction D7. The swinging member 622 has a swinging end 6221 away from the rotation axis L1 thereof in a direction perpendicular to the rotation axis L1 thereof. The swinging driving unit 623 is capable of driving the swinging member 622 to swing reciprocally about the rotation axis L1 relative to the movable end 6211 of the wax dipping robot arm 621. The wax pool 630 is used to contain wax liquid. The wax spoon 640 is movable relative to the wax pool 630 to scoop up the wax liquid in the wax pool 630 for the circuit board to dip the wax. The wax scooping driving member 650 is capable of driving the wax spoon 640 to move. In the waxing sub-station of the illustrative embodiment, the clamping unit 627 is movable along the seventh direction D7 and the opposite direction thereof relative to the third frame body 610 to drive the circuit board to dip the wax, and the clamping unit 627 is further capable of swinging under the driving of the swinging member 622 to perform wax throwing, thereby facilitating to improve the uniformity of the wax layer and to achieve better wax dipping effect.

[0122] It should be understood that although the present specification is described in terms of various embodiments, not every embodiment need contain only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to have other embodiments that those skilled in the art can understand.

[0123] The series of detailed descriptions listed above are only specific descriptions of the feasible embodiments of the present application, and are not intended to limit the protection scope of the present application, and any equivalent embodiments or changes made without departing from the spirit of the present application, such as the combination, division or repetition of features, should be included in the protection scope of the present application.

Claims

1. An automated production line for smoke sensors, characterized in that The application relates to an automatic production line for smoke sensor probes, which comprises a conveying assembly (10) capable of conveying semi-finished products in a production process; the smoke sensor probe automatic production line is further provided with a labyrinth loading substation (100) capable of loading labyrinths and placing the labyrinths into the conveying assembly (10); a circuit board assembling substation (200) capable of extracting the labyrinths on the conveying assembly (10) and loading circuit boards, the circuit board assembling substation (200) comprising a first position detection device capable of detecting the assembling position of the circuit boards, and the circuit board assembling substation (200) being capable of placing semi-finished products detected as qualified by the first position detection device back to the conveying assembly (10); at least two photoelectric element assembling substations (300) capable of extracting semi-finished products on the conveying assembly (10) and loading transmitting tubes and receiving tubes respectively, each of the photoelectric element assembling substations (300) comprising a second position detection device capable of detecting the assembling position of the transmitting tubes and the receiving tubes, and the photoelectric element assembling substation (300) being capable of placing semi-finished products detected as qualified by the second position detection device back to the conveying assembly (10); a welding substation (400) capable of extracting semi-finished products on the conveying assembly (10) and welding the transmitting tubes and the receiving tubes to the circuit boards, the welding substation (400) comprising a welding detection device capable of detecting the welding quality of the transmitting tubes and the receiving tubes, and the welding substation (400) being capable of placing semi-finished products detected as qualified by the welding detection device back to the conveying assembly (10); a calibration substation (500) capable of extracting semi-finished products on the conveying assembly (10) and calibrating the semi-finished products, and the calibration substation (500) being capable of placing semi-finished products detected as qualified by the calibration substation (500) back to the conveying assembly (10); and a waxing substation (600) capable of extracting semi-finished products on the conveying assembly (10) and waxing the circuit boards, the waxing substation (600) comprising a waxing detection device capable of detecting the waxing quality of the circuit boards, and the waxing substation (600) being capable of placing semi-finished products detected as qualified by the waxing detection device back to the conveying assembly (10); wherein the welding detection device and the waxing detection device are visual detection devices respectively, and the photoelectric element assembling substation (300) comprises a first frame body (310), an operation table (322) fixedly connected to the first frame body (310) and having an operation plane, and a limiting piece (324) fixedly connected to the first frame body (310) and having a limiting plane parallel to and opposite to the operation plane, so that a limiting gap is formed between the limiting plane and the operation plane. ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ a pair of driving wheels (332), each of the driving wheels (332) is rotatably arranged on the first frame body (310), the pair of driving wheels (332) are arranged on both sides of the operation table (322) along a first direction (D1) parallel to the operation plane, the axis of each of the driving wheels (332) is parallel to the operation plane and perpendicular to the first direction (D1), the electrical element being a launching tube or a receiving tube is arranged on the ribbon (390) in advance, the pair of driving wheels (332) can drive the ribbon (390) to move along the first direction (D1), and when reaching a bending position, the ribbon body of the ribbon (390) is located in the limiting gap, and the electrical element body of the ribbon (390) is located out of the operation plane; a positioning member (342) movably arranged on the first frame body (310) along a second direction (D2) and the opposite direction thereof, the second direction (D2) being parallel to the operation plane and perpendicular to the first direction (D1), the positioning member (342) can abut against the electrical element body at the bending position along the second direction (D2) and move the electrical element body relative to the operation table (322); and a bending member (352) movably arranged on the first frame body (310) along a third direction (D3) and the opposite direction thereof, the third direction (D3) being perpendicular to the operation plane, the bending member (352) can abut against the pin (398) of the electrical element abutted by the positioning member (342) out of the operation plane along the third direction (D3) and bend the pin (398).

2. The automated production line for smoke sensor probes of claim 1, wherein, The smoke sensor automatic production line further comprises: five secondary assembly sub-stations (700), the secondary assembly sub-stations (700) can extract the semi-finished product on the conveying assembly (10) and assemble the shielding shell, the upper cover, the light guide column, the insect-proof cover and the lower cover respectively, each of the secondary assembly sub-stations (700) comprises a third position detection device which can detect the assembly position of the shielding shell, the upper cover, the light guide column, the insect-proof cover and the lower cover, and the secondary assembly sub-station (700) can also put the semi-finished product detected qualified by the third position detection device back to the conveying assembly (10); a final detection sub-station (800) which can extract the semi-finished product on the conveying assembly (10) and perform final detection, and the final detection sub-station (800) can also put the semi-finished product detected qualified back to the conveying assembly (10); and a laser engraving sub-station (900) which can extract the semi-finished product on the conveying assembly (10) and engrave the product information label on the semi-finished product, the laser engraving sub-station (900) comprises an engraving detection device which can detect the quality of the product information label, and the laser engraving sub-station (900) can also pick out the semi-finished product detected unqualified by the engraving detection device.

3. The smoke sensor automated production line of claim 1, wherein, The smoke sensor automatic production line has a plurality of calibration sub-stations (500), and the calibration parameters of the plurality of calibration sub-stations (500) are different. The smoke sensing probe automatic production line further comprises a first six-axis robot (590) provided with a code scanning gun, the first six-axis robot (590) can extract the semi-finished product on the conveying assembly (10) and scan the two-dimensional code, and the first six-axis robot (590) can also move the semi-finished product to the corresponding calibration substation (500) according to the scanning result.

4. The smoke sensor automated production line of claim 2, wherein, The smoke sensing probe automatic production line has a plurality of final detection substations (800), and detection parameters of the plurality of final detection substations (800) are different. The smoke sensing probe automatic production line further comprises a second six-axis robot (890) provided with a code scanning gun, the second six-axis robot (890) can extract the semi-finished product on the conveying assembly (10) and scan the two-dimensional code, and the second six-axis robot (890) can also move the semi-finished product to the corresponding final detection substation (800) according to the scanning result.

5. The smoke sensor automated production line of claim 2, wherein, The conveying assembly (10) comprises two ring belt conveyors (11, 12), the labyrinth loading substation (100), the circuit board assembly substation (200), the photoelectric element assembly substation (300) and the welding substation (400) are respectively arranged on both sides of one of the ring belt conveyors (11), and the calibration substation (500), the wax coating substation (600), the secondary assembly substation (700), the final detection substation (800) and the laser engraving substation (900) are respectively arranged on both sides of the other ring belt conveyor (12).

6. The smoke sensor automated production line of claim 1, wherein, The circuit board assembly substation (200), each photoelectric element assembly substation (300), the welding substation (400), the calibration substation (500) and the wax coating substation (600) each have an unqualified station for storing unqualified semi-finished products.

7. The smoke sensor automated production line of claim 2, wherein, The conveying assembly (10) comprises: A first rework input port (13) arranged between the labyrinth loading substation (100) and the circuit board assembly substation (200) and used for placing semi-finished products in the production process; A second rework input port (14) arranged between the welding substation (400) and the calibration substation (500) and used for placing semi-finished products in the production process; and A third rework input port (15) arranged between the final detection substation (800) and the laser engraving substation (900) and used for placing semi-finished products in the production process.

8. The smoke detector diaphragm assembly automated production line of claim 1, wherein, The photoelectric element assembly substation (300) further comprises: A clamping member (362) movably arranged in the third direction (D3) and the opposite direction thereof relative to the bending member (352); and An elastic member (364) applying force to the bending member (352) and the clamping member (362) respectively, the elastic member (364) can drive the clamping member (362) to abut the pin (398) to the operation plane in the process that the bending member (352) abuts and bends the pin (398).

9. The smoke detector assembly automated production line of claim 1, wherein, The welding substation (400) comprises: A second frame body (410); a rotary table (420) rotatably connecting the second frame (410) about a rotation axis; at least two fixing mechanisms (430) disposed on the rotary table (420) and evenly distributed about the rotation axis of the rotary table (420), each of the fixing mechanisms (430) comprising: a fixing unit (431) for fixing and releasing the semi-finished product, the fixing unit (431) of each of the fixing mechanisms (430) being capable of rotating with the rotary table (420) to a feeding and discharging station and a welding station of the welding sub-station, respectively, and a first joint (432) for providing driving energy to the fixing unit (431) belonging to the same fixing mechanism (430); and a second joint (440) capable of moving relative to the rotary table (420) to connect and disconnect the corresponding first joint (432) of the fixing unit (431) moving to the feeding and discharging station; the second joint (440) and the first joint (432) connected to each other are capable of transmitting driving energy.

10. The smoke detector assembly automated production line of claim 9, wherein, Each of the fixing units (431) comprises a pair of clamping air cylinders (4311) capable of moving towards or away from each other in a direction perpendicular to the rotation axis of the rotary table (420) to clamp or release the semi-finished product; the rotary table (420) has at least two clearance openings (421) disposed through in a fourth direction (D4) parallel to the rotation axis of the rotary table (420); each of the clearance openings (421) corresponds in position to the pair of clamping air cylinders (4311) in the fourth direction (D4) to enable the semi-finished product to reach between the pair of clamping air cylinders (4311) in the fourth direction (D4).

11. The smoke detector assembly automated production line of claim 1, wherein, The calibration sub-station (500) comprises: a fixed frame (510); a moving frame (520) movably connected to the fixed frame (510) in a fifth direction (D5) and the opposite direction thereof; an adapting unit (530) comprising: an adapting frame (531) movably connected to the moving frame (520) in a sixth direction (D6) perpendicular to the fifth direction (D5) and the opposite direction thereof and limited to move between a first position and a second position, a driving member (532) movably connected to the moving frame (520) in the sixth direction (D6) and the opposite direction thereof, and a resilient member (533) applying force to the adapting frame (531) and the driving member (532), the driving member (532) being capable of driving the adapting frame (531) to move from the first position to the second position in the sixth direction (D6) through the resilient member (533); and a sample fixing member (540) connected to the adapting frame (531) and used for fixing the optical sample.

12. The smoke detector diaphragm assembly automated production line of claim 1, wherein, The wax coating sub-station (600) comprises: a third frame (610); a wax dipping driving mechanism (620) comprising: a wax-dipping mechanical arm (621) having a fixed end connected to the third frame body (610) and a movable end (6211) capable of moving relative to the third frame body (610) at least in a seventh direction (D7) and the opposite direction thereof, a swing member (622) rotatably connected to the movable end (6211) of the wax-dipping mechanical arm (621) and having a swing axis (L1) perpendicular to the seventh direction (D7); the swing member (622) has a swing end away from the swing axis (L1) in a direction perpendicular to the swing axis (L1), a swing driving unit (623) capable of driving the swing member (622) to reciprocally swing relative to the movable end (6211) of the wax-dipping mechanical arm (621), and a clamping unit (627) connected to the swing end of the swing member (622) and used for clamping a circuit board; the clamping unit (627) is capable of moving relative to the third frame body (610) in the seventh direction (D7) and the opposite direction thereof to drive the circuit board to dip wax, and is capable of swinging under the drive of the swing member (622) to perform wax throwing; a wax pool (630) used for containing wax liquid; a wax spoon (640) capable of moving relative to the wax pool (630) to scoop up the wax liquid in the wax pool (630) for the circuit board to dip wax; and a wax-scooping driving member (650) capable of driving the wax spoon (640) to move.

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