Noodle product forming device
Through automatic stamping and filling technology, combined with horizontal and vertical kneading and molding, the problems of low appearance of traditional wonton dumpling molding and low processing efficiency of large-grain filling are solved, and the continuous high-quality and low-residue products are achieved Automated production.
Patent Information
- Application Number
- CN202010598281.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-06-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2040-06-28
AI Technical Summary
Traditional wontons and dumplings processing and forming methods lead to low appearance and low processing efficiency for large particles or loose fillings, which easily leads to the generation of finished defective products.
Using continuous automatic stamping technology, combined with automatic filling and kneading devices, the automatic filling and synthesis of wontons or dumplings can be achieved through up and down through a stamping die cutting board, a dough conveyor belt, a down-pressed top column tube and a filling filling top rod. , molded using horizontal and vertical kneading plates to form a beautiful and complete wonton or dumpling shape.
It improves the appearance and product quality of wontons and dumplings, and can effectively wrap large particles or loose fillings, reduce the production of defective products, and improve production efficiency.
Smart Images
Figure CN111616176B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of food processing equipment, and in particular to a noodle product forming device. The noodle product forming device described in the present invention is mainly suitable for the production of wonton dumplings, but is not limited to wonton dumpling products, and can also be suitable for other similar encapsulated products. Background Art
[0002] With the development of food industrialization, people have higher and higher requirements for various types of flour products. At present, wontons and dumplings are generally processed and formed by rolling and extruding the dough tube with fillings using wonton or dumpling molds. The appearance of wontons and dumplings processed by this method is relatively low in aesthetics, and when the particle size of the filling is large or the filling is loose, the wonton dumplings rolled and formed by the traditional mold will be crushed by the vegetable particles, resulting in a high number of defective products. The present invention improves the quality of industrially produced wontons, dumplings and similar products. Summary of the invention
[0003] The present invention aims to solve the quality problems existing in the production of the above-mentioned traditional wonton dumplings. The dough product forming device adopts the newly invented continuous automatic punching into skin, automatic filling, and automatic wrapping into wonton and dumpling shapes. The wonton dumplings made by the wrapping have beautiful appearance and can wrap large particles or loose fillings.
[0004] The technical solution adopted by the present invention is realized by the following solutions:
[0005] A noodle product forming device described in the present invention includes a filling device, which includes a stamping die-cutting plate that can reciprocate up and down, and the lower surface of the stamping die-cutting plate is provided with more than one annular die-cutting knife; below the stamping die-cutting plate is a dough conveyor belt that can move to the bottom thereof, and the dough conveyor belt is provided with dough through holes corresponding to the vertical direction of the annular die-cutting knife; a stamping die-cutting plate through hole is provided in the annular die-cutting knife, and a dough pressing column tube that can reciprocate up and down is provided directly above the stamping die-cutting plate through hole, the dough pressing column tube is connected to a filling inlet through a three-way pipe, and a filling filling ejector rod that can reciprocate up and down in the three-way pipe is provided directly above the dough pressing column tube.
[0006] A preformed plate with preformed through holes is fixedly arranged directly below the stamping die-cutting plate, and the preformed through holes vertically correspond to the annular die-cutting knife. The stamping die-cutting plate contacts the lower surface of the dough conveyor belt.
[0007] The three-way pipe is arranged in the filling flow channel plate, the dough pressing down column pipe and the filling inlet nozzle are fixedly installed on the filling flow channel plate, and the filling flow channel plate reciprocates up and down under the action of the driving mechanism to drive the dough pressing down column pipe to move.
[0008] A kneading device is arranged below the filling injection device, and the kneading device includes a transverse kneading device and a longitudinal kneading device or one of the two devices installed up and down. The transverse kneading device includes one or more transverse kneading plates transversely arranged on different connecting rods and capable of longitudinally reciprocating and relatively moving in opposite directions. A transverse forming mold is arranged on the transverse kneading plate to achieve transverse forming of the noodle product after filling injection; the longitudinal kneading device includes one or more longitudinal kneading plates longitudinally arranged on different connecting rods and capable of longitudinally reciprocating and relatively moving in opposite directions. A longitudinal forming mold is arranged on the longitudinal kneading plate to achieve longitudinal forming of the product after filling injection.
[0009] During operation, the pressed dough is conveyed by the dough conveyor belt to between the preforming plate and the stamping die-cutting plate, and the dough through-holes on the dough conveyor belt correspond to the annular die-cutting knife and the preforming through-holes; then the stamping die-cutting plate presses down to cut and cut the wonton or dumpling skin; then the dough pressing column tube presses down, and the dough pressing column tube presses the die-cut wonton or dumpling skin into the preforming through-holes of the preforming plate, so that the middle part of the wonton or dumpling skin is concave in a bag shape, and at the same time, the filling injection push rod presses down to push the filling entering through the filling inlet into the concave part of the wonton or dumpling skin; then the dough pressing column tube presses down, and the filling injection push rod moves up to complete the filling of the noodle product. The preformed wonton or dumpling skin with filling is squeezed and molded by the horizontal kneading plate or the longitudinal kneading plate or both, and is wrapped into the shape of wonton or dumpling, and the horizontal kneading plate and the longitudinal kneading plate are reset to realize the demoulding of the finished wonton or dumpling. After the above actions are completed, the above actions are continued to be repeated to realize the continuous automatic production of noodle products. The noodle product forming device described in the present invention has a compact structure, and each action component can be arranged in multiple rows and multiple lines to act simultaneously, thereby improving production efficiency.
[0010] The shape of wontons or dumplings is determined by the shape of the preformed through-holes, as well as the shapes of the transverse forming dies and the longitudinal forming dies, to form wontons or dumplings and other flour products of different shapes. The preformed through-holes can be square, round, oval, or flower-shaped. The transverse forming dies and the longitudinal forming dies can interact with each other separately or together according to the requirements of the product shape, which is particularly suitable for producing flower-shaped wontons or multi-fold dumplings, steamed and fried dumplings and other flour products with good three-dimensional effects, and less defective products are produced. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of an embodiment of the present invention;
[0012] Figure 2 It is a structural schematic diagram of the molding device described in the embodiment;
[0013] Figure 3 It is a schematic diagram of the structure of the transverse kneading plate in the forming device described in the embodiment;
[0014] Figure 4 It is a schematic diagram of the structure of the longitudinal kneading plate in the forming device described in the embodiment;
[0015] Figure 5 It is a schematic diagram of the filling flow channel plate structure described in the embodiment. DETAILED DESCRIPTION
[0016] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings:
[0017] like Figure 1 , Figure 2 , Figure 3 As shown, a noodle product forming device described in the present invention includes a filling device, which includes a stamping die-cutting plate 3 that can reciprocate up and down, and the lower surface of the stamping die-cutting plate is provided with a plurality of annular die-cutting knives arranged vertically and horizontally; below the stamping die-cutting plate 3 is a dough conveyor belt 2 that can move to the bottom thereof, and the dough conveyor belt 2 is provided with dough through holes corresponding to the vertical direction of the annular die-cutting knives; a stamping die-cutting plate through hole 11 is provided in the annular die-cutting knife, and a dough pressing column tube 4 that can reciprocate up and down is provided directly above the stamping die-cutting plate through hole 11, the dough pressing column tube 4 is connected with a filling inlet 10 through a three-way pipe, and a filling filling ejector rod 5 that can reciprocate up and down in the three-way pipe is provided directly above the dough pressing column tube 4.
[0018] A preformed plate 1 with preformed through holes is fixedly arranged directly below the stamping die-cutting plate 3 , and the preformed through holes vertically correspond to the annular die-cutting knife. The stamping die-cutting plate 3 is in contact with the lower surface of the dough conveyor belt 2 .
[0019] The three-way pipe is arranged in the filling flow channel plate 6, and the dough pressing column tube 4 and the filling inlet nozzle 10 are fixedly installed on the filling flow channel plate 6. The filling flow channel plate 6 moves up and down reciprocatingly under the action of the driving mechanism to drive the dough pressing column tube 4 to move.
[0020] A kneading device 7 is arranged below the filling injection device, and the kneading device 7 includes a transverse kneading device, which includes six pairs of transverse kneading plates 8 which are transversely arranged on different connecting rods and can move back and forth relatively in the longitudinal direction in the opposite direction, and the transverse kneading plates 8 are provided with transverse forming molds to achieve transverse forming of the noodle product after filling injection; above the transverse kneading plates 8, two pairs of longitudinal kneading plates 9 which can move back and forth relatively in the longitudinal direction in the opposite direction are arranged on different connecting rods, and the longitudinal kneading plates 9 are provided with longitudinal forming molds to form a longitudinal kneading device to achieve longitudinal forming of the product after filling injection.
Claims
1. A dough product forming device, comprising a filling device, wherein the filling device comprises a stamping die-cutting plate that can reciprocate up and down, wherein the lower surface of the stamping die-cutting plate is provided with one or more annular die-cutting knives; a dough skin conveyor belt that can move to the lower part of the stamping die-cutting plate is provided below the stamping die-cutting plate, wherein the dough skin conveyor belt is provided with dough skin through holes corresponding to the annular die-cutting knives in the vertical direction; ... A punching die-cutting plate through hole is arranged in the annular die-cutting knife, a dough pressing column tube which can reciprocate up and down is arranged directly above the punching die-cutting plate through hole, the dough pressing column tube is connected with the filling inlet through a three-way pipe, and a filling injection rod which can reciprocate up and down in the three-way pipe is arranged directly above the dough pressing column tube.
2. A noodle product forming device according to claim 1, characterized in that A preformed plate with preformed through holes is fixedly arranged directly below the stamping die-cutting plate, and the preformed through holes vertically correspond to the annular die-cutting knife. The stamping die-cutting plate contacts the lower surface of the dough conveyor belt.
3. A noodle product forming device according to claim 1, characterized in that The three-way pipe is arranged in the filling flow channel plate, the dough pressing down column pipe and the filling inlet nozzle are fixedly installed on the filling flow channel plate, and the filling flow channel plate reciprocates up and down under the action of the driving mechanism to drive the dough pressing down column pipe to move.
4. A noodle product forming device according to claim 1, characterized in that A kneading device is arranged below the filling injection device, and the kneading device includes a transverse kneading device and a longitudinal kneading device or one of the two devices installed up and down. The transverse kneading device includes one or more transverse kneading plates transversely arranged on different connecting rods and capable of longitudinally reciprocating and relatively moving in opposite directions. A transverse forming mold is arranged on the transverse kneading plate to achieve transverse forming of the noodle product after filling injection; the longitudinal kneading device includes one or more longitudinal kneading plates longitudinally arranged on different connecting rods and capable of longitudinally reciprocating and relatively moving in opposite directions. A longitudinal forming mold is arranged on the longitudinal kneading plate to achieve longitudinal forming of the product after filling injection.