A cylindrical workpiece welding device for cylinder production

By designing a welding device for cylindrical workpieces used in cylinder production, the automated rotation of cylindrical workpieces and multi-directional movement of the welding head are achieved, solving the problems of low efficiency and poor quality of existing welding equipment, improving welding efficiency and quality, and reducing the labor intensity of workers.

CN111266758BActive Publication Date: 2025-01-14ZHEJIANG FULENDE HEAVY IND CO LTD
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Patent Information

Application Number
CN202010150084.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-06
Publication Date
2025-01-14
Estimated Expiration
2040-03-06

AI Technical Summary

Technical Problem

Existing automatic welding equipment has low welding efficiency and poor welding quality. Especially for cylindrical workpieces, it is inconvenient to align the seams with the welding equipment, requiring manual rotation, which leads to low work efficiency and high labor intensity for workers.

Method used

A welding device for cylindrical workpieces used in cylinder production has been designed, including a frame, a cylindrical workpiece fixing device, a welding head, and various lateral and lifting devices, which realizes the automated rotation of the cylindrical workpiece and the multi-directional movement of the welding head, thereby improving welding accuracy and efficiency.

Benefits of technology

It improves the welding efficiency and quality of cylindrical workpieces, reduces the labor intensity of workers, and makes welding more convenient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cylindrical workpiece welding device for cylinder production, comprising a frame, a cylindrical workpiece fixing device, a welding head, a welding head lifting device, a welding head left and right transverse movement device, a welding head front and back transverse movement device, a column, a cross bar, and a workpiece fixing device transverse movement device. There are two cylindrical workpiece fixing devices, and the two cylindrical workpiece fixing devices are symmetrically arranged on both sides of the upper end of the frame. A workpiece fixing device transverse movement device that can drive the cylindrical workpiece to move laterally is laterally arranged at the lower end of one of the cylindrical workpiece fixing devices. The present invention can conveniently fix the cylindrical workpiece and rotate and replace the cylindrical workpiece by arranging the cylindrical workpiece fixing device at the upper end of the frame, thereby improving the welding efficiency of the cylindrical workpiece and the welding quality. The welding head can move left and right, front and back, and lift up and down, making welding more convenient. The welding head is more convenient for rotating the welding points, thereby reducing the labor intensity of workers.
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Description

Technical Field

[0001] The present invention relates to the technical field of welding devices, in particular to the technical field of cylindrical workpiece welding devices. Background Art

[0002] Welding, also known as fusion welding, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. There are many sources of energy for modern welding, including gas flame, arc, laser, electron beam, friction and ultrasound. In addition to being used in factories, welding can also be performed in a variety of environments, such as outdoors, underwater and in space. No matter where it is, welding may bring danger to the operator, so appropriate protective measures must be taken when welding. The harm that welding may cause to the human body includes burns, electric shock, visual impairment, inhalation of toxic gases, excessive ultraviolet radiation, etc. Therefore, many existing welding machines rely on automatic welding machines for welding, but the existing automatic welding equipment has low welding efficiency and poor welding quality. Especially for the welding of some cylindrical workpieces, the welding equipment is inconvenient to align the seams. The workpiece needs to be manually rotated to weld during welding, resulting in low work efficiency and high labor intensity for workers. Summary of the invention

[0003] The purpose of the present invention is to solve the problems in the prior art and to provide a cylindrical workpiece welding device for cylinder production, which can improve the welding efficiency of the cylindrical workpiece, improve the welding quality, make welding more convenient, and reduce the labor intensity of workers.

[0004] To achieve the above-mentioned purpose, the present invention proposes a cylindrical workpiece welding device for cylinder production, comprising a frame, a cylindrical workpiece fixing device, a welding head, a welding head lifting device, a welding head left and right lateral movement device, a welding head front and back lateral movement device, a column, a cross bar, and a workpiece fixing device lateral movement device. There are two cylindrical workpiece fixing devices, and the two cylindrical workpiece fixing devices are symmetrically arranged on both sides of the upper end of the frame. One of the cylindrical workpiece fixing devices is laterally provided with a workpiece fixing device lateral movement device that can drive it to move horizontally at the lower end. The upper end of the frame is laterally provided with a welding head left and right lateral movement device, and a column is vertically provided at the upper end of the moving part of the welding head left and right lateral movement device, and a welding head lifting device is vertically provided on one side wall of the column, and a cross bar is provided on the moving part of the welding head lifting device, and a welding head for welding is laterally provided on the side wall of one side of the cross bar. The moving part of the welding head front and back lateral movement device is provided with a welding head for welding, and the welding head is arranged downward.

[0005] Preferably, the cylindrical workpiece fixing device includes a rotating motor, a driving shaft, a driven shaft, and a transmission box. The transmission box is vertically arranged at the upper end of the frame. A driving shaft is provided on the side of the transmission box close to the center of the frame. A driven shaft that can cooperate with the driving shaft is provided next to the driving shaft. The driven shaft is rotatably connected to the transmission box. The upper ends of the driving shaft and the driven shaft are at the same horizontal height. A rotating motor that can drive the driving shaft to rotate is provided on the side of the transmission box away from the center of the frame.

[0006] Preferably, the left and right transverse movement device of the welding head includes left and right transverse movement electric cylinders, left and right transverse movement guide rails, and left and right transverse movement plates. The left and right transverse movement electric cylinders are laterally arranged at the upper end of the frame, and the left and right transverse movement electric cylinders are arranged along the long side direction of the frame. The left and right transverse movement electric cylinders are symmetrically provided with left and right transverse movement guide rails that can cooperate with them on both sides. The left and right transverse movement electric cylinders and the upper ends of the left and right transverse movement guide rails are provided with left and right transverse movement plates, and the columns are arranged at the upper ends of the left and right transverse movement plates.

[0007] Preferably, the upper ends of the left and right transverse plates are provided with a welding power source that can cooperate with the welding head, and the welding power source is electrically connected to the welding head.

[0008] Preferably, the welding head lifting device includes a lifting electric cylinder and a lifting guide rail. The lifting electric cylinder is vertically arranged on the side of the column. A lifting guide rail that can cooperate with the lifting electric cylinder is provided next to the lifting electric cylinder. A cross bar is laterally provided on the cylinder movable block of the lifting electric cylinder and the guide rail slider of the lifting guide rail. The cross bar is arranged along the short side direction of the frame.

[0009] Preferably, the forward and backward transverse movement device of the welding head includes a forward and backward transverse movement electric cylinder, a forward and backward transverse movement guide rail, and a forward and backward transverse movement plate. The forward and backward transverse movement electric cylinder is laterally arranged on the side of the cross bar, and a forward and backward transverse movement guide rail that can cooperate with the forward and backward transverse movement electric cylinder is provided next to the forward and backward transverse movement electric cylinder. A forward and backward transverse movement plate is provided on the electric cylinder movable block of the forward and backward transverse movement electric cylinder and the guide rail slider of the forward and backward transverse movement guide rail, and the welding head is arranged on the forward and backward transverse movement plate.

[0010] Preferably, the workpiece fixing device transverse moving device comprises a workpiece fixing device transverse moving electric cylinder, a workpiece fixing device transverse moving guide rail, and a workpiece fixing device transverse moving plate. The workpiece fixing device transverse moving electric cylinder is laterally arranged at the upper end of the frame, and the workpiece fixing device transverse moving electric cylinder is arranged along the long side direction of the frame. The workpiece fixing device transverse moving electric cylinder is symmetrically provided with workpiece fixing device transverse moving guide rails that can cooperate with it on both sides. The workpiece fixing device transverse moving electric cylinder and the workpiece fixing device transverse moving guide rail are arranged on the upper ends of the workpiece fixing device transverse moving electric cylinder and the workpiece fixing device transverse moving guide rail, and the cylindrical workpiece fixing device is arranged at the upper end of the workpiece fixing device transverse moving plate.

[0011] The beneficial effects of the cylindrical workpiece welding device for cylinder production of the present invention: the present invention arranges a cylindrical workpiece fixing device on the upper end of the frame, which can facilitate the fixing of the cylindrical workpiece, facilitate the rotation and replacement of the cylindrical workpiece, improve the welding efficiency of the cylindrical workpiece, and improve the welding quality. The welding head can move horizontally left and right, front and back, and up and down, making welding more convenient, and the welding head is more convenient for rotating the welding point, reducing the labor intensity of workers.

[0012] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a top view of the structural schematic diagram of a cylindrical workpiece welding device for cylinder production of the present invention;

[0014] Figure 2 It is a front view of a structural schematic diagram of a cylindrical workpiece welding device for cylinder production according to the present invention.

[0015] In the figure: 1-frame, 2-cylindrical workpiece fixture, 3-welding head, 4-welding head lifting device, 5-welding head left and right lateral movement device, 6-welding head front and rear lateral movement device, 7-column, 8-cross bar, 9-workpiece fixture lateral movement device, 21-rotating motor, 22-driving shaft, 23-driven shaft, 24-transmission box, 31-welding power supply, 51-left and right lateral movement electric cylinder, 52-left and right lateral movement guide rail, 53-left and right lateral movement plate, 61-front and rear lateral movement electric cylinder, 62-front and rear lateral movement guide rail, 63-front and rear lateral movement plate, 91-workpiece fixture lateral movement electric cylinder, 92-workpiece fixture lateral movement guide rail, 93-workpiece fixture lateral movement plate. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0017] See also Figure 1 , Figure 2The present invention discloses a cylindrical workpiece welding device for cylinder production, comprising a frame 1, a cylindrical workpiece fixing device 2, a welding head 3, a welding head lifting device 4, a welding head left and right lateral movement device 5, a welding head front and rear lateral movement device 6, a column 7, a cross bar 8, and a workpiece fixing device lateral movement device 9. There are two cylindrical workpiece fixing devices 2, and the two cylindrical workpiece fixing devices 2 are symmetrically arranged on both sides of the upper end of the frame 1. A workpiece fixing device lateral movement device 9 that can drive the cylindrical workpiece fixing device 2 to lateral movement is transversely arranged at the lower end of the cylindrical workpiece fixing device 2. A welding head left and right lateral movement device 5 is transversely arranged at the upper end of the frame 1. A column 7 is vertically arranged at the upper end of the moving part of the welding head left and right lateral movement device 5. A side wall of one side of the column 7 is vertically arranged There is a welding head lifting device 4, a cross bar 8 is provided on the moving part of the welding head lifting device 4, a welding head forward and backward traverse device 6 is transversely provided on the side wall of one side of the cross bar 8, a welding head 3 for welding is provided on the moving part of the welding head forward and backward traverse device 6, and the welding head 3 is arranged downward, and the cylindrical workpiece fixing device 2 includes a rotating motor 21, a driving shaft 22, a driven shaft 23, and a transmission box 24, and the transmission box 24 is vertically arranged at the upper end of the frame 1, and a driving shaft 22 is provided on the side of the transmission box 24 close to the center of the frame 1, and a driven shaft 23 that can cooperate with the driving shaft 22 is provided next to the driving shaft 22, and the driven shaft 23 is rotatably connected to the transmission box 24, and the driving shaft 2 2 is at the same horizontal height as the upper end of the driven shaft 23, a rotating motor 21 that can drive the driving shaft 22 to rotate is provided on the side of the transmission box 24 away from the center of the frame 1, and the left and right lateral movement device 5 of the welding head includes a left and right lateral movement electric cylinder 51, a left and right lateral movement guide rail 52, and a left and right lateral movement plate 53. The left and right lateral movement electric cylinder 51 is transversely arranged at the upper end of the frame 1, and the left and right lateral movement electric cylinder 51 is arranged along the long side direction of the frame 1. The left and right lateral movement electric cylinder 51 is symmetrically provided with left and right lateral movement guide rails 52 that can cooperate with it on both sides, and the left and right lateral movement electric cylinder 51 and the upper ends of the left and right lateral movement guide rails 52 are provided with left and right lateral movement plates 53, and the column 7 is provided at the upper end of the left and right lateral movement plates 53. A welding power source 31 is matched with the welding head 3, and the welding power source 31 is electrically connected to the welding head 3. The welding head lifting device 4 includes a lifting electric cylinder and a lifting guide rail. The lifting electric cylinder is vertically arranged on the side of the column 7. A lifting guide rail that can cooperate with the lifting electric cylinder is arranged next to the lifting electric cylinder. A cross bar 8 is transversely arranged on the cylinder movable block of the lifting electric cylinder and the guide slider of the lifting guide rail. The cross bar 8 is arranged along the short side direction of the frame 1. The welding head front and rear transverse movement device 6 includes a front and rear transverse movement electric cylinder 61, a front and rear transverse movement guide rail 62, and a front and rear transverse movement plate 63. The front and rear transverse movement electric cylinder 61 is transversely arranged on the side of the cross bar 8. A front and rear transverse movement guide rail 62 that can cooperate with the front and rear transverse movement electric cylinder 61 is arranged next to the front and rear transverse movement electric cylinder 61.The electric cylinder movable block of the front and rear transverse electric cylinder 61 and the guide rail slider of the front and rear transverse guide rail 62 are provided with a front and rear transverse plate 63, the welding head 3 is arranged on the front and rear transverse plate 63, the workpiece fixture transverse device 9 comprises a workpiece fixture transverse electric cylinder 91, a workpiece fixture transverse guide rail 92, and a workpiece fixture transverse plate 93, the workpiece fixture transverse electric cylinder 91 is arranged transversely at the upper end of the frame 1, the workpiece fixture transverse electric cylinder 91 is arranged along the long side direction of the frame 1, the workpiece fixture transverse electric cylinder 91 is symmetrically provided with a workpiece fixture transverse guide rail 92 that can cooperate with it on both sides of the workpiece fixture transverse electric cylinder 91, the workpiece fixture transverse guide rail 92 is arranged on the upper end of the workpiece fixture transverse electric cylinder 91 and the workpiece fixture transverse guide rail 92, and the cylindrical workpiece fixture 2 is arranged at the upper end of the workpiece fixture transverse plate 93.

[0018] Working process of the present invention:

[0019] During operation of a cylindrical workpiece welding device for cylinder production of the present invention, the cylindrical workpieces to be welded and connected are respectively placed on two cylindrical workpiece fixing devices 2, the cylindrical workpieces are fixed by a driving shaft 22 and a driven shaft 23, and a workpiece fixing device transverse movement device 9 drives one of the cylindrical workpieces to move transversely until the two cylindrical workpieces are aligned in position, and the welding head 3 is adjusted by the welding head lifting device 4, the welding head left and right transverse movement device 5, and the welding head front and back transverse movement device 6 to align the welding head 3 with the required welding position, and welding is performed by the welding head 3.

[0020] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. A cylindrical workpiece welding device for cylinder production, characterized in that: The invention comprises a frame (1), a cylindrical workpiece fixing device (2), a welding head (3), a welding head lifting device (4), a welding head left-right lateral movement device (5), a welding head front-back lateral movement device (6), a column (7), a cross bar (8), and a workpiece fixing device lateral movement device (9), wherein the cylindrical workpiece fixing devices (2) are provided with two, and the two cylindrical workpiece fixing devices (2) are symmetrically arranged on both sides of the upper end of the frame (1), and a workpiece fixing device lateral movement device (9) capable of driving the cylindrical workpiece fixing device (2) is arranged at the lower end thereof in a horizontal direction, and a welding head left-right lateral movement device (5) is arranged at the upper end of the frame (1), and a column (7) is arranged vertically at the upper end of the moving part of the welding head left-right lateral movement device (5). A welding head lifting device (4) is vertically provided on a side wall of one side of the column (7); a cross bar (8) is provided on a moving part of the welding head lifting device (4); a welding head forward and backward traversing device (6) is transversely provided on a side wall of one side of the cross bar (8); a welding head (3) for welding is provided on a moving part of the welding head forward and backward traversing device (6); the welding head (3) is arranged downward; the cylindrical workpiece fixing device (2) comprises a rotating motor (21), a driving shaft (22), a driven shaft (23), and a transmission box (24); the transmission box (24) is vertically provided on an upper end of the frame (1); a driving shaft (22) is provided on a side of the transmission box (24) close to the center of the frame (1); the A driven shaft (23) is provided next to the driving shaft (22) and can cooperate with it. The driven shaft (23) is rotatably connected to a transmission box (24). The upper ends of the driving shaft (22) and the driven shaft (23) are at the same horizontal height. A rotating motor (21) is provided on the side of the transmission box (24) away from the center of the frame (1) and can drive the driving shaft (22) to rotate. The welding head lifting device (4) includes a lifting electric cylinder and a lifting guide rail. The lifting electric cylinder is vertically arranged on the side of the column (7). A lifting guide rail is provided next to the lifting electric cylinder and can cooperate with it. A cross bar (8) is transversely provided on the cylinder movable block of the lifting electric cylinder and the guide slider of the lifting guide rail. The cross bar (8) is arranged along the short side of the frame (1). The welding machine head forward and backward transverse movement device (6) comprises a forward and backward transverse movement electric cylinder (61), a forward and backward transverse movement guide rail (62), and a forward and backward transverse movement plate (63). The forward and backward transverse movement electric cylinder (61) is transversely arranged on the side of the cross bar (8). The forward and backward transverse movement electric cylinder (61) is provided with a forward and backward transverse movement guide rail (62) that can cooperate with the forward and backward transverse movement electric cylinder (61). The electric cylinder movable block of the forward and backward transverse movement electric cylinder (61) and the guide rail slide block of the forward and backward transverse movement guide rail (62) are provided with a forward and backward transverse movement plate (63). The welding machine head (3) is arranged on the forward and backward transverse movement plate (63). The workpiece fixing device transverse movement device (9) comprises a workpiece fixing device transverse movement electric cylinder (91), a workpiece fixing device transverse movement guide rail (92), and a workpiece fixing device transverse movement plate (93).The workpiece fixing device transverse electric cylinder (91) is transversely arranged at the upper end of the frame (1), and the workpiece fixing device transverse electric cylinder (91) is arranged along the long side direction of the frame (1). The workpiece fixing device transverse electric cylinder (91) is symmetrically provided with workpiece fixing device transverse guide rails (92) that can cooperate with it on both sides. The workpiece fixing device transverse electric cylinder (91) and the workpiece fixing device transverse guide rails (92) are provided with workpiece fixing device transverse plates (93) at the upper ends, and the cylindrical workpiece fixing device (2) is provided at the upper end of the workpiece fixing device transverse plate (93).

2. A cylindrical workpiece welding device for cylinder production as claimed in claim 1, characterized in that: The left and right transverse movement device (5) of the welding head comprises a left and right transverse movement electric cylinder (51), a left and right transverse movement guide rail (52), and a left and right transverse movement plate (53). The left and right transverse movement electric cylinder (51) is arranged transversely at the upper end of the frame (1). The left and right transverse movement electric cylinder (51) is arranged along the long side direction of the frame (1). The left and right transverse movement electric cylinder (51) is symmetrically provided with left and right transverse movement guide rails (52) that can cooperate with the left and right transverse movement electric cylinder (51) on both sides. The upper ends of the left and right transverse movement electric cylinder (51) and the left and right transverse movement guide rails (52) are provided with left and right transverse movement plates (53). The column (7) is arranged at the upper end of the left and right transverse movement plate (53).

3. A cylindrical workpiece welding device for cylinder production as claimed in claim 2, characterized in that: A welding power source (31) that can cooperate with the welding head (3) is provided at the upper end of the left and right transverse plates (53), and the welding power source (31) is electrically connected to the welding head (3).

Citation Information

Patent Citations

  • Semi -automatic welding machine

    CN204975629U

  • Indulge dual -purpose automatic weld of circumferential weld machine

    CN206839443U

  • Cylindrical workpiece welding device for cylinder production

    CN212217488U