An injection molding automatic feeding, detecting and discharging machine

By designing an automated injection molding loading, testing and discharge machine, the problem of traditional manual loading is solved, and the automatic loading, injection molding and discharge of flat pins and nuts is realized, improving production efficiency and reducing safety risks.

CN110948782BActive Publication Date: 2025-07-18DONGGUAN JSGS AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN201911195339.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-28
Publication Date
2025-07-18
Estimated Expiration
2039-11-28

AI Technical Summary

Technical Problem

In the production of traditional connectors, the injection molding process of flat pins and nuts relies on manual loading, which is inefficient and labor-intensive, and poses safety hazards.

Method used

Design an injection molding automatic loading, testing and discharge machine, including mold, flat pin loading mechanism, nut loading mechanism, testing mechanism and discharge mechanism, and use robots and cylinders and other automation equipment to realize automatic loading, injection molding, testing and discharge of flat pins and nuts.

Benefits of technology

It realizes automation of the connector production process, improves work efficiency, reduces labor intensity, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of automation technology, and particularly relates to an injection molding automatic feeding, detection and discharging machine: including a machine table; a mold, a flat pin feeding mechanism, a nut feeding mechanism, a detection mechanism and a discharging mechanism are provided on the machine table; the flat pin feeding mechanism includes a flat pin feeding component, a flat pin ejecting component, a flat pin moving component and a flat pin picking and placing component; the nut feeding mechanism includes a nut feeding component, a nut ejecting component, a nut grasping component and a nut moving component; the discharging mechanism is used to drive the finished product to be discharged after passing through the detection mechanism. The present invention realizes the automation of feeding, injection molding, detection and discharging of connectors by setting a mold, a flat pin feeding mechanism, a nut feeding mechanism, a detection mechanism and a discharging mechanism.
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Description

Technical Field

[0001] The present invention relates to the field of automation technology, and particularly relates to an injection molding automatic feeding, detecting and discharging machine. Background Art

[0002] In the process of connector production, flat pins and nuts need to be placed into a mold for injection molding. The traditional process is to manually place the flat pins and nuts into the mold. However, this process has low work efficiency, high operation fatigue intensity, and is prone to danger. Summary of the Invention

[0003] The purpose of the present invention is to provide an injection molding automatic feeding, detecting and discharging machine for the above deficiencies in the prior art.

[0004] The purpose of the present invention is achieved through the following technical solutions: An injection molding automatic feeding, detecting and discharging machine includes a machine platform; a mold, a flat pin feeding mechanism, a nut feeding mechanism, a detecting mechanism and a discharging mechanism are arranged on the machine platform;

[0005] The flat pin feeding mechanism includes a flat pin feeding component, a flat pin ejecting component, a flat pin moving component and a flat pin picking and placing component; the flat pin feeding component is used to move the flat pins to the flat pin ejecting component; the flat pin ejecting component is used to eject the flat pins; the flat pin picking and placing component is used to pick and place the flat pins; the flat pin moving component is used to drive the flat pin picking and placing component to move between the mold and the flat pin ejecting component;

[0006] The nut feeding mechanism includes a nut feeding component, a nut ejecting component, a nut grasping component and a nut moving component; the nut feeding component is used to move the nuts to the nut ejecting component; the nut ejecting component is used to eject the nuts; the nut grasping component is used to pick and place the nuts; the nut moving component is used to drive the nut grasping component to move between the mold and the nut ejecting component;

[0007] The discharging mechanism is used to drive the finished products to be discharged after passing through the detecting mechanism.

[0008] The present invention is further configured such that the flat pin picking and placing component includes a clamping seat; a fixed shaft is arranged inside the clamping seat; the clamping seat is provided with a fixed clamping block and a movable clamping block; the fixed clamping block is fixedly sleeved on the fixed shaft; the movable clamping block is movably sleeved on the fixed shaft; the movable clamping block moves along the length direction of the fixed shaft; the fixed clamping block and the movable clamping block are arranged opposite to each other; a resetting member for resetting the movable clamping block is arranged inside the clamping seat;

[0009] The clamping seat is further provided with an ejecting component;

[0010] The ejection assembly includes a driving member provided on the clamping seat, a connecting member connected to the output end of the driving member, and an ejection piece movably disposed between the fixed clamping block and the movable clamping block; the ejection piece is connected to the connecting member; the driving member is used to drive the ejection piece to lift between the fixed clamping block and the movable clamping block;

[0011] The driving member is a cylinder or an oil cylinder.

[0012] The present invention is further configured such that the clamping seat is connected with a connecting seat; the connecting seat is connected with a mounting block; the mounting block is provided with a mounting hole;

[0013] The left and right sides of the clamping seat are respectively provided with a left fixing plate and a right fixing plate; the fixed shaft is disposed between the left fixing plate and the right fixing plate;

[0014] The resetting member is a spring; the spring is sleeved on the fixed shaft;

[0015] One side of the fixed clamping block opposite to the movable clamping block is provided with a first inclined surface; one side of the movable clamping block opposite to the fixed clamping block is provided with a second inclined surface;

[0016] The number of the fixed clamping block, the movable clamping block, the resetting member, the connecting member, the driving member and the ejection piece is four; the four driving members are respectively arranged in pairs on the front and rear sides of the clamping seat.

[0017] The present invention is further configured such that the flat pin feeding assembly includes a flat pin vibrating disk, a flat pin linear vibrator and a flat pin feeding track; the flat pin vibrating disk is connected to one end of the flat pin feeding track; the other end of the flat pin feeding track is connected to the flat pin ejecting assembly; the flat pin linear vibrator is disposed on the flat pin feeding track;

[0018] The flat pin moving assembly is a four-axis robot; the output end of the flat pin moving assembly is connected to the flat pin picking and placing assembly;

[0019] The flat pin ejecting assembly includes an ejecting seat, a flat pin ejecting cylinder connected to the ejecting seat, and an ejecting rod connected to the output end of the flat pin ejecting cylinder; the ejecting seat is provided with a flat pin ejecting groove connected to the other end of the flat pin feeding track; the ejecting rod is telescopically disposed in the flat pin ejecting groove.

[0020] The present invention is further configured such that the nut ejecting assembly includes a column provided on the machine table, a sliding seat slidably disposed on the top of the column, a driving cylinder for driving the sliding seat to slide on the top of the column, a nut ejecting cylinder fixed on the column, a positioning plate connected to the output end of the nut ejecting cylinder, and a ejecting pin disposed on the positioning plate;

[0021] The sliding seat is provided with a nut ejecting groove for placing nuts; the nut feeding assembly is used to transfer nuts to the nut ejecting groove of the sliding seat; the ejector pin is used to eject the nuts in the nut ejecting groove; the nut grasping assembly is used to grasp the ejected nuts in the nut ejecting groove; the nut moving assembly is used to drive the nut grasping assembly to move.

[0022] The present invention is further configured such that the nut feeding assembly includes a nut vibrating bowl, a nut feeding track, and a nut linear vibrator, all of which are provided on the machine table; one end of the nut feeding track is connected to the nut vibrating bowl; the other end of the nut feeding track abuts against the sliding seat; the nut linear vibrator is provided at the bottom of the nut feeding track;

[0023] The nut grasping assembly includes a connecting plate and a first pneumatic gripper provided on the connecting plate; two output ends of the first pneumatic gripper are respectively connected with a left clamping block and a right clamping block; the left clamping block and the right clamping block are both provided with nut grooves;

[0024] The number of the first pneumatic grippers is four, and the four first pneumatic grippers are symmetrically arranged in pairs on both sides of the connecting plate.

[0025] The machine table is provided with a first CCD detector facing upward; a defective product box is provided on the column;

[0026] The connecting plate is provided with a second CCD detector; the second CCD detector is rotatably arranged on the connecting plate;

[0027] The nut moving assembly is a four-axis robot provided on the machine table; the output end of the nut moving assembly is connected to the connecting plate;

[0028] The top of the ejector pin is provided with a boss.

[0029] The present invention is further configured such that the detection mechanism is a withstand voltage detector provided on the machine table.

[0030] The present invention is further configured such that the blanking mechanism includes a support seat provided on the machine table, a rotating motor provided on the support seat, a driving wheel rotatably connected to the support seat, a driven wheel rotatably connected to the support seat, a synchronous belt sleeved between the driving wheel and the driven wheel, and a follower seat connected to the synchronous belt; a blanking cylinder is provided on the follower seat; the output end of the blanking cylinder is connected with a blanking mounting plate; a second pneumatic gripper is provided on the blanking mounting plate; the output end of the rotating motor is connected to the driving wheel; the machine table is provided with a first blanking plate and a second blanking plate.

[0031] The present invention is further configured such that the machine table is provided with a divider and a rotating disk connected to the divider; the molds are arranged on the rotating disk; the number of the molds is four.

[0032] Advantages of the present invention: By providing a mold, a flat pin feeding mechanism, a nut feeding mechanism, a detection mechanism, and a discharging mechanism, the present invention realizes the automation of connector feeding, injection molding, detection, and discharging. Description of the Drawings

[0033] The invention will be further described with reference to the accompanying drawings. However, the embodiments in the drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the following drawings.

[0034] Figure 1 is a schematic structural view of the present invention;

[0035] Figure 2 is a schematic structural view of another perspective of the present invention;

[0036] Figure 3 is a schematic structural view of the clamping seat of the present invention;

[0037] Figure 4 is a schematic structural view of another perspective of the clamping seat of the present invention;

[0038] Figure 5 is a cross-sectional view of the clamping seat of the present invention;

[0039] Figure 6 is a schematic structural view of the flat pin feeding mechanism of the present invention;

[0040] Figure 7 is Figure 6 a partial enlarged view of part A in

[0041] Figure 8 is a schematic structural view of the nut feeding mechanism of the present invention;

[0042] Figure 9 is Figure 8 a partial enlarged view of part B in

[0043] Figure 10 is a schematic structural view of the nut grasping mechanism of the present invention;

[0044] Wherein: 1 - machine table; 11 - rotating disk; 12 - mold;

[0045] 2 - Flat pin feeding mechanism; 21 - Clamping seat; 211 - Left fixing plate; 212 - Right fixing plate; 22 - Fixed shaft; 221 - Reset part; 23 - Fixed clamping block; 231 - First inclined surface; 24 - Movable clamping block; 241 - Second inclined surface; 251 - Driving part; 252 - Connecting part; 253 - Ejecting piece; 261 - Connecting seat; 262 - Mounting block; 263 - Mounting hole; 271 - Flat pin vibrating bowl; 272 - Flat pin linear vibrator; 273 - Flat pin feeding track; 274 - Flat pin moving component; 281 - Pushing seat; 282 - Flat pin pushing cylinder; 283 - Ejecting rod; 284 - Flat pin pushing groove

[0046] 3 - Nut feeding mechanism; 311 - First CCD detector; 32 - Column; 321 - Defective product box; 33 - Sliding seat; 331 - Driving cylinder; 332 - Nut pushing groove; 34 - Nut pushing cylinder; 341 - Positioning plate; 342 - Ejecting pin; 343 - Boss; 351 - Nut vibrating bowl; 352 - Nut feeding track; 353 - Nut linear vibrator; 36 - Connecting plate; 361 - First pneumatic gripper; 362 - Left clamping block; 363 - Right clamping block; 364 - Nut groove; 37 - Second CCD detector; 38 - Nut moving component

[0047] 4 - Detection mechanism; 41 - Pressure withstand detector

[0048] 5 - Discharging mechanism; 51 - Support seat; 52 - Rotating motor; 53 - Follow-up seat; 54 - Discharging cylinder; 55 - Discharging mounting plate; 56 - Second pneumatic gripper; 57 - First discharging plate; 58 - Second discharging plate Detailed implementation mode

[0049] The present invention will be further described in conjunction with the following embodiments

[0050] It can be seen from Figures 1 to 10 that an injection molding automatic feeding, detection and discharging machine described in this embodiment includes a machine table 1; a mold 12, a flat pin feeding mechanism 2, a nut feeding mechanism 3, a detection mechanism 4 and a discharging mechanism 5 are provided on the machine table 1

[0051] The flat pin feeding mechanism 2 includes a flat pin feeding component, a flat pin pushing component, a flat pin moving component 274 and a flat pin picking and placing component; the flat pin feeding component is used to move the flat pin to the flat pin pushing component; the flat pin pushing component is used to push up the flat pin; the flat pin picking and placing component is used to pick and place the flat pin; the flat pin moving component 274 is used to drive the flat pin picking and placing component to move between the mold 12 and the flat pin pushing component

[0052] The nut feeding mechanism 3 includes a nut feeding component, a nut ejecting component, a nut gripping component, and a nut moving component 38; the nut feeding component is used to move the nuts to the nut ejecting component; the nut ejecting component is used to eject the nuts; the nut gripping component is used to pick up and place the nuts; the nut moving component 38 is used to drive the nut gripping component to move between the mold 12 and the nut ejecting component;

[0053] The discharging mechanism 5 is used to drive the finished products to be discharged after passing through the inspection mechanism 4.

[0054] Specifically, for the injection molding automatic feeding, inspection and discharging machine in this embodiment, first, the mold 12 is opened, the flat pin feeding component moves the flat pins into the flat pin ejecting component, the flat pin ejecting component ejects the flat pins, and then after the flat pin moving component 274 drives the flat pin picking and placing component to move above the flat pin ejecting component, the flat pin picking and placing component grabs the ejected flat pins, and then the flat pin moving component 274 moves the flat pin picking and placing component to the mold 12, so as to place the flat pins on the mold 12, thus completing the feeding of the nuts;

[0055] Then the nut feeding component moves the nuts into the nut ejecting component, the nut ejecting component ejects the nuts, and then after the nut moving component 38 drives the nut gripping component to move above the nut ejecting component, the nut gripping component grabs the ejected nuts, and then the nut moving component 38 moves the nut gripping component to the mold 12, so as to insert the nuts into the flat pins on the mold 12, thus completing the feeding of the nuts;

[0056] Then the mold 12 is closed to start injection molding. After the injection molding is completed, the mold 12 is opened, and then the discharging mechanism 5 moves the finished products into the inspection mechanism 4. After passing the inspection, the discharging mechanism 5 discharges the finished products, thus realizing the automation of connector feeding, injection molding, inspection and discharging; wherein the mold 12, the flat pin feeding mechanism 2, the nut feeding mechanism 3, the inspection mechanism 4, and the discharging mechanism 5 are all controlled by a PLC.

[0057] For the injection molding automatic feeding, inspection and discharging machine in this embodiment, the flat pin picking and placing component includes a clamping seat 21; a fixed shaft 22 is provided inside the clamping seat 21; the clamping seat 21 is provided with a fixed clamping block 23 and a movable clamping block 24; the fixed clamping block 23 is fixedly sleeved on the fixed shaft 22; the movable clamping block 24 is movably sleeved on the fixed shaft 22; the movable clamping block 24 moves along the length direction of the fixed shaft 22; the fixed clamping block 23 and the movable clamping block 24 are arranged opposite to each other; a reset member 221 for resetting the movable clamping block 24 is provided inside the clamping seat 21;

[0058] Specifically, when the flat pin picking and placing component needs to clamp the flat pin, the flat pin moving component 274 moves the clamping seat 21 close to the flat pin. During the process of the clamping seat 21 descending close to the flat pin, the flat pin presses the movable clamping block 24 to overcome the elastic force of the resetting member 221, causing the movable clamping block 24 to move away from the fixed clamping block 23, so that the flat pin enters between the fixed clamping block 23 and the movable clamping block 24. Due to the action of the elastic force of the resetting member 221, the flat pin is fixed between the fixed clamping block 23 and the movable clamping block 24. When the flat pin needs to be taken out, the ejecting component is activated to eject the flat pin from between the fixed clamping block 23 and the movable clamping block 24, and cooperate with the flat pin moving component 274 to realize the automation of flat pin picking and placing.

[0059] The clamping seat 21 is further provided with an ejecting component;

[0060] The ejecting component includes a driving member 251 provided on the clamping seat 21, a connecting member 252 connected to the output end of the driving member 251, and an ejecting piece 253 movably arranged between the fixed clamping block 23 and the movable clamping block 24; the ejecting piece 253 is connected to the connecting member 252; the driving member 251 is used to drive the ejecting piece 253 to lift between the fixed clamping block 23 and the movable clamping block 24;

[0061] The driving member 251 is a cylinder or an oil cylinder.

[0062] Specifically, when the flat pin needs to be ejected, the driving member 251 drives the ejecting piece 253 to descend through the connecting member 252, that is, the flat pin can be ejected from between the fixed clamping block 23 and the movable clamping block 24 to realize automation.

[0063] In the injection molding automatic feeding, detecting and discharging machine described in this embodiment, the clamping seat 21 is connected with a connecting seat 261; the connecting seat 261 is connected with a mounting block 262; the mounting block 262 is provided with a mounting hole 263; the above settings facilitate the connection between the clamping seat 21 and the flat pin moving component 274.

[0064] The left and right sides of the clamping seat 21 are respectively provided with a left fixing plate 211 and a right fixing plate 212; the fixed shaft 22 is arranged between the left fixing plate 211 and the right fixing plate 212; the above settings make the structure of the clamping seat 21 more stable and reasonable.

[0065] The resetting member 221 is a spring; the spring is sleeved on the fixed shaft 22; the above settings make the structure of the clamping seat 211 more stable and reasonable.

[0066] One side of the fixed clamping block 23 opposite to the movable clamping block 24 is provided with a first inclined surface 231; one side of the movable clamping block 24 opposite to the fixed clamping block 23 is provided with a second inclined surface 241; by providing the first inclined surface 231 and the second inclined surface 241, it is convenient for the flat pin to enter between the movable clamping block 24 and the fixed clamping block 23.

[0067] The number of the fixed clamping blocks 23, movable clamping blocks 24, resetting members 221, connecting members 252, driving members 251 and ejecting pieces 253 is four; the four driving members 251 are respectively arranged in pairs on the front and rear sides of the clamping seat 21. Through the above arrangement, the clamping seat 21 can clamp four flat pins simultaneously, improving the working efficiency.

[0068] In the injection molding automatic feeding, detecting and discharging machine described in this embodiment, the flat pin feeding assembly includes a flat pin vibrating disk 271, a flat pin linear vibrator 272 and a flat pin feeding track 273; the flat pin vibrating disk 271 is connected to one end of the flat pin feeding track 273; the other end of the flat pin feeding track 273 is connected to the flat pin ejecting assembly; the flat pin linear vibrator 272 is arranged on the flat pin feeding track 273;

[0069] The flat pin moving assembly 274 is a four-axis robot; the output end of the flat pin moving assembly 274 is connected to the flat pin picking and placing assembly;

[0070] The flat pin ejecting assembly includes an ejecting seat 281, a flat pin ejecting cylinder 282 connected to the ejecting seat 281 and an ejecting rod 283 connected to the output end of the flat pin ejecting cylinder 282; the ejecting seat 281 is provided with a flat pin ejecting groove 284 connected to the other end of the flat pin feeding track 273; the ejecting rod 283 is telescopically arranged in the flat pin ejecting groove 284.

[0071] Specifically, the flat pin vibrating disk 271 drives the flat pins into the flat pin ejecting groove 284 through the flat pin feeding track 273 and the flat pin linear vibrator 272, and then the flat pin ejecting cylinder 282 drives the ejecting rod 283 to rise, so as to eject the flat pins in the flat pin ejecting groove 284. Then the four-axis robot moves the clamping seat 21 to the top of the flat pin ejecting groove 284, and then the four-axis robot drives the clamping seat 21 to move downward, so as to press the flat pins between the fixed clamping blocks 23 and the movable clamping blocks 24. Then the four-axis robot moves the clamping seat 21 into the mold 12 to unload the flat pins; wherein the flat pin feeding assembly, the flat pin ejecting assembly, the flat pin picking and placing assembly and the flat pin moving assembly 274 are all controlled by a PLC.

[0072] In the injection molding automatic feeding, detecting and discharging machine described in this embodiment, the nut ejecting assembly includes a column 32 arranged on the machine table 1, a sliding seat 33 slidably arranged on the top of the column 32, a driving cylinder 331 for driving the sliding seat 33 to slide on the top of the column 32, a nut ejecting cylinder 34 fixedly arranged on the column 32, a positioning plate 341 connected to the output end of the nut ejecting cylinder 34 and a ejecting pin 342 arranged on the positioning plate 341;

[0073] The sliding seat 33 is provided with a nut ejecting groove 332 for placing nuts; the nut feeding assembly is used to transfer the nuts to the nut ejecting groove 332 of the sliding seat 33; the ejector pin 342 is used to eject the nuts in the nut ejecting groove 332; the nut gripping assembly is used to grip the ejected nuts in the nut ejecting groove 332; the nut moving assembly 38 is used to drive the nut gripping assembly to move.

[0074] Specifically, when feeding the nuts, first place all the nuts in the nut feeding assembly. The feeding assembly transports the nuts to the nut ejecting groove 332 of the sliding seat 33. Then, drive the cylinder 331 to work so that the sliding seat 33 moves on the column 32, causing the nut ejecting groove 332 of the sliding seat 33 to move directly above the positioning plate 341 and the ejector pin 342. Then, the nut ejecting cylinder 34 works, driving the positioning plate 341 and the ejector pin 342 to rise, so that the ejector pin 342 ejects the nuts in the nut ejecting groove 332. After the nut moving assembly 38 drives the nut gripping assembly to move above the sliding seat 33, the nut gripping assembly grips the ejected nuts. Then, the nut moving assembly 38 moves the nut gripping assembly into the mold 12 and inserts it into the flat pin, thus completing the feeding of the nuts; among them, the nut feeding assembly, the nut ejecting assembly, the nut gripping assembly, and the nut moving assembly 38 are all controlled by a PLC.

[0075] In the injection molding automatic feeding, detecting, and discharging machine described in this embodiment, the nut feeding assembly includes a nut vibrating bowl 351, a nut feeding track 352, and a nut linear vibrator 353, all of which are provided on the machine table 1; one end of the nut feeding track 352 is connected to the nut vibrating bowl 351; the other end of the nut feeding track 352 abuts against the sliding seat 33; the nut linear vibrator 353 is provided at the bottom of the nut feeding track 352; specifically, first place all the nuts in the nut vibrating bowl 351, and the nuts in the nut vibrating bowl 351 move through the nut linear vibrator 353 and the nut feeding track 352 to the nut ejecting groove 332 of the sliding seat 33, thus realizing automatic feeding.

[0076] The nut gripping assembly includes a connecting plate 36 and a first pneumatic gripper 361 provided on the connecting plate 36; two output ends of the first pneumatic gripper 361 are respectively connected with a left clamping block 362 and a right clamping block 363; the left clamping block 362 and the right clamping block 363 are both provided with nut grooves 364; specifically, when it is necessary to grip the nuts, the first pneumatic gripper 361 works, causing the left clamping block 362 and the right clamping block 363 to approach each other, so that the nuts are fixed in the nut grooves 364, completing the gripping of the nuts.

[0077] The number of the first pneumatic grippers 361 is four, and the four first pneumatic grippers 361 are symmetrically arranged in pairs on both sides of the connecting plate 36. The above arrangement enables the nut gripping mechanism to grip four nuts at one time, improving the working efficiency.

[0078] A first CCD detector 311 is provided upward on the machine table 1; a defective product box 321 is provided on the column 32; specifically, by providing the first CCD detector 311, it can be detected whether the nuts gripped by the nut gripping mechanism are reversed. If there is reverse material, the nut gripping mechanism will put the nut into the defective product box 321.

[0079] A second CCD detector 37 is provided on the connecting plate 36; the second CCD detector 37 is rotatably provided on the connecting plate 36; by providing the second CCD detector 37 on the connecting plate 36, it can be detected whether the nuts are properly installed in the mold 12.

[0080] The nut moving assembly 38 is a four-axis robot provided on the machine table 1; the output end of the nut moving assembly 38 is connected to the connecting plate 36; the above arrangement can realize the movement of the nut gripping mechanism between the mold 12 and the sliding seat 33.

[0081] A boss 343 is provided at the top of the ejector pin 342. The above arrangement facilitates lifting the nut onto the boss 343.

[0082] In an injection molding automatic feeding, detecting and discharging machine described in this embodiment, the detecting mechanism 4 is a pressure-resistant detector 41 provided on the machine table 1. In an injection molding automatic feeding, detecting and discharging machine described in this embodiment, the discharging mechanism 5 includes a support seat 51 provided on the machine table 1, a rotating motor 52 provided on the support seat 51, a driving wheel rotatably connected to the support seat 51, a driven wheel rotatably connected to the support seat 51, a synchronous belt sleeved between the driving wheel and the driven wheel, and a follower seat 53 connected to the synchronous belt; a discharging air cylinder 54 is provided on the follower seat 53; the output end of the discharging air cylinder 54 is connected to a discharging mounting plate 55; a second pneumatic gripper 56 is provided on the discharging mounting plate 55; the output end of the rotating motor 52 is connected to the driving wheel; the machine table 1 is provided with a first discharging plate 57 and a second discharging plate 58.

[0083] Among them, the driving wheel, the driven wheel and the synchronous belt are not drawn in the figure; by the operation of the rotating motor 52 and the discharging air cylinder 54, the second pneumatic gripper 56 can be controlled to move horizontally and vertically. The discharging mechanism 5 first grabs the finished product to the pressure-resistant detector 41 for pressure-resistant testing. After the test is successful, it is discharged on the first discharging plate 57. If the test fails, it is discharged on the second discharging plate 58.

[0084] An injection molding automatic feeding, detecting and discharging machine according to this embodiment, wherein the machine table 1 is provided with a divider and a rotating disk 11 connected to the divider; the mold 12 is arranged on the rotating disk 11; and the number of the molds 12 is four. Among them, the divider is not drawn in the figure; by setting four molds 12, the working efficiency can be effectively improved.

[0085] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.

Claims

1. An injection molding automatic feeding, detecting and discharging machine, characterized in that: It includes a machine platform (1); a mold (12), a flat pin feeding mechanism (2), a nut feeding mechanism (3), a detection mechanism (4) and a blanking mechanism (5) are provided on the machine platform (1); The flat pin feeding mechanism (2) includes a flat pin feeding component, a flat pin ejecting component, a flat pin moving component (274) and a flat pin picking and placing component; the flat pin feeding component is used to move the flat pin to the flat pin ejecting component; the flat pin ejecting component is used to eject the flat pin; the flat pin picking and placing component is used to pick and place the flat pin; the flat pin moving component (274) is used to drive the flat pin picking and placing component to move between the mold (12) and the flat pin ejecting component; The nut feeding mechanism (3) includes a nut feeding component, a nut ejecting component, a nut grasping component and a nut moving component (38); the nut feeding component is used to move the nut to the nut ejecting component; the nut ejecting component is used to eject the nut; the nut grasping component is used to pick and place the nut; the nut moving component (38) is used to drive the nut grasping component to move between the mold (12) and the nut ejecting component; The blanking mechanism (5) is used to drive the finished product to be blanked after passing through the detection mechanism (4); During operation, first the mold (12) is opened, the flat pin feeding component moves the flat pin into the flat pin ejecting component, the flat pin ejecting component ejects the flat pin, then after the flat pin moving component (274) drives the flat pin picking and placing component to move above the flat pin ejecting component, the flat pin picking and placing component grabs the ejected flat pin, and then the flat pin moving component (274) moves the flat pin picking and placing component to the mold (12), so as to place the flat pin on the mold (12), thus completing the feeding of the flat pin; then the nut feeding component moves the nut into the nut ejecting component, the nut ejecting component ejects the nut, then after the nut moving component (38) drives the nut grasping component to move above the nut ejecting component, the nut grasping component grabs the ejected nut, and then the nut moving component (38) moves the nut grasping component to the mold (12), so as to insert the nut into the flat pin on the mold (12), thus completing the feeding of the nut; then the mold (12) is closed, and thus injection molding starts. After the injection molding is completed, the mold (12) is opened, then the blanking mechanism (5) moves the finished product into the detection mechanism (4), and after passing the inspection, the blanking mechanism (5) blanks the finished product; The flat pin picking and placing component includes a clamping seat (21); a fixed shaft (22) is arranged in the clamping seat (21); the clamping seat (21) is provided with a fixed clamping block (23) and a movable clamping block (24); the fixed clamping block (23) is fixedly sleeved on the fixed shaft (22); the movable clamping block (24) is movably sleeved on the fixed shaft (22); the movable clamping block (24) moves along the length direction of the fixed shaft (22); the fixed clamping block (23) and the movable clamping block (24) are arranged oppositely; a resetting part (221) for resetting the movable clamping block (24) is arranged in the clamping seat (21); The clamping seat (21) is further provided with an ejecting component; The ejecting assembly includes a driving member (251) provided on the clamping seat (21), a connecting member (252) connected to the output end of the driving member (251), and an ejecting piece (253) movably arranged between the fixed clamping block (23) and the movable clamping block (24); the ejecting piece (253) is connected to the connecting member (252); the driving member (251) is used to drive the ejecting piece (253) to lift between the fixed clamping block (23) and the movable clamping block (24). When the flat pin picking and placing assembly needs to clamp the flat pin, the flat pin moving assembly (274) moves the clamping seat 21 close to the flat pin. During the process of the clamping seat (21) descending close to the flat pin, the flat pin presses the movable clamping block (24) to overcome the elastic force of the reset member (221), so that the movable clamping block (24) moves away from the fixed clamping block (23), thereby enabling the flat pin to enter between the fixed clamping block (23) and the movable clamping block (24). Due to the action of the elastic force of the reset member (221), the flat pin is fixed between the fixed clamping block (23) and the movable clamping block (24); when the flat pin needs to be taken out, the ejecting assembly is started to eject the flat pin from between the fixed clamping block (23) and the movable clamping block (24). When the flat pin needs to be ejected, the driving member (251) drives the ejecting piece (253) to descend through the connecting member (252), and the flat pin can be ejected from between the fixed clamping block (23) and the movable clamping block (24). The clamping seat (21) is connected with a connecting seat (261); the connecting seat (261) is connected with a mounting block (262); the mounting block (262) is provided with a mounting hole (263). The left and right sides of the clamping seat (21) are respectively provided with a left fixing plate (211) and a right fixing plate (212); the fixed shaft (22) is arranged between the left fixing plate (211) and the right fixing plate (212). The reset member (221) is a spring; the spring is sleeved on the fixed shaft (22). One side of the fixed clamping block (23) opposite to the movable clamping block (24) is provided with a first inclined surface (231); one side of the movable clamping block (24) opposite to the fixed clamping block (23) is provided with a second inclined surface (241). The number of the fixed clamping block (23), the movable clamping block (24), the reset member (221), the connecting member (252), the driving member (251) and the ejecting piece (253) is four each. The four driving members (251) are respectively arranged in pairs on the front and rear sides of the clamping seat (21). The flat pin feeding assembly includes a flat pin vibrating disk (271), a flat pin linear vibrator (272) and a flat pin feeding track (273); the flat pin vibrating disk (271) is connected to one end of the flat pin feeding track (273); the other end of the flat pin feeding track (273) is connected to the flat pin ejecting assembly; the flat pin linear vibrator (272) is arranged on the flat pin feeding track (273). The flat pin moving assembly (274) is a four-axis robot; the output end of the flat pin moving assembly (274) is connected to the flat pin picking and placing assembly. The flat pin ejector assembly includes an ejector base (281), a flat pin ejector cylinder (282) connected to the ejector base (281), and an ejector rod (283) connected to the output end of the flat pin ejector cylinder (282); the ejector base (281) is provided with a flat pin ejector groove (284) connected to the other end of the flat pin feeding track (273); the ejector rod (283) is telescopically arranged in the flat pin ejector groove (284); The flat pin vibrating bowl (271) drives the flat pins to the flat pin ejector groove (284) through the flat pin feeding track (273) and the flat pin linear vibrator (272). Then, the flat pin ejector cylinder (282) drives the ejector rod (283) to rise, so as to eject the flat pins in the flat pin ejector groove (284). Then, the four-axis robot moves the clamping seat (21) to the top of the flat pin ejector groove (284). Then, the four-axis robot drives the clamping seat (21) to move downward, so as to press the flat pins between the fixed clamping block (23) and the movable clamping block (24). Then, the four-axis robot moves the clamping seat (21) into the mold (12) to unload the flat pins.

2. The injection molding automatic feeding, detecting and discharging machine according to claim 1, wherein: The driving member (251) is a cylinder or an oil cylinder.

3. An injection molding automatic feeding, detecting and discharging machine according to claim 1, characterized in that: The nut ejector assembly includes a column (32) provided on the machine table (1), a sliding seat (33) slidably arranged on the top of the column (32), a driving cylinder (331) for driving the sliding seat (33) to slide on the top of the column (32), a nut ejector cylinder (34) fixed on the column (32), a positioning plate (341) connected to the output end of the nut ejector cylinder (34), and a ejector pin (342) arranged on the positioning plate (341); The sliding seat (33) is provided with a nut ejector groove (332) for placing nuts; the nut feeding assembly is used to transfer the nuts to the nut ejector groove (332) of the sliding seat (33); the ejector pin (342) is used to eject the nuts in the nut ejector groove (332); the nut gripping assembly is used to grip the nuts ejected in the nut ejector groove (332); the nut moving assembly (38) is used to drive the nut gripping assembly to move.

4. An injection molding automatic feeding, detecting and discharging machine according to claim 3, characterized in that: The nut feeding assembly includes a nut vibrating bowl (351), a nut feeding track (352), and a nut linear vibrator (353) all arranged on the machine table (1); one end of the nut feeding track (352) is connected to the nut vibrating bowl (351); the other end of the nut feeding track (352) abuts against the sliding seat (33); the nut linear vibrator (353) is arranged at the bottom of the nut feeding track (352); The nut gripping assembly includes a connecting plate (36) and a first pneumatic gripper (361) arranged on the connecting plate (36); two output ends of the first pneumatic gripper (361) are respectively connected with a left clamping block (362) and a right clamping block (363); the left clamping block (362) and the right clamping block (363) are both provided with nut grooves (364); The number of the first pneumatic grippers (361) is four, and the four first pneumatic grippers (361) are symmetrically arranged in pairs on both sides of the connecting plate (36); The machine table (1) is provided with a first CCD detector (311) facing upwards; a defective product box (321) is provided on the column (32); The connecting plate (36) is provided with a second CCD detector (37); the second CCD detector (37) is rotatably arranged on the connecting plate (36); The nut moving assembly (38) is a four-axis robot arranged on the machine table (1); the output end of the nut moving assembly (38) is connected to the connecting plate (36); The top of the ejector pin (342) is provided with a boss (343).

5. An injection molding automatic feeding, detecting and discharging machine according to claim 1, characterized in that: The detection mechanism (4) is a withstand voltage detector (41) arranged on the machine table (1).

6. An injection molding automatic feeding, detecting and discharging machine according to claim 1, characterized in that: The blanking mechanism (5) includes a support base (51) arranged on the machine table (1), a rotating motor (52) arranged on the support base (51), a driving wheel rotatably connected to the support base (51), a driven wheel rotatably connected to the support base (51), a synchronous belt sleeved between the driving wheel and the driven wheel, and a follower seat (53) connected to the synchronous belt; a blanking cylinder (54) is provided on the follower seat (53); the output end of the blanking cylinder (54) is connected to a blanking mounting plate (55); a second pneumatic gripper (56) is provided on the blanking mounting plate (55); the output end of the rotating motor (52) is connected to the driving wheel; the machine table (1) is provided with a first blanking plate (57) and a second blanking plate (58).

7. An injection molding automatic feeding, detecting and discharging machine according to claim 1, characterized in that: The machine table (1) is provided with a divider and a rotating disk (11) connected to the divider; the mold (12) is arranged on the rotating disk (11); the number of the molds (12) is four.

Citation Information

Patent Citations

  • Nut feeding machine

    CN106079239A

  • Automatic feeding, detecting and discharging machine for injection molding

    CN211868438U