A hemodialysis concentrate preparation device
By designing a hemodialysis concentrate configuration device, using anisotropic cyclone and precise control technology, the problems of low stirring efficiency and unstable water temperature in the existing device are solved, efficient mixing and constant water temperature management are achieved, and the hemodialysis concentrates are improved. Productivity and mix consistency.
Patent Information
- Application Number
- CN202010637888.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2040-07-06
AI Technical Summary
The existing hemodialysis concentrate mixing device has a short length of stirring blades, resulting in a small stirring radius and area, affecting production efficiency, and changes in water temperature affecting the mixing effect. The stirring blades are prone to deformity and it is difficult to achieve constant water temperature control.
A hemodialysis concentrate configuration device is designed, including a water storage tank, mixing tank, partition plate, commutator, temperature sensor and PLC module, which can accurately control the concentration through an anotropic cyclone mixing, combining an electric heater and a liquid level sensor. and mixing time to improve mixing efficiency.
It realizes efficient mixing, improves production efficiency, ensures consistency of mixing effects, and achieves constant management of water temperature through automated control.
Smart Images

Figure CN111659310B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hemodialysis concentrate production equipment, and in particular to a hemodialysis concentrate configuration device. Background Art
[0002] Most existing hemodialysis concentrate mixing devices use stirring paddles to stir the concentrate, but the stirring blades of the stirring paddles are relatively short, so the stirring radius and stirring area are relatively small, resulting in a relatively small single stirring amount, which affects production efficiency. When the length of the stirring blades is extended, there is a problem that the stirring blades are easily deformed.
[0003] At the same time, the mixing effect will be different due to different water temperatures during the preparation of hemodialysis concentrate. Therefore, it is also necessary to ensure constant control of the water temperature. Summary of the invention
[0004] The purpose of the present invention is to provide a hemodialysis concentrate preparation device in view of the problems and shortcomings described in the background technology.
[0005] A hemodialysis concentrate dispensing device comprises a water inlet pipe, to which a flange, a filter screen, a first solenoid valve, a pressure gauge, a flow meter, a water storage tank, a water pump motor, a second solenoid valve and a mixing tank are sequentially connected;
[0006] The water tank is provided with a high liquid level sensor and a low liquid level sensor at the upper and lower ends respectively, and a temperature sensor is provided at the bottom of the water tank. The water tank is provided with an electric heater, which can heat the water inside the water tank;
[0007] The mixing tank comprises a tank body, wherein the interior of the tank body is divided into a plurality of mixing chambers in the axial direction by a partition plate, each of the partition plates is provided with a water outlet groove, and a commutator is provided on the water outlet groove at the upper end of the partition plate, and the commutators on two adjacent partition plates are in opposite directions, and the water flow direction can be changed by the commutator, that is, one partition plate changes the water flow direction to clockwise, and another adjacent partition plate changes the water flow direction to counterclockwise;
[0008] A drug inlet is also provided at the bottom of the tank;
[0009] The top of the tank body is connected to a liquid storage tank through a pipeline, and a liquid discharge pipe and a detection liquid discharge pipe are arranged on the liquid storage tank. The upper and lower ends of the liquid storage tank are also connected to a circulation pump through pipelines;
[0010] The first solenoid valve, pressure gauge, flow meter, water pump motor, high liquid level sensor, low liquid level sensor, temperature sensor, electric heater, second solenoid valve and circulation pump are all electrically connected to the PLC module.
[0011] Beneficial effects of the present invention:
[0012] 1. The present invention has a simple structure, is easy to use, has a high degree of automation integration, and performs mixing through counter-rotating swirls, with high mixing efficiency.
[0013] 2. Through the PLC module in conjunction with the liquid level sensor and temperature sensor, the concentration and proportioning time of the hemodialysis concentrate can be controlled more accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention.
[0015] Figure 2 It is a schematic diagram of the internal structure of the mixing tank of the present invention.
[0016] Figure 3 It is a three-dimensional schematic diagram of the partition plate of the present invention.
[0017] Figure 4 It is a structural schematic diagram of the commutator of the present invention. DETAILED DESCRIPTION
[0018] See also Figures 1 to 4 As shown, a hemodialysis concentrate configuration device includes a water inlet pipe 1, to which a flange 10, a filter screen 11, a first solenoid valve 12, a pressure gauge 13, a flow meter 14, a water storage tank 15, a water pump motor 16, a second solenoid valve 17 and a mixing tank 18 are sequentially connected;
[0019] A high liquid level sensor 150 and a low liquid level sensor 151 are respectively provided at the upper and lower ends of the water storage tank 15, and a temperature sensor 152 is provided at the bottom of the water storage tank 15. The water storage tank 15 is provided with an electric heater 153, and the electric heater 153 can heat the water inside the water storage tank 15;
[0020] The mixing tank 18 comprises a tank body 180, wherein the tank body 180 is divided into a plurality of mixing chambers in the axial direction by a partition plate 181, each of which is provided with a water outlet trough 182, and a commutator 183 is provided on the water outlet trough 182 at the upper end of the partition plate 181. The commutators 183 on two adjacent partition plates 181 are in opposite directions, and the water flow direction can be changed by the commutator 183, that is, one partition plate 181 changes the water flow direction to clockwise, and another adjacent partition plate 181 changes the water flow direction to counterclockwise;
[0021] The bottom of the tank body 180 is also provided with a drug inlet 184;
[0022] The top of the tank body 180 is connected to a liquid storage tank 185 through a pipeline, and a liquid discharge pipe 186 and a detection liquid discharge pipe 187 are provided on the liquid storage tank 185. The upper and lower ends of the liquid storage tank 185 are also connected to a circulation pump 188 through pipelines.
[0023] The first solenoid valve 12, the pressure gauge 13, the flow meter 14, the water pump motor 16, the second solenoid valve 17, the high liquid level sensor 150, the low liquid level sensor 151, the temperature sensor 152, the electric heater 153 and the circulation pump 188 are all electrically connected to the PLC module.
[0024] Furthermore, it also includes a touch screen, and the PLC module is electrically connected to the touch screen.
[0025] Furthermore, it also includes a wireless communication module and a host computer. The wireless communication module is electrically connected to the PLC module, and the host computer and the wireless communication module communicate wirelessly via data.
[0026] Furthermore, the liquid discharge pipe 186 and the detection liquid discharge pipe 187 are provided with a filter screen 11.
[0027] The working principle and use process of the present invention:
[0028] When in use, the flange 10 is connected to the external water inlet pipeline, the filter 11 can filter the impurities that may be contained in the water, and the first solenoid valve 12 is opened through the PLC module, and the water enters the water tank 15. At this time, the temperature sensor 152 will detect whether the water temperature inside the water tank 15 is within the preset temperature range. If the temperature is too low, the temperature sensor 152 will give an electrical signal to the PLC module, and the PLC module will give a signal to the electric heater 153. At this time, the electric heater 153 heats the water. When the water height inside the water tank 15 reaches the high liquid level sensor 150, the high liquid level sensor 150 will give an electrical signal to the PLC module, and the PLC module will close the first solenoid valve 12. When the water temperature inside the water tank 15 meets the ratio standard, the PLC module will control the second solenoid valve 17 and The water pump motor 16 works to discharge the water in the water storage tank 15 into the mixing tank 18. At the same time, the liquid medicine is injected into the mixing tank 18 through the medicine inlet 184. The principle of liquid mixing in the mixing tank 18 is as follows: the water in the mixing tank 18 enters from the side wall of the tank body 180 and impacts the side wall of the tank body 180, and performs directional swirl movement inside the tank body 180. When the reaction chamber 4 between the partition plate 181 and the bottom surface of the tank body 180 is filled with the mixed liquid, the mixed liquid enters the adjacent mixing chamber through the water outlet trough 182 on the partition plate 181, and the direction of the water flow is changed counterclockwise by the commutator 183 set on the partition plate 181. After multiple swirl movements, it reacts more fully, and the mixed hemodialysis concentrate is stored in the liquid storage tank 185. The PLC module controls the movement of the circulating pump 188 at a fixed time. The configured hemodialysis concentrate can be sampled and tested through the test liquid discharge pipe 187 to verify whether it meets the production standards.
Claims
1. A hemodialysis concentrate preparation device, characterized in that: The water inlet pipe (1) is connected in sequence to a flange (10), a filter screen (11), a first electromagnetic valve (12), a pressure gauge (13), a flow meter (14), a water storage tank (15), a water pump motor (16), a second electromagnetic valve (17) and a mixing tank (18); A high liquid level sensor (150) and a low liquid level sensor (151) are respectively arranged at the upper and lower ends of the water storage tank (15), and a temperature sensor (152) is arranged at the bottom of the water storage tank (15). The water storage tank (15) is provided with an electric heater (153), and the electric heater (153) can heat the water inside the water storage tank (15); The mixing tank (18) comprises a tank body (180), wherein the tank body (180) is divided into a plurality of mixing chambers in the axial direction by a partition plate (181), each of the partition plates (181) is provided with a water outlet groove (182), a commutator (183) is provided on the water outlet groove (182) at the upper end of the partition plate (181), and the commutators (183) on two adjacent partition plates (181) are in opposite directions; The bottom of the tank body (180) is also provided with a medicine inlet (184); The top of the tank body (180) is connected to a liquid storage tank (185) through a pipeline, and a liquid discharge pipe (186) and a detection liquid discharge pipe (187) are provided on the liquid storage tank (185). The upper and lower ends of the liquid storage tank (185) are also connected to a circulation pump (188) through pipelines. The first solenoid valve (12), the pressure gauge (13), the flow meter (14), the water pump motor (16), the second solenoid valve (17), the high liquid level sensor (150), the low liquid level sensor (151), the temperature sensor (152), the electric heater (153) and the circulation pump (188) are all electrically connected to the PLC module.
2. A hemodialysis concentrate preparation device according to claim 1, characterized in that: It also includes a touch screen, and the PLC module is electrically connected to the touch screen.
3. A hemodialysis concentrate preparation device according to claim 2, characterized in that: It also includes a wireless communication module and a host computer. The wireless communication module is electrically connected to the PLC module, and the host computer and the wireless communication module communicate wirelessly via data.
4. A hemodialysis concentrate preparation device according to claim 3, characterized in that: The liquid discharge pipe (186) and the detection liquid discharge pipe (187) are provided with a filter screen (11).
Citation Information
Patent Citations
Hemodialysis concentrate preparation device
CN212417840U