A component of a fabricated building is built into a module

By designing an assembly-type building model vehicle with active upper mold and supporting leg components, the problem of adapting the model vehicle to different shapes and lengths was solved, enabling rapid disassembly, cleaning and stacking of the mold, which facilitates positioning on the production line.

CN111702929BActive Publication Date: 2025-12-23HEBEI XUELONG MACHINERY MFG
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Patent Information

Application Number
CN202010522459.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-10
Publication Date
2025-12-23
Estimated Expiration
2040-06-10

AI Technical Summary

Technical Problem

The existing mold car structure is unreasonable and cannot adapt to molds of different shapes and lengths. Mold cleaning is time-consuming and labor-intensive, and stacking is inconvenient for stackers.

Method used

A prefabricated building component forming vehicle was designed, which adopts a movable upper mold and a support leg assembly. The support leg assembly is used for mold stacking. The side templates are connected by convex and concave plates. The mold is cleaned on the outside of the support base.

Benefits of technology

It enables rapid disassembly and assembly of molds, reduces cleaning operation time and labor, avoids mold deformation or damage, facilitates mold car stacking, and meets the positioning requirements of the production line.

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Abstract

The application discloses a component building module vehicle for assembled buildings, which comprises a supporting base, a fixed panel fixedly connected to the upper end of the supporting base, a panel fixed beam fixedly connected to the supporting base and supporting the fixed panel, side mold plates connected to the four sides of the fixed panel, and supporting leg assemblies fixedly connected to the supporting base and located outside the side mold plates. The upper side mold plate is a movable side mold plate, and the installation position of the upper side mold plate can be changed to adapt to double-hole plate components with different lengths. The supporting leg assemblies are arranged at the four corners of the module vehicle, the mold plate can be conveniently cleaned on the module vehicle, and the mold plate can be stacked by cooperating with a stacker.
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Description

TECHNICAL FIELD

[0001] The application relates to a component forming mold vehicle for fabricated buildings, and belongs to the technical field of fabricated building production molds. BACKGROUND

[0002] The mold vehicle is a mold assembly used for forming components into finished products. At present, a specific mold vehicle is manufactured for each type of mold, and a single mold vehicle cannot be applied to molds of different shapes and lengths. When the mold on the existing mold vehicle is cleaned, it needs to be disassembled and cleaned separately, which is time-consuming and laborious. The structure of the mold vehicle is unreasonable, and it is inconvenient to stack and unload the mold vehicle with a stacker. SUMMARY

[0003] The technical problem to be solved by the application is to provide a component forming mold vehicle for fabricated buildings, wherein the upper edge mold is a movable edge mold, the installation position of the upper edge mold can be changed to adapt to double-hole plate components of different lengths, and the mold vehicle is provided with support leg assemblies at four corners to stack the molds with a stacker.

[0004] To solve the above problems, the technical scheme adopted by the application is as follows:

[0005] A component forming mold vehicle for fabricated buildings comprises a support base, a fixed panel fixedly connected to the upper end of the support base, a panel fixing beam fixedly connected to the support base and supporting the fixed panel, an edge mold plate connected to the four sides of the fixed panel, and a support leg assembly fixedly connected to the support base and located outside the edge mold plate.

[0006] As a further improvement of the application, the edge mold plate comprises a left edge mold, a right edge mold, a lower edge mold and an upper edge mold fixedly installed on the four edges of the fixed panel.

[0007] The two ends of the lower edge mold are detachably connected to one side end of the left edge mold and the right edge mold, and the two ends of the upper edge mold are detachably connected to the other side end of the left edge mold and the right edge mold.

[0008] The end portions of the lower edge mold and the upper edge mold are fixedly connected with convex connecting plates, and the left edge mold and the right edge mold are fixedly connected with concave connecting plates matched with the convex connecting plates.

[0009] As a further improvement of the application, the number of concave connecting plates on the left edge mold opposite to the convex connecting plates at one end of the upper edge mold is three, the number of concave connecting plates on the right edge mold opposite to the convex connecting plates at the other end of the upper edge mold is three, and the three concave connecting plates on the left edge mold are opposite to the three concave connecting plates on the right edge mold.

[0010] As a further improvement of the application, when forming a double-hole plate component, opposite core pipe holes are formed in the lower edge mold and the upper edge mold, opposite core pipe holes are formed in the left edge mold and the right edge mold, and an edge mold rib plate is fixedly connected to each edge mold between adjacent core pipe holes.

[0011] As a further improvement of the present application, the core pipe hole is a circular hole for inserting a round core or a square hole for inserting a square core.

[0012] The longitudinal core pipe is provided with a through hole for the transverse core pipe to pass through.

[0013] As a further improvement of the present application, the left mold, the right mold, the lower mold and the upper mold fixedly connected to the fixed panel form a rectangular mold groove; the number of the support leg assemblies is four, and the four support leg assemblies are respectively located outside the four corners of the rectangular mold groove.

[0014] As a further improvement of the present application, the support base adopts two parallel channel steels, each of which is fixedly connected with a support base rib plate in the groove; the two ends of the two channel steels are fixedly connected with a blocking plate, and the blocking plate is fixedly connected with a positioning sleeve.

[0015] The bottom surface of the fixed panel is fixedly connected with a panel reinforcing rib plate between the panel fixed beam.

[0016] As a further improvement of the present application, the support leg assembly comprises a support leg fixedly connected to the side of the support base, the support leg is a square tube, and the lower end and the upper end of the support leg are fixedly connected with a support leg lower blocking plate and a support leg upper blocking plate respectively.

[0017] The middle part of the support leg upper blocking plate is fixedly connected with a limiting block, and the support leg lower blocking plate is provided with a limiting hole matched with the limiting block.

[0018] As a further improvement of the present application, the outside of the rectangular mold groove is provided with a support unit.

[0019] The support unit comprises an end support connected to the panel fixed beam, a side support fixedly connected to the support base rib plate, and a positioning cone assembly fixedly connected to the outside of the support base.

[0020] The number of the end supports is at least four, of which at least two are located outside the lower mold and at least two are located outside the upper mold.

[0021] The number of the side supports is at least four, of which at least two are located outside the left mold and at least two are located outside the right mold.

[0022] The number of the positioning cone assemblies is at least two groups, of which at least one group is located between the two side supports of the left mold and at least one group is located between the two side supports of the right mold.

[0023] The positioning cone assembly comprises a positioning cone fixedly connected to the outside of the support base and a cone sleeve sleeved on the positioning cone.

[0024] The end support comprises a rotating shaft connected to the panel fixing beam and a support plate fixed to the rotating shaft.

[0025] As a further improvement of the present application, a flat iron strip is fixed to the middle of the bottom surface of the panel fixing beam, and the position of the flat iron strip is detected by the photoelectric proximity switch to locate the position of the mold trolley.

[0026] The beneficial effects of the above technical solution are as follows:

[0027] The support base supports the side mold plate of the built component, and the mold removed after the mold building is directly cleaned on the support unit outside the support base, so that the mold assembly does not need to be moved away from the mold trolley, and the cleaning operation is time-saving and labor-saving; the upper side mold and the lower side mold are fixed by the male joint plate and the female joint plate, and the disassembly and assembly are convenient and fast; the positions and the number of the female joint plates on the left and right side molds are set according to the lengths of the common double-hole plate components, and the double-hole plate components with different lengths are made by adjusting the installation position of the upper side mold; when the stacker-stacker stacks multiple mold trolleys, the limiting blocks on the support leg upper sealing plates of the lower mold trolleys are inserted into the limiting holes of the support leg lower sealing plates of the upper mold trolleys, and the fixed surface plates and the side mold plates on the two layers of mold trolleys do not contact each other, the pressure of the stacked high-layer mold trolley on the bottom layer mold trolley is borne by the support leg assembly, the deformation or damage of the side mold plate caused by stacking is avoided, and the stacking is facilitated; the position of the flat iron strip is detected by the photoelectric proximity switch to determine the position to which the mold trolley moves, and the positioning of the double-hole plate components on the mold trolley at different process positions of the production line is met. BRIEF DESCRIPTION OF DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0029] Figure 1 is a perspective structural schematic view of one angle of the present application;

[0030] Figure 2 is a perspective structural schematic view of another angle of the present application;

[0031] Figure 3 is a top view structural schematic view of the present application;

[0032] Figure 4 is a side view structural schematic view of the present application;

[0033] Figure 5is a schematic view of the present application dismounting mold in the state of outside part supporting unit.

[0034] wherein:

[0035] 1 support base, 2 fixed panel, 3 panel fixed beam, 4 panel reinforcing rib plate, 5 flat iron bar, 6 left side mold, 7 blocking plate, 8 positioning sleeve, 9 end support, 10 support leg lower sealing plate, 11 limiting hole, 12 support leg, 13 support base rib plate, 14 side mold rib plate, 15 right side mold, 16 square core, 17 round core, 18 support leg upper sealing plate, 19 limiting block, 20 lower side mold, 21 upper side mold, 22 convex plate, 23 concave plate, 24 side support, 25 positioning cone, 26 cone sleeve. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not intended to limit the present application and its application or use in any way. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0037] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, there is a feature, step, operation, device, component and / or combination thereof.

[0038] Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0039] In the description of the present application, it should be understood that the orientation words such as "front, rear, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and in the absence of contrary description, these orientation words do not indicate and imply that the indicated device or element must have a particular orientation or be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.

[0040] As shown in Figures 1-5

[0041] The component of the fabricated building is built into a mold vehicle, which comprises a supporting base 1, a fixed panel 2 fixedly connected to the upper end of the supporting base 1, a panel fixing beam 3 fixedly connected to the supporting base 1 and supporting the fixed panel 2, side mold panels connected to the four sides of the fixed panel 2, and a supporting leg assembly fixedly connected to the supporting base 1 and located outside the side mold panels.

[0042] The supporting base 1 supports the side mold panels of the built component, and the removed side mold panels are directly cleaned on the supporting base 1 after the mold building is completed, without the need to find a separate place for cleaning, saving time and effort in cleaning operation.

[0043] Further, the side mold panels comprise a left side mold 6, a right side mold 15, a lower side mold 20 and an upper side mold 21 fixedly installed on the four sides of the fixed panel 2.

[0044] The two ends of the lower side mold 20 are detachably connected to one side end of the left side mold 6 and the right side mold 15, and the two ends of the upper side mold 21 are detachably connected to the other side end of the left side mold 6 and the right side mold 15.

[0045] The end portions of the lower side mold 20 and the upper side mold 21 are fixedly connected with protruding connecting plates 22, and the left side mold 6 and the right side mold 15 are fixedly connected with concave connecting plates 23 matched with the protruding connecting plates 22; the protruding connecting plates 22 and the concave connecting plates 23 are inserted and fixed, which is convenient and fast for disassembly and assembly.

[0046] Further, the number of the concave connecting plates 23 on the left side mold 6 opposite to the protruding connecting plates 22 at one end of the upper side mold 21 is three, the number of the concave connecting plates 23 on the right side mold 15 opposite to the protruding connecting plates 22 at the other end of the upper side mold 21 is three, and the three concave connecting plates 23 on the left side mold 6 are opposite to the three concave connecting plates 23 on the right side mold 15.

[0047] The embodiment can select to build components of three lengths, and further, the positions and numbers of the concave connecting plates on the left and right side molds can be set according to the lengths of the common double-hole plate components, and different lengths of fabricated building components can be made by adjusting the installation position of the upper side mold 21.

[0048] Taking the built double-hole plate component as an example, the lower side mold 20 and the upper side mold 21 are provided with opposite core pipe holes; the left side mold 6 and the right side mold 15 are provided with opposite core pipe holes; and each side mold is fixedly connected with a side mold rib plate 14 located between adjacent core pipe holes; the side mold rib plate 14 strengthens the side mold panel, reduces local deformation, and can separate adjacent core pipe holes for facilitating the insertion of core pipes.

[0049] ​Further, the core pipe hole is a circular hole for inserting the circular core 17 or a square hole for inserting the square core 17; a double-hole plate with all square holes, a double-hole plate with all circular holes or a double-hole plate with square and circular holes can be built according to requirements.

[0050] When the double-hole plate with square and circular holes is built, the square core 17 is provided with a circular through hole for the circular core 17 to pass through;

[0051] When the double-hole plate with all square holes is built, the longitudinal square core is provided with a square through hole for the transverse square core to pass through;

[0052] When the double-hole plate with all circular holes is built, the longitudinal circular core is provided with a square through hole for the transverse circular core to pass through.

[0053] Further, the support base 1 adopts two parallel channel steels, each of which is fixedly connected with a support base rib plate 13 in the groove of the channel steel, so as to strengthen the strength of the channel steel;

[0054] Both ends of the two channel steels are fixedly connected with a blocking plate 7, and the blocking plate 7 is fixedly connected with a positioning sleeve 8, which facilitates the horizontal movement of the die car;

[0055] The bottom surface of the fixed panel 2 and the panel fixed cross beam 3 are fixedly connected with a panel reinforcing rib plate 4, so as to strengthen the supporting strength of the panel fixed cross beam 3 on the fixed panel 2.

[0056] Further, the left die 6, the right die 15, the lower die 20 and the upper die 21 fixedly connected to the fixed panel 2 form a rectangular die groove; the number of the support leg assemblies is four, and the four support leg assemblies are respectively located outside the four corners of the rectangular die groove.

[0057] Further, the support leg assembly comprises a support leg 12 fixedly connected to the side of the support base 1, the support leg 12 is a square tube, and the lower end and the upper end of the support leg 12 are respectively fixedly connected with a support leg lower blocking plate 10 and a support leg upper blocking plate 18;

[0058] The support leg upper blocking plate 18 of the support leg 12 is higher than the upper surface of the die, and the support leg lower blocking plate 10 of the support leg 12 is flush with the lower surface of the support base 1;

[0059] The support leg upper blocking plate 18 is fixedly connected with a limiting block 19 in the middle, and the support leg lower blocking plate 10 is provided with a limiting hole 11 matched with the limiting block 19.

[0060] When the multiple mold cars are stacked in the stacker, the limiting blocks 19 on the upper sealing plates of the support legs at the four corners of the lower mold car are inserted into the limiting holes 11 of the lower sealing plates of the support legs at the four corners of the upper mold car, and the fixed face plate 2 and the side mold plate on the two layers of mold cars are not in contact with each other. The pressure of the stacked upper mold car on the lower mold car is borne by the support leg assembly, avoiding deformation or damage of the side mold plate caused by stacking, and facilitating stacking.

[0061] Further, the outer side of the rectangular mold groove is provided with a support unit;

[0062] The support unit comprises end supports 9 connected to the face plate fixing cross beam 3, side supports 24 fixedly connected to the support base rib plate 13, and positioning cone assemblies fixedly connected to the outer side of the support base 1.

[0063] The number of end supports 9 is at least four, of which at least two are located on the outer side of the lower side mold 20, and at least two are located on the outer side of the upper side mold 21.

[0064] The number of side supports 24 is at least four, of which at least two are located on the outer side of the left side mold 6, and at least two are located on the outer side of the right side mold 15.

[0065] The number of positioning cone assemblies is at least two groups, of which at least one group is located between the two side supports 24 of the left side mold 6, and at least one group is located between the two side supports 24 of the right side mold 15.

[0066] The positioning cone assembly comprises a positioning cone 25 fixedly connected to the outer side of the support base 1 and a cone sleeve 26 sleeved on the positioning cone 25.

[0067] The end support 9 comprises a rotating shaft rotatably connected to the face plate fixing cross beam 3 and a support plate fixedly connected to the rotating shaft.

[0068] After the mold is removed after the mold is removed, the mold is directly cleaned in the support unit outside the rectangular mold groove, without the need to move the mold assembly away from the mold car, and the cleaning operation is time-saving and labor-saving. Specifically, the removed lower side mold 20 and upper side mold 21 are respectively moved to the outer side of the end support 9; the cone sleeve 26 on the positioning cone 25 is removed, and the removed left side mold 6 and right side mold 15 are respectively moved to the outer side of the side support 24, and are respectively inserted into the corresponding positioning holes in the left side mold 6 and right side mold 15 for positioning by the positioning cone 25.

[0069] Further, the bottom surface of the face plate fixing cross beam 3 is fixedly connected with a flat iron bar 5, and the position of the flat iron bar 5 is detected by a photoelectric proximity switch to determine the position of the mold car, thereby satisfying the positioning of the double-hole plate component on the mold car at different process positions of the production line.

[0070] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application, and are not intended to limit the same; although the present application has been described in detail with reference to the foregoing examples, those of ordinary skill in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some of the technical features can be replaced by equivalents; it is obvious for those skilled in the art to combine the technical solutions of the present application. As a result, these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A component construction vehicle for a fabricated building, characterised in that: The utility model provides a kind of double-hole plate component, including support base (1), fixedly connected on the upper end of support base (1) fixed panel (2), fixedly connected on support base (1) and support fixed panel (2) panel fixed crossbeam (3), connect in the side of fixed panel (2) edge mold plate, and fixedly connected on support base (1) and located in the outside of edge mold plate support leg assembly; The support leg assembly includes a support leg (12) fixedly connected to the side of the support base (1), the support leg (12) is a square tube, the lower end and the upper end of the support leg (12) are fixedly connected with a support leg lower sealing plate (10) and a support leg upper sealing plate (18) respectively; The support leg upper sealing plate (18) is fixedly connected with a limiting block (19) in the middle, and the support leg lower sealing plate (10) is provided with a limiting hole (11) matched with the limiting block (19) on the upper end. The left edge mold (6), the right edge mold (15), the lower edge mold (20) and the upper edge mold (21) fixedly connected to the fixed panel (2) form a rectangular mold groove, and the outer side of the rectangular mold groove is provided with a support unit. The support unit includes an end support (9) connected to the panel fixed crossbeam (3), a side support (24) fixedly connected to the support base rib plate (13), and a positioning cone assembly fixedly connected to the outer side of the support base (1). The positioning cone assembly includes a positioning cone (25) fixedly connected to the outer side of the support base (1) and a cone sleeve (26) sleeved on the positioning cone (25). The end support (9) includes a rotating shaft rotatably connected to the panel fixed crossbeam (3) and a support plate fixedly connected to the rotating shaft. The edge mold plate includes a left edge mold (6), a right edge mold (15), a lower edge mold (20) and an upper edge mold (21) fixedly installed on the four edges of the fixed panel (2). The two ends of the lower edge mold (20) are detachably connected to one side end of the left edge mold (6) and the right edge mold (15), and the two ends of the upper edge mold (21) are detachably connected to the other side end of the left edge mold (6) and the right edge mold (15). The end of the lower edge mold (20) and the upper edge mold (21) is fixedly connected with a convex plate (22), and the left edge mold (6) and the right edge mold (15) are fixedly connected with a concave plate (23) matched with the convex plate (22). The number of the concave plates (23) on the left edge mold (6) opposite to the convex plate (22) on one end of the upper edge mold (21) is three, and the number of the concave plates (23) on the right edge mold (15) opposite to the convex plate (22) on the other end of the upper edge mold (21) is three. The three concave plates (23) on the left edge mold (6) and the three concave plates (23) on the right edge mold (15) are opposite to each other.

2. A component construction module for a fabricated building according to claim 1, characterised in that: When the double-hole plate component is built, the lower edge mold (20) and the upper edge mold (21) are provided with opposite core pipe holes; the left edge mold (6) and the right edge mold (15) are provided with opposite core pipe holes; and each edge mold is fixedly connected with an edge mold rib plate (14) located between adjacent core pipe holes.

3. A component construction module according to claim 2, wherein: The core pipe hole is a circular hole or a square hole, the circular hole is used for inserting a round core (17), and the square hole is used for inserting a square core (16). A through hole is formed on the longitudinal core pipe for the transverse core pipe to pass through.

4. A component construction module according to claim 3, wherein: The number of the support leg assemblies is four, and the four support leg assemblies are respectively located outside four corners of the rectangular mold groove.

5. A component construction module according to claim 4, wherein: The support base (1) is provided with two parallel channel steels, and each channel steel is fixedly connected with a support base rib plate (13) in the channel; the two ends of the two channel steels are fixedly connected with a blocking plate (7), and the blocking plate (7) is fixedly connected with a positioning sleeve (8); The fixed panel (2) is fixedly connected with a panel reinforcing rib plate (4) between the bottom surface and the panel fixed cross beam (3).

6. A modular building component according to any one of claims 1 to 5, wherein: The bottom surface of the panel fixed cross beam (3) is fixedly connected with a flat iron bar (5), and the position of the flat iron bar (5) is detected by a photoelectric proximity switch to position the mold car.

Citation Information

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