A portable data loader

Abstract

The present invention relates to the technical field of mobile phone equipment, and specifically to a portable mobile phone data loader. It includes a base, a material picking and placing mechanism, a mechanical moving mechanism and a data loading jig; the mechanical moving mechanism, the material picking and placing mechanism and the data loading jig are sequentially arranged on the upper end surface of the base, and the mechanical moving mechanism includes a six-axis robot, a mechanical clamp and a first CCD camera; the six-axis robot is arranged on the base on one side of the data loading jig, and its moving end is connected to the mechanical clamp, and the first CCD camera is configured on one side of the mechanical clamp. In the device of the present invention, the mobile phone on the material picking and placing mechanism is moved to the data loading jig by the mechanical moving mechanism, and this mechanical installation method greatly improves the work efficiency compared with the prior art.

Description

Technical Field

[0001] The invention relates to the technical field of mobile phone equipment, and in particular to a portable mobile phone data loader. Background Art

[0002] With the continuous development of science and technology, smart phones have played an indispensable role in life. After the mobile phone is assembled in the factory, it is necessary to load the system and software into the mobile phone. In the prior art, a small number of mobile phones can be connected manually and with a data cable to install the pre-prepared software into the mobile phone. However, the prior art has the following problems: the manual installation method inevitably has the problem of low work efficiency. Therefore, the present invention designs a portable mobile phone data loader. Summary of the invention

[0003] In view of the problems existing in the background technology, the present invention designs a portable mobile phone data loader, thereby improving the efficiency of mobile phone data reprinting.

[0004] A portable mobile phone data loader comprises a base, a material picking and placing mechanism, a mechanical moving mechanism and a data loading fixture; the mechanical moving mechanism, the material picking and placing mechanism and the data loading fixture are sequentially arranged on the upper end surface of the base, and the mechanical moving mechanism comprises a six-axis robot, a mechanical fixture and a first CCD camera; the six-axis robot is arranged on the base on one side of the data loading fixture, and its moving end is connected to the mechanical fixture, and the first CCD camera is configured on one side of the mechanical fixture.

[0005] Preferably, the material loading and unloading mechanism includes a placing plate and a positioning block, the placing plate is fixed above the base through a mounting rod, the two positioning blocks are correspondingly arranged on two adjacent sides of the placing plate close to the data loading jig, and the length of the placing plate is less than the length of the mobile phone.

[0006] Preferably, the mechanical clamp includes a supporting plate, a vacuum suction cup, a vacuum pressure sensor and a mobile phone clamp, the mobile phone clamp is fixed to the mobile end of the six-axis robot through a connecting plate, one end of the supporting plate is fixed to the connecting plate, the supporting plate is provided with at least one vacuum suction cup for adsorbing the mobile phone, and at least one equal-height positioning column is provided on the supporting plate, and the vacuum pressure sensor is provided on one side of the supporting plate for controlling the vacuum suction cup.

[0007] Preferably, the mobile phone clamp comprises a clamp cylinder and a clamp, the clamp cylinder is arranged on the connecting plate, and the piston rod of the clamp cylinder is connected to two clamps which are in opposite positions and can move relatively.

[0008] Preferably, the data loading jig includes a vertical plate, an auxiliary fixing clamp, a load-bearing platform, a USB interface and an unlocking mechanism, the vertical plate is fixed on the base, the lower portion of the vertical plate mounting surface is provided with the slidable load-bearing platform, the upper end surface of the load-bearing platform is provided with the USB interface that can be inserted into the mobile phone interface, the upper portion of the vertical plate is provided with the auxiliary fixing clamp for fixing the mobile phone, and the lower portion of the vertical plate is provided with the unlocking mechanism for loosening the auxiliary fixing clamp.

[0009] Preferably, a vertical slide rail is arranged on the vertical plate mounting surface, the supporting platform is arranged on the vertical slide rail through a vertical slider, equal height screws are arranged under the supporting platform, and the supporting platform slides up and down along the equal height screws, a buffer spring is sleeved on the equal height screws, and the buffer spring is located under the supporting platform.

[0010] Preferably, the auxiliary fixing jaws include an auxiliary jaw, a guide rail and a tension spring, the two auxiliary jaws in relative positions are slidably arranged on the vertical plate via the guide rail, and the auxiliary jaws are tensioned on the vertical plate via the tension spring.

[0011] Preferably, the auxiliary clamp includes a first clamp plate and a second clamp plate, the guide rail is arranged on the back side of the vertical plate, the first clamp plate is slidably arranged on the guide rail, and the second clamp plate is perpendicular to and fixed to the first clamp plate.

[0012] Preferably, the unlocking mechanism includes a lifting cylinder, a conical plate and a follower; the lifting cylinder is arranged below the vertical plate, the piston rod of the lifting cylinder is connected to the conical plate, the two followers are arranged opposite to each other on the corresponding first clamping claw plate, and the conical plate can move upward to open the two opposite followers.

[0013] Preferably, it further comprises a pre-positioning mechanism, the pre-positioning mechanism comprises a second CCD camera and a mounting bracket, the second CCD camera is arranged on the base through the mounting bracket, and the second CCD camera is located between the mechanical moving mechanism and the data loading fixture.

[0014] The present invention provides a portable mobile phone data loader, which has the beneficial effect that, compared with the manual loading method in the prior art, in the device of the present invention, the mobile phone on the material picking and placing mechanism is moved to the data loading fixture through a mechanical moving mechanism. This mechanical installation method greatly improves the work efficiency compared with the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the device of the present invention;

[0017] Figure 2 It is a structural schematic diagram of the material taking and placing mechanism in the device of the present invention;

[0018] Figure 3 It is a structural schematic diagram of the mechanical moving mechanism in the device of the present invention;

[0019] Figure 4 It is a schematic diagram of the structure of the mechanical clamp in the device of the present invention;

[0020] Figure 5 It is a schematic diagram of the structure of the mobile phone clamp in the device of the present invention;

[0021] Figure 6 It is a structural schematic diagram of the data loading fixture in the device of the present invention from a first perspective;

[0022] Figure 7 A schematic structural diagram of a data loading fixture in the device of the present invention from a second perspective;

[0023] Figure 8 It is a schematic diagram of the structure of the auxiliary fixing jaws in the device of the present invention;

[0024] Fig. 9 It is a schematic diagram of the structure of the auxiliary clamp in the device of the present invention;

[0025] Fig.10 It is a structural schematic diagram of the unlocking mechanism in the device of the present invention;

[0026] Fig.11 It is a schematic diagram of the installation structure of the pre-positioning mechanism in the device of the present invention;

[0027] Fig.12 for Figure 6 A partial enlarged schematic diagram;

[0028] Markings in the figure: 1. Base; 2. Material loading and unloading mechanism; 21. Placement plate; 22. Positioning block; 3. Mechanical moving mechanism; 31. Six-axis robot; 32. Mechanical fixture; 321. Loading plate; 3211. Equal height positioning column; 322. Vacuum suction cup; 323. Vacuum pressure sensor; 324. Mobile phone gripper; 3241. Gripper cylinder; 3242. Gripper; 33. First CCD camera; 4. Data loading fixture; 41. Vertical plate; 4 2. Auxiliary fixing jaws; 421. Auxiliary jaws; 4211. First jaw plate; 4212. Second jaw plate; 422. Guide rail; 423. Tension spring; 43. Load platform; 44. USB interface; 45. Unlocking mechanism; 451. Lifting cylinder; 452. Conical plate; 453. Follower; 5. Pre-positioning mechanism; 51. Second CCD camera; 52. Mounting bracket; 6. Equal height screws; 7. Buffer spring; 8. Connecting plate. DETAILED DESCRIPTION

[0029] The following is a clear and complete description of the concept, specific structure and technical effects of the present invention in combination with the embodiments and the accompanying drawings, so as to fully understand the purpose, scheme and effect of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other without conflict. It should be noted that, unless otherwise specified, when a feature is referred to as "fixed" or "connected" to another feature, it can be directly fixed or connected to another feature, or it can be indirectly fixed or connected to another feature. In addition, the descriptions of up, down, left, right, etc. used in the present invention are only relative to the relative positional relationship of the various components of the present invention in the accompanying drawings.

[0030] The best mode for carrying out the present invention will be described in detail below with reference to the accompanying drawings.

[0031] like Figures 1 to 12 As shown, a portable mobile phone data loader comprises a base 1, a pick-up and discharge mechanism 2, a mechanical moving mechanism 3 and a data loading fixture 4. The mechanical moving mechanism 3, the pick-up and discharge mechanism 2 and the data loading fixture 4 are sequentially arranged on the upper end surface of the base 1, and the mechanical moving mechanism 3 comprises a six-axis robot 31, a mechanical fixture 32 and a first CCD camera 33; the six-axis robot 31 is arranged on the base 1 on one side of the data loading fixture 4, and its moving end is connected to the mechanical fixture 32, and the first CCD camera 33 is arranged on one side of the mechanical fixture 32. After the mobile phone is assembled, the mobile phone is manually placed on the pick-up and discharge mechanism 2, and the six-axis robot 31 is started, and the mechanical fixture 32 is moved above the pick-up and discharge mechanism 2, so that the mobile phone can be clamped. After the clamping action is completed, the six-axis robot 31 moves the mobile phone to the data loading fixture 4, and the mobile phone can be accurately installed on the data loading fixture 4 through the first CCD camera 33, and then the software is loaded on the mobile phone.

[0032] The material taking and placing mechanism 2 includes a placing plate 21 and a positioning block 22. The placing plate 21 is fixed above the base 1 by a mounting rod. Two positioning blocks 22 are correspondingly arranged on two adjacent sides of the placing plate 21 close to the data loading fixture 4. The length of the placing plate 21 is less than the length of the mobile phone. The mobile phone is manually placed on the placing plate 21, with the interface end of the mobile phone close to the data loading fixture 4. The position of the mobile phone on the placing plate 21 is positioned by the positioning block 22, and the non-interface end of the mobile phone exceeds the placing plate 21, which is convenient for the mechanical clamp 32 to clamp.

[0033] The mechanical fixture 32 includes a carrier plate 321, a vacuum suction cup 322, a vacuum pressure sensor 323 and a mobile phone clamp 324. The mobile phone clamp 324 is fixed to the mobile end of the six-axis robot 31 through a connecting plate 8. One end of the carrier plate 321 is fixed to the connecting plate 8. The carrier plate 321 is provided with at least one vacuum suction cup 322 for adsorbing the mobile phone, and the carrier plate 321 is provided with at least one equal height positioning column 3211. The vacuum pressure sensor 323 is provided on one side of the carrier plate 321 for controlling the vacuum suction cup 322. The six-axis robot 31 moves the mechanical fixture 32 to the top of the pick-up and discharge mechanism 2, the carrier plate 321 fits with the upper end surface of the mobile phone, the vacuum suction cup 322 adsorbs the mobile phone, and the mobile phone clamp 324 clamps the non-interface end of the mobile phone. When the vacuum pressure sensor 323 receives the pressure signal, the six-axis robot 31 drives the mechanical fixture 32 holding the mobile phone to move.

[0034] The mobile phone clamp 324 includes a clamp cylinder 3241 and a clamp 3242. The clamp cylinder 3241 is disposed on the connecting plate 8. The piston rod of the clamp cylinder 3241 is connected to two clamps 3242 that are in opposite positions and can move relative to each other. The non-interface end of the mobile phone is located between the clamps 3242. At this time, the clamp cylinder 3241 is started, driving the two clamps 3242 to move relative to each other, thereby clamping the mobile phone.

[0035] The data loading fixture 4 includes a vertical plate 41, an auxiliary fixing clamp 42, a bearing platform 43, a USB interface 44 and an unlocking mechanism 45. The vertical plate 41 is fixed on the base 1. The lower part of the mounting surface of the vertical plate 41 is provided with a slidable bearing platform 43. The upper end surface of the bearing platform 43 is provided with the USB interface 44 that can be inserted into the mobile phone interface. The upper part of the vertical plate 41 is provided with the auxiliary fixing clamp 42 for fixing the mobile phone. The lower part of the vertical plate 41 is provided with the unlocking mechanism 45 for loosening the auxiliary fixing clamp 42. The six-axis robot 31 moves the mobile phone downward along the vertical plate 41 and fixes the mobile phone on the vertical plate 41 through the auxiliary fixing clamp 42. After the data loading is completed, the unlocking mechanism 45 loosens the auxiliary fixing clamp 42, so that the mechanical moving mechanism can take out the mobile phone.

[0036] A vertical slide rail is arranged on the mounting surface of the vertical plate 41, and the bearing platform 43 is arranged on the vertical slide rail through a vertical slider, and an equal height screw 6 is arranged below the bearing platform 43, and the bearing platform 43 slides up and down along the equal height screw 6, and a buffer spring 7 is sleeved on the equal height screw 6, and the buffer spring 7 is located below the bearing platform 43. When the interface of the mobile phone matches with the USB interface 44, the bearing platform 43 can slide along the vertical slide rail, and the buffer spring 7 makes the bearing platform 43 play a buffering role to avoid the rigid contact between the interface of the mobile phone and the USB interface 44, thereby damaging the mobile phone interface.

[0037] The auxiliary fixing clamp 42 includes an auxiliary clamp 421, a guide rail 422 and a tension spring 423. Two auxiliary clamps 421 in opposite positions are slidably arranged on the vertical plate 41 through the guide rail 422, and the auxiliary clamps 421 are tensioned on the vertical plate 41 through the tension spring 423. Under the action of the tension spring 423, the distance between the two auxiliary clamps 421 is smaller than the mobile phone bandwidth. When the mobile phone is pressed downward between the auxiliary clamps 421, the two auxiliary clamps 421 move toward each other along the guide rail 422, and the tension spring 423 is stretched and tightened, so that the auxiliary clamps 421 clamp the mobile phone.

[0038] The auxiliary clamping jaw 421 includes a first clamping jaw plate 4211 and a second clamping jaw plate 4212. The guide rail 422 is arranged on the back of the vertical plate 41. The first clamping jaw plate 4211 is slidably arranged on the guide rail 422. The second clamping jaw plate 4212 is perpendicular to and fixed to the first clamping jaw plate 4211. The mobile phone is installed between the two second clamping jaw plates 4212. The first clamping jaw plate 4211 is slidably arranged on the guide rail 422, so that the second clamping jaw plate 4212 moves with the first clamping jaw plate 4211.

[0039] The unlocking mechanism 45 includes a lifting cylinder 451, a conical plate 452 and a follower 453; the lifting cylinder 451 is arranged below the vertical plate 41, the piston rod of the lifting cylinder 451 is connected to the conical plate 452, and the two followers 453 are arranged on the corresponding first clamping claw plate 4211 in a relative manner. The conical plate 452 moves upward to open the two opposite followers 453. After the loading of data is completed, the lifting cylinder 451 is started to drive the conical plate 452 to move upward. The conical plate 452 is provided with symmetrical inclined planes on both sides, and the inclined planes match the followers 453. When the conical plate 452 moves upward for a certain distance, the followers 453 are under the action of the conical plate 452. As the distance between the followers 453 increases, the distance between the auxiliary clamps 421 increases, thereby facilitating the removal of the mobile phone after the loading of data is completed under the action of the mechanical moving mechanism 3.

[0040] The device of the present invention further comprises a pre-positioning mechanism 5, which comprises a second CCD camera 51 and a mounting bracket 52, wherein the second CCD camera 51 is arranged on the base 1 through the mounting bracket 52, and the second CCD camera 51 is located between the mechanical moving mechanism 3 and the data loading fixture 4. After the mechanical moving mechanism 3 clamps the mobile phone on the material placing mechanism 2, the second CCD camera 51 is used to precisely position the mobile phone.

[0041] The working process of the device of the present invention is as follows:

[0042] The mobile phone is manually placed on the picking and placing mechanism 2, and the mobile phone is roughly positioned by the positioning block 22. The mechanical moving mechanism 3 clamps the mobile phone on the picking and placing mechanism 2, and then the mobile phone is moved to the top of the second CCD camera 51 by the six-axis robot 31. The mobile phone is accurately positioned by the second CCD camera 51. After the precise positioning is completed, the six-axis robot 31 moves the mobile phone to the pre-installation position above the data loading fixture 4. The mobile phone is in a vertical direction, and the mobile phone interface is facing downward and relative to the USB interface 44. At this time, the first CCD camera 33 is positioned again, and the mobile phone can be accurately installed on the data loading fixture 4.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiment, it is still possible for a person skilled in the art to modify the technical solutions described in the aforementioned embodiment or to replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A portable data loader, characterized in that: It includes a base, a material picking and placing mechanism, a mechanical moving mechanism and a data loading fixture; the mechanical moving mechanism, the material picking and placing mechanism and the data loading fixture are sequentially arranged on the upper end surface of the base, and the mechanical moving mechanism includes a six-axis robot, a mechanical fixture and a first CCD camera; the six-axis robot is arranged on the base on one side of the data loading fixture, and its moving end is connected to the mechanical fixture, and the first CCD camera is arranged on one side of the mechanical fixture; The material taking and placing mechanism includes a placing plate and a positioning block, the placing plate is fixed above the base by a mounting rod, and two positioning blocks are correspondingly arranged on two adjacent sides of the placing plate close to the data loading fixture, and the length of the placing plate is less than the length of the mobile phone; The mechanical fixture includes a carrying plate, a vacuum suction cup, a vacuum pressure sensor and a mobile phone gripper, wherein the mobile phone gripper is fixed to the moving end of the six-axis robot through a connecting plate, one end of the carrying plate is fixed to the connecting plate, the carrying plate is provided with at least one vacuum suction cup for adsorbing the mobile phone, and at least one equal height positioning column is provided on the carrying plate, and the vacuum pressure sensor is provided on one side of the carrying plate for controlling the vacuum suction cup; The data loading fixture includes a vertical plate, an auxiliary fixing clamp, a load-bearing platform, a USB interface and an unlocking mechanism. The vertical plate is fixed on the base, the lower part of the vertical plate mounting surface is provided with the slidable load-bearing platform, the upper end surface of the load-bearing platform is provided with the USB interface that can be inserted into the mobile phone interface, the upper part of the vertical plate is provided with the auxiliary fixing clamp for fixing the mobile phone, and the lower part of the vertical plate is provided with the unlocking mechanism for loosening the auxiliary fixing clamp.

2. The portable data loader according to claim 1, characterized in that: The mobile phone clamp comprises a clamp cylinder and a clamp, wherein the clamp cylinder is arranged on the connecting plate, and a piston rod of the clamp cylinder is connected to two clamps which are in opposite positions and can move relatively.

3. The portable data loader according to claim 1, characterized in that: A vertical slide rail is arranged on the vertical plate mounting surface, and the supporting platform is arranged on the vertical slide rail through a vertical slider. Equal height screws are arranged below the supporting platform, and the supporting platform slides up and down along the equal height screws. A buffer spring is sleeved on the equal height screws, and the buffer spring is located below the supporting platform.

4. The portable data loader according to claim 1, characterized in that: The auxiliary fixing clamp comprises an auxiliary clamp, a guide rail and a tension spring. The two auxiliary clamps in opposite positions are slidably arranged on the vertical plate through the guide rail, and the auxiliary clamp is tensioned on the vertical plate through the tension spring.

5. The portable data loader according to claim 4, characterized in that: The auxiliary clamp includes a first clamp plate and a second clamp plate. The guide rail is arranged on the back of the vertical plate. The first clamp plate is slidably arranged on the guide rail. The second clamp plate is perpendicular to and fixed to the first clamp plate.

6. The portable data loader according to claim 5, characterized in that: The unlocking mechanism includes a lifting cylinder, a conical plate and a follower; the lifting cylinder is arranged below the vertical plate, the piston rod of the lifting cylinder is connected to the conical plate, and the two followers are arranged opposite to each other on the corresponding first clamping claw plate, and the conical plate can move upward to open the two opposite followers.

7. The portable data loader according to any one of claims 1 to 6, characterized in that: It also includes a pre-positioning mechanism, which includes a second CCD camera and a mounting bracket. The second CCD camera is arranged on the base through the mounting bracket, and the second CCD camera is located between the mechanical moving mechanism and the data loading fixture.

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