Automatic assembly device for air deflectors

Abstract

The present invention proposes an automatic assembly device for air guide plates, which includes a feeding unit, an automatic sorting mechanism and an assembly unit; wherein the feeding unit includes an automatic feeding mechanism and an automatic storage mechanism arranged downstream of the automatic feeding mechanism, the automatic feeding mechanism transports the air guide plates to the automatic storage mechanism for temporary storage; the automatic storage mechanism transports the temporarily stored air guide plates to the automatic sorting mechanism. Compared with the prior art, the automatic assembly device for air guide plates provided by the present invention realizes the automatic assembly of air guide plate sleeves, replaces manual operations, saves labor costs, and at the same time ensures the consistency of products and improves product quality. By designing an automatic storage mechanism, the problem of employees frequently taking materials is solved; by combining a cylinder and a suction cup, the purpose of automatically removing the protective film of the air guide plate is achieved; by using a cylinder to push, the process of automatic assembly of the sleeve is realized, replacing manual operations.

Description

Technical Field

[0001] The invention relates to the technical field of automatic assembly, and in particular to an automatic assembly device for an air guide plate. Background Art

[0002] The air guide plate of the air conditioner has a protective film on its surface. Before installing it into the air conditioner, the protective film needs to be torn off and a shaft sleeve needs to be installed at one end of the air guide plate (such as Figure 1 As shown). Currently, the above processes are all operated manually. Workers put the air guide plate on the simple tooling and tear off the protective film. They apply silicone grease to the shaft sleeve with a brush, and use homemade tools to assemble one end of the shaft sleeve onto the air guide plate and pass it to the next operation position to complete the work. There are many shaft sleeve assembly operation processes. Due to the limited number of air guide plates placed on the simple tooling, employees need to frequently take materials, and the homemade tools are simple and difficult to operate, resulting in low work efficiency. Summary of the invention

[0003] In view of the shortcomings of the prior art in which air guide plates are manually assembled, such as low operating efficiency due to the large number of operating procedures and great difficulty, an object of the present invention is to provide an automatic assembly device for air guide plates, which replaces manual operations with mechanical operations, thereby improving operating efficiency and saving labor costs.

[0004] The present invention provides an automatic assembly device for an air guide plate, comprising:

[0005] A feeding unit, which is used to convey the air guide plate;

[0006] An automatic sorting mechanism, which is disposed downstream of the feeding unit, and the automatic sorting mechanism is linked with the feeding mechanism to sort the air guide plates and transport the air guide plates to the downstream; and

[0007] An assembly unit, which is linked with the automatic sorting mechanism to assemble the sleeve onto the air guide plate;

[0008] Wherein, the feeding unit includes an automatic feeding mechanism and an automatic storage mechanism arranged downstream of the automatic feeding mechanism:

[0009] The automatic feeding mechanism transports the air guide plates to the automatic storage mechanism for temporary storage; the automatic storage mechanism transports the temporarily stored air guide plates to the automatic sorting mechanism.

[0010] Preferably, the automatic material storage mechanism includes a multi-layer material storage warehouse, a lifting device and a first belt line. The lifting device can drive the multi-layer material storage warehouse to rise or fall in a vertical direction, so that the air guide plates from the automatic feeding mechanism can be loaded into the multi-layer material storage warehouse or the air guide plates in the multi-layer material storage warehouse can be moved out to the first belt line. The first belt line can transport the air guide plates moved out of the multi-layer material storage warehouse to the automatic sorting mechanism.

[0011] Preferably, the lifting device includes a frame, a lifting rod, a servo motor and a gear reduction mechanism, the servo motor is loaded on the frame, the gear reduction mechanism is loaded on the servo motor, the lifting rod is arranged on the gear reduction mechanism, and the multi-layer storage depot is arranged on the lifting rod.

[0012] Preferably, the automatic material feeding mechanism comprises a material storage plate and a conveying device, the air guide plate is carried on the material storage plate, and the conveying device is used to feed the material storage plate into or out of the automatic material storage mechanism along a horizontal direction.

[0013] Preferably, the conveying device comprises a first tripod, a guide rail is arranged on the first tripod, the guide rail extends into the automatic material storage mechanism, a slider is arranged on the guide rail, and the material storage plate is arranged on the slider.

[0014] Preferably, the automatic sorting mechanism is an automatic sorting belt line mechanism, which comprises a sorting belt, and the surface of the sorting belt has a slot, and the slot can accommodate a single air guide plate.

[0015] Preferably, the assembly unit includes an automatic film stripping mechanism and an automatic sleeve assembly mechanism, the automatic film stripping mechanism is used to remove the protective film on the air guide plate; the automatic sleeve assembly mechanism is arranged downstream of the automatic film stripping mechanism, and the automatic sleeve assembly mechanism is used to assemble the sleeve onto the air guide plate with the protective film removed.

[0016] Preferably, the automatic film stripping mechanism comprises a positioning device and a film stripping device, and the positioning device and the film stripping device are respectively arranged above and below the automatic sorting mechanism;

[0017] The positioning device comprises a first bracket and at least one positioning suction cup, and the positioning suction cup is arranged on the first bracket;

[0018] The film stripping device includes a second bracket, a rodless cylinder, a first upper and lower cylinder and a film stripping suction cup. The rodless cylinder is arranged on the second bracket, the upper and lower cylinders are arranged on the rodless cylinder, and the film stripping suction cup is arranged on the first upper and lower cylinders. The film stripping suction cup is used to absorb the protective film on the air guide plate and move under the drive of the rodless cylinder to remove the protective film on the air guide plate.

[0019] Preferably, the automatic assembly of the sleeve mechanism includes a clamping device, a feeding cylinder and a sleeve positioning and assembly tooling arranged on the feeding cylinder, the clamping device is used to clamp the air guide plate and prevent it from moving, the feeding cylinder can drive the sleeve positioning and assembly tooling to move to adjust the relative position of the sleeve positioning and assembly tooling and the air guide plate, and the positioning and assembly tooling is used to push the sleeve into the sleeve assembly position of the air guide plate.

[0020] Preferably, the positioning and assembly tooling has a propulsion channel and a positioning port which are interconnected, and the shaft sleeve assembly position of the air guide plate can be inserted into the positioning port so that the propulsion channel is correspondingly connected with the shaft sleeve assembly position, and a shaft sleeve sending cylinder is provided in the propulsion channel, and a propulsion shaft is provided at the front end of the shaft sleeve sending cylinder, and the propulsion shaft pushes the shaft sleeve in the propulsion channel so that the shaft sleeve is assembled to the shaft sleeve assembly position.

[0021] Preferably, the clamping device includes a positioning plate, a second upper and lower cylinder, a clamping cylinder and a clamping fixture, the second upper and lower cylinder is fixed on the positioning plate, the clamping cylinder is arranged at the upper end of the second upper and lower cylinder, and the clamping fixture is arranged at the upper end of the clamping cylinder.

[0022] Preferably, it also includes a vibration plate and a sleeve feeding mechanism, and the sleeve feeding mechanism is used to transport the sleeve in the vibration plate to the sleeve positioning and assembly tool.

[0023] Preferably, a guide plate is included, and the guide plate is arranged on the side of the automatic sorting mechanism.

[0024] Compared with the prior art, the automatic assembly device for air guide plates provided by the present invention realizes the automatic assembly of air guide plate sleeves, replaces manual work, saves labor costs, and at the same time ensures the consistency of products and improves product quality. By designing an automatic material storage mechanism, the problem of employees frequently taking materials is solved; by combining the cylinder and the suction cup, the purpose of automatically removing the protective film of the air guide plate is achieved; by using the cylinder to push, the process of automatic assembly of the sleeve is realized, replacing manual work; by vibrating the vibration plate, the purpose of consistent discharge direction of the sleeve is achieved, and precise assembly is achieved. After using the device, only one operator is required to fill the filler, and the subsequent operating procedures are automatically completed by the equipment. The sleeves are manually batch-brushed with oil and then loaded into the vibration plate. The vibration plate vibrates out the sleeves. Compared with manually applying silicone grease on the transparent air guide plate connecting shaft with a brush and then installing the sleeves, the oiling time is reduced and the assembly efficiency is improved.

[0025] The above technical features can be combined in various suitable ways or replaced by equivalent technical features as long as the purpose of the present invention can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The invention will be described in more detail below based on non-limiting examples and with reference to the accompanying drawings, in which:

[0027] Figure 1 It is a structural schematic diagram of an existing air guide plate and a shaft sleeve;

[0028] Figure 2 A schematic structural diagram of an automatic assembly device for air guide plates provided in one embodiment of the present invention;

[0029] Figure 3 A schematic structural diagram of an automatic assembly device for air guide plates provided by an embodiment of the present invention from another perspective;

[0030] Figure 4 A schematic diagram of the structure of an automatic feeding mechanism and an automatic storage mechanism provided in one embodiment of the present invention;

[0031] Figure 5 A schematic structural diagram of an automatic sorting belt line mechanism, an automatic film stripping mechanism, and an automatic sleeve assembly mechanism provided in one embodiment of the present invention;

[0032] Figure 6 for Figure 2 The enlarged schematic diagram of point A in the middle;

[0033] Figure 7 A schematic diagram of assembling a positioning assembly tool and an air guide plate provided in one embodiment of the present invention;

[0034] Figure 8 for Figure 5 Enlarged view of point C in the middle;

[0035] Fig. 9 A schematic structural diagram of the assembly of a vibration plate, a sleeve feeding mechanism and a positioning assembly tooling provided in one embodiment of the present invention.

[0036] Description of reference numerals:

[0037] 1. Air guide plate; 2. First tripod; 3. Guide rail; 4. Slider; 5. Storage plate; 6. First belt line; 7. Multi-layer storage bin; 8. Frame; 9. Servo motor; 10. Gear reduction mechanism; 11. Lifting rod; 12. Second tripod; 13. Aluminum profile; 14. Power shaft; 15. Tensioning plate; 16. Tensioning shaft; 17. Pulley; 18. Automatic sorting belt; 19. Guide plate; 20. Positioning suction cup; 21. First bracket; 22. Second bracket; 23. Rodless cylinder; 24. Feeding cylinder fixing plate; 25. Feeding cylinder; 26. Bushing positioning assembly tooling; 27. Propel channel; 28. Positioning port; 29. First upper and lower cylinder; 30. De-mold suction cup bracket; 31. De-mold suction cup; 32. Bushing feeding cylinder; 33. Propelling shaft; 34. Bushing assembly position; 35. Bushing; 36. Positioning plate; 37. Second upper and lower cylinder; 38. Clamping cylinder; 39. Clamping fixture; 71. Storage rack; 181. Card slot; 100. Automatic feeding mechanism; 200. Automatic storage mechanism; 300. Automatic sorting belt line mechanism; 400. Automatic demoulding mechanism; 500. Automatic bushing assembly mechanism; 600. Vibrating plate; 700. Bushing feeding mechanism; 800. Control box; 901. First carton; 902. Second carton. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below. Based on the specific implementation methods in the present invention, all other implementation methods obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0039] like Figure 2 , Figure 3 As shown, the automatic assembly device for air guide plates provided in this embodiment mainly includes an automatic feeding mechanism 100, an automatic storage mechanism 200, an automatic sorting belt line mechanism 300, an automatic film stripping mechanism 400 and an automatic sleeve assembly mechanism 500. The automatic feeding mechanism 100 is installed at the upstream of the automatic assembly device for air guide plates, and is used to transport the air guide plates 1 to the automatic storage mechanism 200; the automatic storage mechanism 200 is used to store the air guide plates 1 from the automatic feeding mechanism 100, and transport the air guide plates 1 to the automatic sorting belt line mechanism 300; the automatic sorting belt line mechanism 300 is arranged downstream of the automatic storage mechanism 200, and the two are in the same straight line direction, and the automatic sorting belt line mechanism is used to sort the air guide plates 1 from the automatic storage mechanism 200 and transport the air guide plates 1 to the automatic film stripping mechanism 400 and the automatic assembly sleeve mechanism 500 in turn; the automatic film stripping mechanism 400 is used to tear off the protective film on the air guide plate 1; the automatic assembly sleeve mechanism 500 is arranged downstream of the automatic film stripping mechanism 400, and the automatic assembly sleeve mechanism 500 is used to assemble the sleeve 35 onto the air guide plate 1 with the protective film removed.

[0040] like Figure 4 As shown, the automatic feeding mechanism 100 includes a storage plate 5 and a conveying device, the storage plate 5 is used to carry the air guide plate 1, and the conveying device is used to feed the storage plate 5 into or out of the automatic storage mechanism 200 in the horizontal direction. Among them, the conveying device includes a first tripod 2, an automatic feeding guide rail 3 and a pneumatic slider 4, which is installed based on the first tripod 2, and two automatic feeding guide rails 3 are installed in parallel on the first tripod 2, and the guide rails 3 extend all the way into the automatic storage mechanism 200, and four sliders 4 are installed on the guide rails 3, and the storage plate 5 is fixed on the slider 4. In order to enable the air guide plates 1 to be quickly placed neatly so that the air guide plates 1 sent to the automatic storage mechanism 200 are neat and orderly, it is preferred to set a plurality of grooves on the storage plate 5, and place an air guide plate 1 in each groove.

[0041] like Figure 4As shown, the automatic storage mechanism 200 includes a multi-layer storage warehouse 7, a lifting device and a first belt line 6. Specifically, the multi-layer storage warehouse 7 is an integral structure, which can be raised or lowered in the vertical direction as a whole under the drive of the lifting device. Each storage layer includes two storage racks 71 respectively arranged on both sides of the storage warehouse, and the two storage racks 71 are respectively used to support the two ends of the air guide plate 1; the lifting device includes a frame 8, a lifting rod 11, a servo motor 9 and a gear reduction mechanism 10. The frame 8 is arranged above the rear end of the automatic feeding mechanism 100, so that the rear end of the automatic feeding mechanism 100 is located in the frame 8, the servo motor 9 is loaded on the top of the frame 8, the gear reduction mechanism 10 is loaded on the servo motor 9, and the lifting rod 11 is arranged on the gear reduction mechanism 10. The multi-layer storage warehouse 7 is installed in the frame 8 as a whole and is arranged on the lifting rod 11; the first belt line 6 is arranged in the frame 8 and extends from the entrance of the automatic storage warehouse to the outside of the exit of the automatic storage warehouse. The installation height of the first belt line 6 is slightly higher than the two guide rails 3 and lower than the storage plate 5. When the material storage plate 5 carrying the air guide plate 1 is located in the automatic material storage mechanism 200, the air guide plate 1 falls on the multi-layer material storage 7 and separates from the material storage plate 5 during the ascending process of the multi-layer material storage 7, thereby completing the process of loading the air guide plate 1 into the multi-layer material storage 7; and when the multi-layer material storage 7 carrying the air guide plate 1 descends, the air guide plate 1 falls on the first belt line 6 and separates from the multi-layer material storage 7, thereby completing the process of moving the air guide plate 1 out of the multi-layer material storage 7; the first belt line 6 transports the air guide plate 1 moved out of the multi-layer material storage 7 to the automatic sorting belt line mechanism 300. The first belt line 6 can be installed on the first footrest 2 of the automatic feeding mechanism 100, or on an independent mounting bracket. When the first belt is installed on an independent mounting bracket, the bracket can be designed to be liftable, and the relative height of the first belt and the two guide rails 3 and the material storage plate 5 can be adjusted as needed. The movement of the first belt line 6 can be controlled by a sensor device to transport one air guide plate 1 at a time to the automatic sorting belt line mechanism 300 for sorting and film removal.

[0042] Figure 5 It is a structural schematic diagram of an automatic sorting belt line mechanism 300, an automatic film stripping mechanism 400 and an automatic sleeve assembly mechanism 500.

[0043] like Figure 5As shown, the automatic sorting belt line mechanism 300 is arranged downstream of the automatic storage mechanism 200, and the automatic sorting belt line mechanism 300 is linked with the first belt line 6 to sort the air guide plate 1 transported by the first belt line 6 of the automatic storage mechanism 200. The automatic sorting belt line mechanism 300 includes a sorting belt, a second foot frame 12 and a support assembly; the support assembly includes two support members, a power shaft 14, four tensioning plates 15, two tensioning shafts 16 and four pulleys 17. The second tripod 12 is used as the base for installation. Two supporting members are installed in parallel at the upper end of the second tripod 12. The supporting members in this embodiment are preferably aluminum profiles 13. The power shaft 14 is installed at the rear ends of the two aluminum profiles 13. Two tensioning plates 15 are installed on the two aluminum profiles 13, one on each side of each aluminum profile 13. Two tensioning shafts 16 are installed on the tensioning plates 15. Two pulleys 17 are installed on the two tensioning shafts 16, and the other two pulleys 17 are installed on the power shaft 14. Then, the automatic sorting belt 18 is installed on the pulley 17. The automatic sorting belt 18 adopts a slot 181 design. The surface of the sorting belt has a slot 181 that matches the width of the air guide plate 1. The width of the slot 181 just accommodates a single air guide plate 1, so that the automatic sorting belt 18 can sort just one air guide plate 1 at a time.

[0044] like Figure 5 , Figure 6As shown, the automatic film stripping mechanism 400 includes a positioning device for fixing the protective film and a film stripping device for removing the protective film. The positioning device is arranged below the automatic sorting belt line mechanism 300, and includes a first bracket 21 and at least one positioning suction cup 20. The positioning suction cup 20 is used to install the first bracket 21 on the aluminum profile 13. There are 4 positioning suction cups 20, and the 4 positioning suction cups 20 are arranged on the first bracket 21 at intervals. The position of the air guide plate 1 can be detected by a sensor. When the air guide plate 1 reaches a predetermined position, the positioning suction cup 20 is controlled to start adsorption. The film stripping device is arranged above the automatic sorting belt line mechanism 300, and includes a second bracket 22, a rodless cylinder 23, a first upper and lower cylinder 29, and a film stripping suction cup 31. The second bracket 22 is installed on the aluminum profile 13, the rodless cylinder 23 is arranged on the second bracket 22, the first upper and lower cylinder 29 is arranged on the rodless cylinder 23, and the film stripping suction cup 31 is arranged on the first upper and lower cylinder 29 through the film stripping suction cup bracket 30. The automatic sorting belt line mechanism 300 transports the air guide plate 1 to the positioning device, the positioning suction cup 20 starts to suck and position, and the film stripping suction cup 31 is driven by the rodless cylinder 23 to move to the top of the air guide plate 1. After the film stripping suction cup 31 is started, it sucks the protective film of the air guide plate 1 and moves from one end of the air guide plate 1 to the other end (from left to right according to the orientation in the figure), completing the film stripping action and removing the protective film on the air guide plate 1. In order to prevent the air guide plate 1 from falling off the automatic sorting belt 18 during the film stripping process, a guide plate 19 is set on the side of the automatic sorting belt line mechanism 300, and the guide plate 19 has a convex edge protruding upward, such as Figure 5 As shown, the guide plate 19 is installed on the right side of the aluminum profile 13 to prevent the air guide plate 1 from sliding off from the side of the automatic sorting belt 18 from left to right as the film tearing suction cup moves. The positioning suction cup 20 and the film tearing suction cup can be either ordinary suction cups or vacuum suction cups.

[0045] like Figure 5 As shown, the automatic sleeve assembly mechanism 500 is arranged on the side of the automatic sorting belt line mechanism 300, and includes a clamping device, a feeding cylinder 25, and a sleeve positioning assembly tool 26 arranged on the feeding cylinder 25. The clamping device is used to clamp the air guide plate 1 and prevent it from moving. The feeding cylinder 25 is used to drive the sleeve positioning assembly tool 26 to move to adjust the relative position of the sleeve positioning assembly tool 26 and the air guide plate 1. The positioning assembly tool is used to push the sleeve 35 into the sleeve assembly position 34 of the air guide plate 1. Specifically, the feeding cylinder 25 is installed on the side of the aluminum profile 13 through the feeding cylinder fixing plate 24, and the positioning assembly tool is installed on the feeding cylinder 25, as shown in FIG. Figure 7As shown, the positioning assembly tooling has a propulsion channel 27 and a positioning port 28 which are interconnected. The propulsion channel 27 is arranged inside the shaft sleeve positioning assembly tooling 26, and the positioning port 28 is arranged on the surface of the shaft sleeve positioning assembly tooling 26. The shaft sleeve assembly position 34 at one end of the air guide plate 1 can be inserted into the positioning port 28 so that the propulsion channel 27 is correspondingly connected with the shaft sleeve assembly position 34. A shaft sleeve delivery cylinder 32 is arranged in the propulsion channel 27, and a propulsion shaft 33 is arranged at the front end of the shaft sleeve delivery cylinder 32. The space in the propulsion channel 27 between the propulsion shaft 33 and the positioning port 28 is used to place the shaft sleeve 35, and the propulsion shaft 33 is used to push the shaft sleeve 35 in the propulsion channel 27 into the shaft sleeve assembly position 34.

[0046] like Figure 8 As shown, the clamping device includes two positioning plates 36, two second upper and lower cylinders 37, two clamping cylinders 38 and two clamping fixtures 39. The two positioning plates 36 are installed on the aluminum profile 13. The two positioning plates 36 are used to fix the two second upper and lower cylinders 37 respectively. The two clamping cylinders 38 are respectively arranged at the upper ends of the two second upper and lower cylinders 37. The two clamping fixtures 39 are respectively arranged at the upper ends of the two clamping cylinders 38. The two clamping fixtures 39 are respectively used to clamp the two ends of the air guide plate 1. In the process of assembling the shaft sleeve 35, the guide plate 19 also has the function of guiding the air guide plate 1, so that the clamping fixture 39 can accurately clamp the air guide plate 1 to achieve precise positioning.

[0047] The two ends of the sleeve 35 are of different lengths. The end where the sleeve 35 is assembled with the air guide plate 1 is the shorter end. Therefore, a vibration plate 600 can be added. The vibration plate 600 ensures that the material is discharged from the vibration plate 600 at the shorter end of the sleeve 35 by vibration. Fig. 9 As shown, the automatic assembly device for the air guide plate also includes a vibration disk 600 and a sleeve feeding mechanism 700. The vibration disk 600 adjusts the discharging assembly direction of the sleeve 35 to the installation end of the sleeve 35 by vibration. The sleeve feeding mechanism 700 is respectively connected to the vibration disk 600 and the sleeve positioning assembly tool 26. The sleeve feeding mechanism 700 is used to blow the sleeve 35 in the vibration disk 600 into the propulsion channel 27 inside the sleeve positioning assembly tool 26.

[0048] The automatic assembly device for air guide plates further includes a control box 800, which is used to control the automatic operation of the entire automatic assembly device for air guide plates, including controlling the automatic operation of the automatic feeding mechanism 100, the automatic material storage mechanism 200, the automatic film stripping mechanism 400 and the automatic assembly sleeve mechanism 500. The vibration plate 600 and the control box 800 are both installed on the side of the automatic assembly sleeve mechanism 500.

[0049] In the above-mentioned embodiments, the automatic film stripping mechanism 400 and the automatic sleeve assembly mechanism 500 are both installed based on the aluminum profile 13 in the automatic sorting belt line mechanism 300, which is conducive to simplifying the overall structure of the device. Of course, in other embodiments, the automatic film stripping mechanism 400 and the automatic sleeve assembly mechanism 500 can also be installed through independent mounting brackets.

[0050] Combine the following Figure 1 The working process of the automatic assembly device for the air deflector is further described as follows:

[0051] 1) Start the equipment, and the multi-layer material storage warehouse 7 is lowered as a whole so that the first layer of the multi-layer material storage warehouse 7 (from top to bottom, the top layer is the first layer) and the material storage plate 5 are at the same horizontal position.

[0052] 2) The operator places the air guide plates 1 one by one on the material storage plate 5, and multiple plates (such as 20 plates) can be placed at one time;

[0053] 3) The storage plate 5 as a whole automatically enters the first layer (20 pieces of material per layer) of the multi-layer storage warehouse 7 through the pneumatic slider 4;

[0054] 4) The servo motor 9 of the automatic material storage mechanism 200 drives the gear reduction mechanism 10 to make the multi-layer material storage warehouse 7 rise as a whole along the material storage mechanism lifting rod 11, and the air guide plate 1 falls on the material storage rack 71 of the first material storage layer and at the same time separates the air guide plate 1 from the material storage plate 5, completing the material storage action of one layer;

[0055] 5) The material storage plate 5 automatically returns to the starting point as a whole through the slider 4, and the operator places the air guide plates 1 one by one on the material storage plate 5 again. At the same time, the multi-layer material storage warehouse 7 rises again as a whole, so that the second layer of the multi-layer material storage warehouse 7 is at the same level as the material storage plate 5; repeat steps 3 and 4 to complete the second-layer material storage action;

[0056] 6) The material storage process of the entire multi-layer material storage warehouse 7 is completed according to the above method, and the material storage quantity of the entire material storage warehouse can be adjusted according to the actual production situation;

[0057] The equipment automatically proceeds to the next process: automatic film stripping

[0058] 7) The multi-layer material storage 7 is lowered as a whole, so that the air guide plate 1 falls onto the first belt line 6;

[0059] 8) The first belt line 6 moves, and is controlled by the sensor device to transport one air guide plate 1 at a time to the automatic sorting belt line mechanism 300 for sorting and film removal;

[0060] 9) The automatic sorting belt line mechanism 300 transports the air guide plate 1 to the four positioning suction cups 20 in sequence, and the positioning suction cups 20 start to suck and position;

[0061] 10) The film stripping suction cup 31 moves to the top of the air guide plate 1, and the film stripping suction cup 31 starts to suck the protective film of the air guide plate 1 and moves from left to right, completing the film stripping action;

[0062] 11) The film stripping suction cup 31 moves to the upper end of the first carton 901, the film stripping suction cup 31 stops working, and the protective film falls into the first carton 901 to complete the garbage recycling. The above actions are repeated to complete the continuous tearing of the protective film;

[0063] The automatic sorting belt line mechanism 300 operates to transport the air guide plate 1 with the protective film removed to the next process: automatic assembly of the shaft sleeve 35;

[0064] 12) The air guide plate 1 reaches the two clamping fixtures 39, the two clamping fixtures 39 clamp the air guide plate 1 and drive it to rise to the position where the air guide plate 1 enters the sleeve positioning assembly tool 26, and the feeding cylinder 25 drives the sleeve positioning assembly tool 26 to move rightward, so that the sleeve assembly position 34 of the air guide plate 1 enters the positioning port 28 of the sleeve positioning assembly tool 26, completing the positioning;

[0065] 13) The sleeve 35 is vibrated by the vibration plate 600 so that the discharging assembly direction is the shorter end of the sleeve 35 (i.e., the end of the sleeve 35 installed on the air guide plate 1), and the sleeve 35 is blown into the propulsion channel 27 in the sleeve positioning assembly tool 26 by the feeding mechanism;

[0066] 14) The sleeve delivery cylinder 32 is started, and the sleeve 35 is pushed into the sleeve assembly position 34 of the air guide plate 1 along the propulsion channel 27 through the propulsion shaft 33 to complete the assembly;

[0067] 15) The sleeve positioning assembly tool 26 returns to the origin, the two clamping fixtures 39 are loosened and lowered, the air guide plate 1 falls onto the automatic sorting belt 18, and the automatic sorting belt line mechanism 300 transports the air guide plate 1 to the second carton 902 for storage. The above actions are repeated to complete the continuous assembly of the sleeve 35.

[0068] After using the device, only one operator is needed to fill the equipment, and the subsequent operation procedures are automatically completed by the equipment. The sleeves 35 are manually oiled in batches and then loaded into the vibration plate 600. The vibration plate 600 vibrates out the sleeves 35. Compared with manually applying silicone grease on the connecting shaft of the transparent air guide plate 1 with a brush and then installing the sleeves 35, the oiling time is reduced, and finally automated production is realized, replacing manual work and improving production efficiency, so that product consistency is guaranteed and product quality is improved.

[0069] Finally, it should be noted that the above implementation modes and examples are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above implementation modes and examples, those skilled in the art should understand that they can still modify the technical solutions described in the above implementation modes or examples, or replace some of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the implementation modes or examples of the present invention.

Claims

1. An automatic assembly device for an air deflector, characterized in that: include: A feeding unit, which is used to convey the air guide plate; An automatic sorting mechanism, which is arranged downstream of the feeding unit, and the automatic sorting mechanism is linked with the feeding unit to sort the air guide plates and transport the air guide plates to the downstream; as well as An assembly unit, which is linked with the automatic sorting mechanism to assemble the sleeve onto the air guide plate; The feeding unit includes an automatic feeding mechanism and an automatic storage mechanism arranged downstream of the automatic feeding mechanism: The automatic feeding mechanism transports the air guide plates to the automatic storage mechanism for temporary storage; the automatic storage mechanism transports the temporarily stored air guide plates to the automatic sorting mechanism; The automatic sorting mechanism is an automatic sorting belt line mechanism, and the automatic sorting belt line mechanism comprises a sorting belt, and the surface of the sorting belt has a card slot, and the card slot can accommodate a single air guide plate; The assembly unit comprises an automatic film stripping mechanism and an automatic sleeve assembly mechanism, wherein the automatic film stripping mechanism is used to remove the protective film on the air guide plate; the automatic sleeve assembly mechanism is arranged downstream of the automatic film stripping mechanism, and the automatic sleeve assembly mechanism is used to assemble the sleeve onto the air guide plate with the protective film removed; The automatic film stripping mechanism comprises a positioning device and a film stripping device, and the positioning device and the film stripping device are respectively arranged above and below the automatic sorting mechanism; The positioning device comprises a first bracket and at least one positioning suction cup, and the positioning suction cup is arranged on the first bracket; The film stripping device includes a second bracket, a rodless cylinder, a first upper and lower cylinder, and a film stripping suction cup, wherein the rodless cylinder is arranged on the second bracket, the upper and lower cylinders are arranged on the rodless cylinder, and the film stripping suction cup is arranged on the first upper and lower cylinders, and the film stripping suction cup is used to absorb the protective film on the air guide plate and move under the drive of the rodless cylinder to remove the protective film on the air guide plate; The automatic assembly sleeve mechanism includes a clamping device, a feeding cylinder and a sleeve positioning assembly tool arranged on the feeding cylinder, the clamping device is used to clamp the air guide plate and prevent it from moving, the feeding cylinder can drive the sleeve positioning assembly tool to move to adjust the relative position of the sleeve positioning assembly tool and the air guide plate, the positioning assembly tool is used to push the sleeve into the sleeve assembly position of the air guide plate; the positioning assembly tool has a propulsion channel and a positioning port that are interconnected, and the sleeve assembly position of the air guide plate can be inserted into the sleeve assembly position of the air guide plate. The positioning port makes the propulsion channel communicate with the sleeve assembly position correspondingly, a sleeve delivery cylinder is arranged in the propulsion channel, a propulsion shaft is arranged at the front end of the sleeve delivery cylinder, and the propulsion shaft pushes the sleeve in the propulsion channel to make the sleeve fit to the sleeve assembly position; the clamping device comprises a positioning plate, a second upper and lower cylinder, a clamping cylinder and a clamping fixture, the second upper and lower cylinders are fixed on the positioning plate, the clamping cylinder is arranged at the upper end of the second upper and lower cylinders, and the clamping fixture is arranged at the upper end of the clamping cylinder; The automatic assembly device for the air guide plate also includes a guide plate, which is arranged on the side of the support member of the automatic sorting belt line mechanism to prevent the air guide plate from sliding and falling off from the side of the automatic sorting belt line mechanism from left to right as the film stripping suction cup moves.

2. The automatic assembly device for air deflectors according to claim 1, characterized in that: The automatic material storage mechanism includes a multi-layer material storage warehouse, a lifting device and a first belt line. The lifting device can drive the multi-layer material storage warehouse to rise or fall in a vertical direction, so that the air guide plates from the automatic feeding mechanism can be loaded into the multi-layer material storage warehouse or the air guide plates in the multi-layer material storage warehouse can be moved out to the first belt line. The first belt line can transport the air guide plates moved out of the multi-layer material storage warehouse to the automatic sorting mechanism.

3. The automatic assembly device for air deflectors according to claim 2, characterized in that: The lifting device includes a frame, a lifting rod, a servo motor and a gear reduction mechanism, the servo motor is loaded on the frame, the gear reduction mechanism is loaded on the servo motor, the lifting rod is arranged on the gear reduction mechanism, and the multi-layer storage bin is arranged on the lifting rod.

4. The automatic assembly device for air guide plates according to claim 2 or 3, characterized in that: The automatic feeding mechanism includes a material storage plate and a conveying device, the air guide plate is carried by the material storage plate, and the conveying device is used to feed the material storage plate into or out of the automatic material storage mechanism in a horizontal direction; the conveying device includes a first tripod, a guide rail is provided on the first tripod, the guide rail extends into the automatic material storage mechanism, a slider is provided on the guide rail, and the material storage plate is arranged on the slider.

5. The automatic assembly device for air deflectors according to claim 1, characterized in that: It also includes a vibration plate and a sleeve feeding mechanism, wherein the sleeve feeding mechanism is used to transport the sleeve in the vibration plate to the sleeve positioning and assembly tooling.

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