A method and structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system

By using a combination technology of special column members for reinforcement points and quantitative foaming agents in the plate insulation system, the cracking, shedding and leakage problems of the plate insulation system under the temperature difference and environmental wet and dryness are solved, and the stability of reinforcement is achieved and reliability, reducing costs and environmental impacts.

CN111749485BActive Publication Date: 2025-02-11SHANGHAI TIANBU MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202010549339.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-16
Publication Date
2025-02-11
Estimated Expiration
2040-06-16

AI Technical Summary

Technical Problem

Existing plate insulation systems are prone to cracking, shedding and leakage problems under the influence of temperature difference and environmental wet and dryness, and the existing reinforcement methods have problems such as unstable anchoring, poor reliability, high cost and poor environmental protection.

Method used

Using a combination technology of special column members for reinforcement points and quantitative foaming agent, the special column members for reinforcement points are placed by opening glue holes on the insulation board, and quantitative foaming agent is injected into it to fill the cavity of the insulation board and Adhesive surfaces with the foundation wall to increase adhesion area and stability.

Benefits of technology

It effectively solves the problems of shedding, cracking and leakage of the insulation system, improves the stability and reliability of reinforcement, reduces cost and environmental impact, and improves the safety, earthquake resistance and stability of the insulation system.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a method and structure for repairing and reinforcing the falling off, cracking and leakage of a board insulation system. The felt-glue composite layer or the MFCT composite layer and the new finishing layer form a surface anti-cracking and waterproof reinforcement protective layer, and the surface load of the insulation system is converted into a concentrated load and transmitted to a special column component at the reinforcement point. The special column component at the reinforcement point is combined with a special injection port anchor or a special anchor and a foaming agent to form an organically integrated load-bearing column with the original insulation system, and the concentrated load is transmitted to the foundation wall, and a truss force system is formed to repair and reinforce the falling off, cracking and leakage of the original insulation board, and the bonding area of ​​the insulation board in the original insulation system is increased. There is no dripping and bulging deformation in the whole reinforcement process, and the safety performance, seismic resistance and stability performance of the insulation system after reinforcement and the support performance after anchoring are improved, the quality is controllable, and the anti-cracking and waterproof performance of the external insulation is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of building construction, and in particular to a method and structure for repairing and reinforcing the shedding, cracking and leakage of a plate thermal insulation system. Background Art

[0002] Normally, the external wall insulation system is pasted in two ways: point-frame pasting and strip pasting, also known as point pasting and full pasting. Pasting is the main force, supplemented by plastic anchor bolts. In northern regions, the external wall base is usually not painted and leveled, so the flatness of the base wall is poor. Usually, the insulation board is pasted by point pasting to solve the problem of the flatness of the external insulation board surface. In addition, the point pasting point uses bonding mortar as the leveling material, so the pasting area between the insulation board and the base wall is often insufficient and cannot meet the requirements of the specification.

[0003] The main problems with the current pasting method of exterior wall panel insulation systems are: on the one hand, the insulation system's protective layer has insufficient crack resistance, and the crack-resistant protective layer is prone to cracking under temperature differences and environmental dryness and wetness; on the other hand, the insulation board and the protective layer in the insulation system have large performance differences, and poor coordination (large differences in thermal conductivity, organic and inorganic materials, etc.), and stratification is very likely to occur at the interface between the insulation board and the bonding mortar, and between the insulation board and the protective layer.

[0004] After the insulation system's protective layer cracks, rainwater enters the insulation system, and the freeze-thaw cycle and water vapor cycle aggravate the delamination damage at the interface between the insulation board and the bonding mortar, and the insulation board and the protective layer. The protective layer cracks, and wind enters the insulation system. Due to the existence of cavities in the insulation system and the negative wind pressure, the insulation system is damaged from the protective layer or insulation board, and there is a phenomenon of peeling, which is often called wall peeling. Rock wool insulation system is commonly used because it is Class A fireproof, but flat wire insulation board has poor safety and is easy to fall off. This phenomenon is often reported to injure people and damage property. There is currently no safe, reliable, and environmentally friendly solution.

[0005] The conventional way of thinking is to increase the number of plastic anchors or increase the bonding area between the insulation board and the base layer or to remove it and redo the original insulation system.

[0006] 1. The method of increasing the number of thermal insulation anchors and improving the anchoring effect for reinforcement is adopted. This method has the problems of no bonding layer under the thermal insulation anchor base, no support and constraint in the anchor cavity, easy deformation due to the deadweight, wind and earthquake of the external thermal insulation system, unstable anchoring, poor reliability, low single nail pull-out force, and poor reinforcement effect; in addition, the thickness of the outer anchor plate of the thermal insulation anchor is large, and the entire surface needs to be covered with a thicker cover after reinforcement, and the outer anchor plate of the thermal insulation anchor needs to be buried, and it is necessary to ensure that the outer anchor plate of the thermal insulation anchor does not crack, and the overall deadweight is increased. If the reinforcement is not in place, not only the risk will not be reduced, but it is equivalent to no reinforcement, and the risk cannot be controlled. If the entire surface is not covered after reinforcement, the surface flatness is poor, and the appearance of the exterior finish is completely different; this method of reinforcement is easy to deform, unstable anchoring, poor reliability, wind resistance, and earthquake resistance, and the reinforcement effect is poor.

[0007] 2. Use the method of increasing the bonding area for reinforcement. After drilling, inject adhesive materials to increase the bonding area between the insulation board and the foundation wall for reinforcement. Since this type of insulation system is a cavity, the exterior wall base is not painted and leveled. Conventional adhesive materials are heavy and cannot be formed by direct injection. Almost all of them hang down and drip, and the process cannot be realized. In addition, assuming it can be realized, it is difficult to ensure that the foundation wall and the insulation board are firmly bonded at the same time when injected into the cavity. Lightweight materials such as foaming agents are selected as bonding materials. Since the amount of foaming agent injection and the range of the bonding surface are difficult to control, the injection position is also difficult to control. The foaming agent expands by 30%. The post-expansion process will damage the original bonding mortar bonding surface, reduce the bonding force or cause the insulation board to swell, and the bonding is uneven. The reinforcement quality is uncontrollable and unguaranteed.

[0008] 3. Redoing the original insulation system after demolition is a complicated method with great interference and a lot of construction waste. There are safety hazards in the demolition process and the cost is high. Summary of the invention

[0009] One of the technical problems to be solved by the present invention is to provide a method for repairing and reinforcing the shedding, cracking and leakage of the existing board insulation system: there is no adhesive layer under the insulation anchor base, the anchor cavity has no support and constraint, the external insulation system is easy to deform due to its own weight, wind and earthquake, unstable anchoring, poor reliability, low single nail pulling force, uncontrollable and unguaranteed quality, and poor reinforcement effect. There are safety hazards in the removal process, a lot of construction waste, high cost and no environmental protection, which is not conducive to resource conservation.

[0010] The second technical problem to be solved by the present invention is to provide a structure for the repair and reinforcement of the falling, cracking and leakage of the existing board insulation system: there is no adhesive layer under the insulation anchor base, there is no support and constraint in the anchor cavity, the external insulation system is easy to deform due to its own weight, wind and earthquake, the anchor is unstable, the reliability is poor, the single nail pull-out force is low, the quality is uncontrollable and unguaranteed, and the reinforcement effect is poor. There are safety hazards in the removal process, there is a lot of construction waste, the cost is high and it is not environmentally friendly, which is not conducive to resource conservation.

[0011] As a first aspect of the present invention, a method for repairing and reinforcing the falling off, cracking and leakage of a plate insulation system comprises the following steps:

[0012] Step 1: determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board within the reinforcement area identification range;

[0013] Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1;

[0014] Step 3: Mark the reinforcement points within the reinforcement area identification range, and determine the opening depth of each reinforcement point;

[0015] Step 4: Make glue injection holes on the insulation board at each reinforcement point. The depth of the glue injection holes can reach the surface of the foundation wall.

[0016] Step 5: Place a special column component for the reinforcement point in each glue injection hole and make the inner end surface of the special column for the reinforcement point contact with the surface of the foundation wall;

[0017] Step 6: Apply an interface leveling layer on the insulation board within the marked range of the reinforcement area;

[0018] Step 7: Roll-coat the felt glue base glue on the interface leveling layer and lay the anti-cracking felt on the felt glue base glue at the same time, and squeeze out the slurry with a short-haired roller tool after laying the anti-cracking felt; or scrape the first layer of MFCT cross-linked slurry on the interface leveling layer and press the matching mesh into the first layer of MFCT cross-linked slurry;

[0019] Step 8: Select and determine the length of the special anchor and the depth of the anchor hole, and the depth of the anchor hole directly reaches the foundation wall;

[0020] Step nine: drilling an anchor hole at the center of the special column member at the reinforcement point, and drilling a coaxial anchor hole in the foundation wall through the anchor hole;

[0021] Step 10: Pass a special injection port anchor through the anchor hole in the center of the special column member of the reinforcement point and insert the inner end of the special injection port anchor into the rivet hole on the foundation wall. After the special injection port anchor is inserted into place, the inner end of the special injection port anchor expands to form a stable connection with the foundation wall; at the same time, the cap head at the outer end of the special injection port anchor presses the anti-cracking felt or the mesh cloth onto the outer end surface of the special column member of the reinforcement point;

[0022] Step 11: inject a quantitative foaming agent into the inner hole of the special injection port anchor, and the quantitative foaming agent seeps out through the side holes or side grooves on the special injection port anchor to fill the interior of the special column member of the reinforcement point, and the quantitative foaming agent seeps out from the mesh holes on the special column member of the reinforcement point to bond with the inner side of the foundation wall and the insulation board at the opening to form a whole, and at the same time, the quantitative foaming agent is filled into the insulation board cavity through the mesh holes around the special column member of the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety;

[0023] Step 12: rolling felt glue top glue on the felt glue base glue or scraping a second layer of MFCT cross-linking slurry on the first layer of MFCT cross-linking slurry;

[0024] Step 13: Restore the original finishing layer on the insulation board and clean the surface.

[0025] Another method for repairing and reinforcing the falling off, cracking and leakage of a plate insulation system as the first aspect of the present invention comprises the following steps:

[0026] Step 1: determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board within the reinforcement area identification range;

[0027] Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1;

[0028] Step 3: Mark the reinforcement points within the reinforcement area identification range, and determine the opening depth of each reinforcement point;

[0029] Step 4: Make glue injection holes on the insulation board at each reinforcement point. The depth of the glue injection holes can reach the surface of the foundation wall.

[0030] Step 5: Place a special column component for the reinforcement point in each glue injection hole and make the inner end surface of the special column for the reinforcement point contact with the surface of the foundation wall;

[0031] Step 6: Apply an interface leveling layer on the insulation board within the marked range of the reinforcement area;

[0032] Step 7: Roll-coat the felt glue base glue on the interface leveling layer and lay the anti-cracking felt on the first felt glue base glue at the same time, and squeeze out the slurry with a short-haired roller tool after laying the anti-cracking felt; or scrape the first layer of MFCT cross-linked slurry on the interface leveling layer and press the matching mesh into the first layer of MFCT cross-linked slurry;

[0033] Step 8: inject a quantitative foaming agent into the dedicated column member for the reinforcement point, fill the dedicated column member for the reinforcement point, make the quantitative foaming agent seep out from the mesh holes on the dedicated column member for the reinforcement point and bond with the inner side of the insulation board at the foundation wall and the opening to form a whole, and at the same time, the quantitative foaming agent is filled into the insulation board cavity through the mesh holes around the dedicated column member for the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety;

[0034] Step 9: Select and determine the length of the special anchor and the depth of the anchor hole, the depth of the anchor hole directly reaches the foundation wall;

[0035] Step 10: Drill an anchor hole at the center of the special column member at the reinforcement point, and drill a coaxial anchor hole in the foundation wall through the anchor hole;

[0036] Step 11: a special anchor is passed through the anchor hole in the center of the special column component of the reinforcement point and the inner end of the special anchor is inserted into the rivet hole on the foundation wall. After the special anchor is inserted into place, the inner end of the special anchor is expanded to form a stable connection with the foundation wall; at the same time, the cap head at the outer end of the special anchor presses the anti-cracking felt or the mesh cloth onto the outer end surface of the special column component of the reinforcement point;

[0037] Step 12: rolling felt glue top glue on the felt glue base glue or scraping a second layer of MFCT cross-linking slurry on the first layer of MFCT cross-linking slurry;

[0038] Step 13: Restore the original finishing layer on the insulation board and clean the surface.

[0039] As a second aspect of the present invention, a structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system comprises:

[0040] A glue injection hole is provided on the insulation board, and the depth of the glue injection hole can directly reach the surface of the foundation wall;

[0041] A special columnar member for the reinforcement point is placed in the glue injection hole, the inner end of the special columnar member for the reinforcement point is in contact with the foundation wall; a plurality of mesh holes are arranged circumferentially on the special columnar member for the reinforcement point;

[0042] An anchor hole is provided in the special column member at the reinforcement point and an anchor hole is provided in the foundation wall, the anchor hole is coaxial with the anchor hole, and the anchor hole is connected with the plurality of mesh holes;

[0043] A dedicated injection port anchor that passes through the anchor hole in the center of the dedicated column member of the reinforcement point, wherein the inner end of the dedicated injection port anchor is inserted into the anchor hole on the foundation wall and expands to be fastened to the foundation wall;

[0044] The quantitative foaming agent is injected and filled in the special column member of the reinforcement point through the inner hole of the special injection port anchor, and the quantitative foaming agent seeps out through the several mesh holes on the special column member of the reinforcement point and adheres to the inner side of the foundation wall and the insulation board at the opening to form a whole, and at the same time fills the cavity of the insulation board and adheres to the inner surface of the insulation board;

[0045] Applying an interface leveling layer on the surface of the insulation board;

[0046] The felt-glue composite layer or the MFCT composite layer is brushed on the interface leveling layer; wherein the cap head at the outer end of the dedicated injection port anchor presses the anti-cracking felt in the felt-glue composite layer or the mesh in the MFCT composite layer onto the outer end surface of the dedicated columnar component of the reinforcement point;

[0047] A finishing layer is arranged on the felt-glue composite layer or the MFCT composite layer.

[0048] As another structure for repairing and reinforcing the falling off, cracking and leakage of the plate insulation system in the second aspect of the present invention, it comprises

[0049] A glue injection hole is provided on the insulation board, and the depth of the glue injection hole can directly reach the surface of the foundation wall;

[0050] A special columnar member for the reinforcement point is placed in the glue injection hole, the inner end of the special columnar member for the reinforcement point is in contact with the foundation wall; a plurality of mesh holes are arranged circumferentially on the special columnar member for the reinforcement point;

[0051] An anchor hole is provided at the center of the special column member of the reinforcement point and an anchor hole is provided in the foundation wall, the anchor hole is coaxial with the anchor hole, and the anchor hole is connected with the plurality of mesh holes;

[0052] A special anchor nail passing through the anchor nail hole in the center of the special column member of the reinforcement point, wherein the inner end of the special anchor nail is inserted into the anchor nail hole on the foundation wall and expands to be fastened to the foundation wall;

[0053] A quantitative foaming agent is injected and filled in the special column member for the reinforcement point through the special column member for the reinforcement point, and the quantitative foaming agent seeps out through a plurality of mesh holes on the special column member for the reinforcement point and adheres to the inner side of the insulation board at the opening of the foundation wall to form a whole, and at the same time fills the cavity of the insulation board and adheres to the inner surface of the insulation board;

[0054] Applying an interface leveling layer on the surface of the insulation board;

[0055] A felt-glue composite layer or an MFCT composite layer is applied on the interface leveling layer; wherein the cap head at the outer end of the special anchor nail presses the anti-cracking felt in the felt-glue composite layer or the mesh in the MFCT composite layer onto the outer end surface of the special column component of the reinforcement point;

[0056] A finishing layer is arranged on the felt-glue composite layer or the MFCT composite layer.

[0057] In a preferred embodiment of the present invention, the dedicated column member for the reinforcement point is made of plastic and has a cylindrical shape.

[0058] In a preferred embodiment of the present invention, the inner end surface of the reinforcement point dedicated column member in contact with the foundation wall is designed to be hole-shaped or open-shaped.

[0059] In a preferred embodiment of the present invention, a circular concave surface is provided on the outer end surface of the special columnar member of the reinforcement point, and the circular concave surface is located at the periphery of the anchor through hole; the cap head at the outer end of the special injection port anchor or the cap head at the outer end of the special anchor is buried in the circular concave surface, and the anti-cracking felt in the felt-glue composite layer or the mesh cloth in the MFCT composite layer is pressed into the circular concave surface.

[0060] In a preferred embodiment of the present invention, an expansion end is provided at the inner end of the special injection port anchor or the inner end of the special anchor and an inner hole is provided in the special injection port anchor or the special anchor, the inner hole axially penetrates from the outer end of the special injection port anchor to the inner end of the special injection port anchor or the outer end of the special anchor to the inner end of the special anchor; an expansion nail is provided in the inner hole in the special injection port anchor or the inner hole in the special anchor, and the expansion nail moves toward the expansion end under the action of external force to expand the expansion end outward.

[0061] In a preferred embodiment of the present invention, a side hole or a side groove is opened on the wall of the dedicated injection port anchor, and the side hole or the side groove connects the inner hole with the outside.

[0062] In a preferred embodiment of the present invention, the felt-glue composite layer is divided into a felt-glue bottom glue layer and a felt-glue top glue layer, and the anti-cracking felt is impregnated in the felt-glue bottom glue layer.

[0063] In a preferred embodiment of the present invention, the MFCT composite layer is divided into a MFCT cross-linked slurry bottom layer and a MFCT cross-linked slurry surface layer, and the matching mesh is not immersed in the MFCT cross-linked slurry bottom layer.

[0064] Due to the adoption of the above technical solution, the special columnar member for reinforcement point of the present invention is stably buried between the surface of the insulation board and the foundation wall in the insulation system, the cap head at the outer end of the special injection port anchor or the cap head at the outer end of the special anchor presses the anti-cracking felt or the matching mesh cloth on the outer end surface of the special columnar member for reinforcement point, the expansion end at the inner end of the special injection port anchor or the expansion end at the inner end of the special anchor is buried in the anchor hole of the foundation wall, and a quantitative foaming agent is injected from the outer end of the special injection port anchor into the inner hole, and the quantitative foaming agent is discharged from the side hole or groove of the special injection port anchor to fill the interior of the special columnar member for reinforcement point. Alternatively, the quantitative foaming agent is directly injected into the special columnar member for reinforcement point to fill the interior of the special columnar member for reinforcement point. The quantitative foaming agent filling the interior of the special column component at the reinforcement point leaks out through the mesh holes on the special column component at the reinforcement point, and is bonded to the side of the insulation board with the opening to make the special column component at the reinforcement point and the original insulation board form a whole. At the same time, the special column component at the reinforcement point and the foundation wall are also well bonded. At the same time, the quantitative foaming agent leaked out from the special column component at the reinforcement point and the cavity of the insulation board fills part of the cavity, thereby increasing the bonding area of ​​the insulation board in the original insulation system. There is no dripping, bulging and deformation in the entire reinforcement process, which improves the safety performance, seismic resistance and stability performance of the insulation system after reinforcement and the support performance after anchoring, and the quality is controllable. At the same time, the anti-cracking and waterproof performance of the external insulation is improved.

[0065] The felt-glue composite layer or MFCT composite layer in the present invention converts the surface load of the insulation system into a concentrated load and transmits it to the special column component of the reinforcement point. The special column component of the reinforcement point combines with the special injection port anchor nail or the special anchor nail to transmit the concentrated load to the foundation wall, thereby achieving the purpose of repairing and reinforcing the falling off, cracking and leakage of the board insulation system.

[0066] The present invention adopts directional and quantitative injection of foaming agent, the injection position and amount of the foaming agent are both within a controllable range, and the expansion is also within a controllable range;

[0067] The present invention buries the special column components at the reinforcement points between the insulation system and the wall and after reinforcement using the above method, the special column components at the reinforcement points can effectively support the original insulation system. At the same time, after the foaming agent is cured, the special column components at the reinforcement points form a whole with the original insulation system and have good adhesion with the foundation wall, which can improve the safety performance, seismic resistance and stability of the insulation system. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] Figure 1 It is a schematic diagram of a structure for repairing and reinforcing the falling, cracking and leakage of a board insulation system according to the present invention.

[0069] Figure 2 It is a schematic diagram of the structure of the special column component for reinforcement points of the present invention.

[0070] Figure 3 It is a schematic diagram of the special injection port anchor structure of the present invention.

[0071] Figure 4 It is a schematic diagram of the special anchor structure of the present invention. DETAILED DESCRIPTION

[0072] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0073] See also Figure 1 The present invention provides a method for repairing and reinforcing the falling off, cracking and leakage of a plate insulation system, comprising the following steps:

[0074] Step 1: Determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board 1 within the reinforcement area identification range;

[0075] Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1;

[0076] Step 3: Mark the reinforcement points within the reinforcement area identification range and determine the opening depth of each reinforcement point;

[0077] Step 4: Open a glue injection hole 2 on the insulation board 1 at each reinforcement point. The depth of the glue injection hole 2 can reach the surface of the foundation wall 3.

[0078] Step 5: Place a special column member 4 for the reinforcement point in each glue injection hole 2 and make the inner end surface of the special column member 4 for the reinforcement point contact with the surface of the foundation wall 3;

[0079] Step 6: Apply the interface leveling layer 5 on the insulation board 1 within the marked range of the reinforcement area;

[0080] Step 7: Use a roughened roller tool to roll the felt glue base glue 6 on the interface leveling layer 5 and simultaneously lay the anti-cracking felt 7 on the felt glue base glue 6, and after laying the anti-cracking felt 7, use a short-haired roller tool to squeeze out the slurry; or scrape the first layer of MFCT cross-linked slurry 8 on the interface leveling layer 5 and press the matching mesh 9 into the first layer of MFCT cross-linked slurry 8;

[0081] Step 8: Select and determine the length of the special anchor and the depth of the anchor hole, and the depth of the anchor hole directly reaches the foundation wall;

[0082] Step 9: Use a vibration-free, low-noise water circulation drill to drill an anchor hole 4a in the center of the special column member 4 at the reinforcement point, and drill a coaxial anchor hole 3a in the foundation wall 3 through the anchor hole 4a;

[0083] Step 10: Pass a special injection port anchor 10 through the anchor hole 4a in the center of the special column member 4 of the reinforcement point and insert the inner end of the special injection port anchor 10 into the rivet hole 3a on the foundation wall 3. After the special injection port anchor 10 is inserted into place, the inner end of the special injection port anchor 10 is expanded to form a stable connection with the foundation wall 3; at the same time, the cap head 10a at the outer end of the special injection port anchor 10 is pressed against the anti-crack felt 7 or the mesh 9 on the outer end surface of the special column member 4 of the reinforcement point;

[0084] Step 11: Inject a quantitative foaming agent 11 into the inner hole 11b of the special injection port anchor 11, and the quantitative foaming agent 11 seeps out through the side hole 10c or the side groove on the special injection port anchor 10 to fill the interior of the special column member 4 of the reinforcement point, and the quantitative foaming agent 11 seeps out from the mesh holes 4b on the special column member 4 of the reinforcement point to bond with the inner side of the foundation wall 3 and the insulation board 1 at the opening to form a whole, and at the same time, the quantitative foaming agent 11 is filled into the cavity of the insulation board 1 through the mesh holes 4b around the special column member 4 of the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety;

[0085] Step 12: Roll-coat the felt glue top glue 12 on the felt glue bottom glue 6 or scrape the second layer of MFCT cross-linking slurry 13 on the first layer of MFCT cross-linking slurry 8;

[0086] Step 13: Restore the original finishing layer 14 on the insulation board 1 and clean the surface.

[0087] Another method for repairing and reinforcing the falling off, cracking and leakage of a plate insulation system of the present invention comprises the following steps:

[0088] Step 1: Determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board 1 within the reinforcement area identification range;

[0089] Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1;

[0090] Step 3: Mark the reinforcement points within the reinforcement area identification range and determine the opening depth of each reinforcement point;

[0091] Step 4: Open a glue injection hole 2 on the insulation board 1 at each reinforcement point. The depth of the glue injection hole 2 can reach the surface of the foundation wall 3.

[0092] Step 5: Place a special column member 4 for the reinforcement point in each glue injection hole 3 and make the inner end surface of the special column 5 for the reinforcement point contact with the surface of the foundation wall 3;

[0093] Step 6: Apply the interface leveling layer 5 on the insulation board 1 within the marked range of the reinforcement area;

[0094] Step 7: Use a roughened roller tool to roll the felt glue base glue 6 on the interface leveling layer 4 and simultaneously lay the anti-cracking felt 7 on the felt glue base glue 6, and after laying the anti-cracking felt 7, use a short-haired roller tool to squeeze out the slurry; or scrape the first layer of MFCT cross-linked slurry 8 on the interface leveling layer 5 and press the matching mesh 9 into the first layer of MFCT cross-linked slurry 8;

[0095] Step 8: Inject a quantitative foaming agent 11 into the dedicated columnar member 4 for the reinforcement point, fill the dedicated columnar member 4 for the reinforcement point, make the quantitative foaming agent 11 seep out from the mesh holes 4b on the dedicated columnar member 4 for the reinforcement point, and bond with the inner side of the foundation wall 3 and the insulation board 1 at the opening to form a whole, and at the same time, the quantitative foaming agent 11 is filled into the cavity of the insulation board 1 through the mesh holes 4b around the dedicated columnar member 4 for the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety;

[0096] Step 9: Select and determine the length of the special anchor and the depth of the anchor hole, and the depth of the anchor hole reaches directly into the foundation wall;

[0097] Step 10: Use a vibration-free, low-noise water circulation drill to drill an anchor hole 4a in the center of the special column member 4 at the reinforcement point, and drill a coaxial anchor hole 3a in the foundation wall 3 through the anchor hole 4a;

[0098] Step 11: Pass a special anchor 15 through the anchor hole 4a in the center of the special column member 4 of the reinforcement point and insert the inner end of the special anchor 15 into the rivet hole 3a on the foundation wall 3. After the special anchor 15 is inserted into place, the inner end of the special anchor 15 expands to form a stable connection with the foundation wall 3; at the same time, the cap 15a at the outer end of the special anchor 15 presses the anti-cracking felt 7 or the mesh 9 onto the outer end surface of the special column member 4 of the reinforcement point;

[0099] Step 12: Roll-coat the felt glue top glue 12 on the felt glue bottom glue 6 or scrape the second layer of MFCT cross-linking slurry 13 on the first layer of MFCT cross-linking slurry 8;

[0100] Step 13: Restore the original finishing layer 14 on the insulation board 1 and clean the surface.

[0101] Also combined Figure 1The figure shows a structure for repairing and reinforcing the falling, cracking and leakage of the board insulation system, including an insulation board 1, a glue injection hole 2 is opened on the insulation board 1, and the depth of the glue injection hole 2 can directly reach the surface of the foundation wall 3; a special column component 4 for the reinforcement point is placed in the glue injection hole 2, and the inner end of the special column component 4 for the reinforcement point is in contact with the foundation wall 3; a plurality of mesh holes 4b are arranged circumferentially on the special column component 4 for the reinforcement point.

[0102] A layer of interface leveling layer 5 is rolled on the surface of the insulation board 1 using a roughened roller tool. Then, a felt glue base glue 6 is rolled on the interface leveling layer using a roughened roller tool and an anti-cracking felt 7 is laid on the felt glue base glue 6 at the same time. After the anti-cracking felt 7 is laid, a short-haired roller tool is used to squeeze out the slurry; or a first layer of MFCT cross-linking slurry 8 is scraped on the interface leveling layer 5 and a matching mesh 9 is pressed into the first layer of MFCT cross-linking slurry 8;

[0103] A vibration-free, low-noise water circulation drill is used to drill an anchor hole 4a and an anchor hole 3a in the foundation wall 3 at the center of the special column member 4 at the reinforcement point. The anchor hole 4a is coaxial with the anchor hole 3a and is connected to a plurality of mesh holes 4b.

[0104] An anchor through the hole 4a at the center of the special column component 4 at the reinforcement point is inserted into a special injection port anchor 11, and the inner end of the special injection port anchor 11 is inserted into the anchor hole 3a on the foundation wall 3 and expands to be tightly connected with the foundation wall 3; at the same time, the cap head 10 at the outer end of the special injection port anchor 10 presses the anti-cracking felt 7 or mesh 9 in the felt-glue composite layer 6 onto the outer end face of the special column component 4 at the reinforcement point.

[0105] The quantitative foaming agent 11 is injected and filled in the special column component 4 at the reinforcement point through the inner hole 11b of the special injection port anchor 11. The quantitative foaming agent 11 seeps out through a number of mesh holes 4b on the special column component 4 at the reinforcement point and bonds with the inner side surface of the foundation wall 3 and the insulation board 1 at the opening to form a whole. At the same time, it fills the cavity of the insulation board 1 and bonds with the inner surface of the insulation board 1.

[0106] A felt glue surface glue 12 is rolled on the felt glue base glue 6 to form a felt glue composite layer with the felt glue base glue 6; or a second layer of MFCT cross-linking slurry 13 is applied on the first layer of MFCT cross-linking slurry 8 to form a MFCT composite layer.

[0107] Finally, a finishing layer 14 is placed on the felt-glue composite layer or the MFCT composite layer and cleaned.

[0108] See also Figure 2The special columnar member 4 for reinforcement points shown in the figure is made of plastic and has a cylindrical shape. The inner end surface of the special columnar member 4 for reinforcement points in contact with the foundation wall 3 is designed to be hole-shaped or open-shaped. A circular concave surface 4c is provided on the outer end surface of the special columnar member 4 for reinforcement points, and the circular concave surface 4c is located at the periphery of the anchor hole 4a. The cap 10a at the outer end of the special injection port anchor 10 is buried in the circular concave surface 4c, and the anti-cracking felt 7 in the felt-glue composite layer or the mesh 9 in the MFCT composite layer is pressed into the circular concave surface 4c.

[0109] See also Figure 3 A cap head 10a is provided at the outer end of the special injection port anchor 10, an expansion end 10b is provided at the inner end, and an inner hole 10d is provided in the special injection port anchor 10, and the inner hole 10c axially penetrates the outer end of the special injection port anchor 10 to the inner end of the special injection port anchor 10; an expansion nail 10e is provided in the inner hole 10d in the special injection port anchor 10, and the expansion nail 10e moves toward the expansion end 10b under the action of external force to expand the expansion end 10b outward. A side hole 10c or a side groove is opened on the wall of the special injection port anchor 10, and the side hole 10c or the side groove connects the inner hole 10d with the outside.

[0110] Also combined Figure 1 Another structure shown in the figure is used for repairing and reinforcing the falling off, cracking and leakage of the board insulation system, including an insulation board 1, a glue injection hole 2 is opened on the insulation board 1, and the depth of the glue injection hole 2 can directly reach the surface of the foundation wall 3; a special column component 4 for the reinforcement point is placed in the glue injection hole 2, and the inner end of the special column component 4 for the reinforcement point is in contact with the foundation wall 3; a plurality of mesh holes 4b are arranged circumferentially on the special column component 4 for the reinforcement point.

[0111] A layer of interface leveling layer 5 is rolled on the surface of the insulation board 1 using a roughened roller tool. Then, a felt glue base glue 6 is rolled on the interface leveling layer using a roughened roller tool and an anti-cracking felt 7 is laid on the felt glue base glue 6 at the same time. After the anti-cracking felt 7 is laid, a short-haired roller tool is used to squeeze out the slurry; or a first layer of MFCT cross-linking slurry 8 is scraped on the interface leveling layer 5 and a matching mesh 9 is pressed into the first layer of MFCT cross-linking slurry 8;

[0112] A quantitative foaming agent 11 is injected into the dedicated column component 4 at the reinforcement point. The quantitative foaming agent 11 seeps out through a number of mesh holes 4b on the dedicated column component 4 at the reinforcement point and bonds to the inner side of the foundation wall 3 and the insulation board 1 at the opening to form a whole. At the same time, it fills the cavity of the insulation board 1 and bonds to the inner surface of the insulation board 1.

[0113] Then, a vibration-free, low-noise water circulation drill is used to drill an anchor hole 4a and an anchor hole 3a in the foundation wall 3 at the center of the special column member 4 at the reinforcement point. The anchor hole 4a is coaxial with the anchor hole 3a, and the anchor hole 4a is connected to the plurality of mesh holes 4b.

[0114] A special anchor 15 is inserted into the anchor hole 4a at the center of the special column component 4 at the reinforcement point, and the inner end of the special anchor 15 is inserted into the anchor hole 3a on the foundation wall 3 and expands to be tightly connected with the foundation wall 3; at the same time, the cap head 10 at the outer end of the special injection port anchor 10 presses the anti-cracking felt 7 or mesh 9 in the felt-glue composite layer 6 onto the outer end face of the special column component 4 at the reinforcement point.

[0115] A felt glue surface glue 12 is rolled on the felt glue base glue 6 to form a felt glue composite layer with the felt glue base glue 6; or a second layer of MFCT cross-linking slurry 13 is applied on the first layer of MFCT cross-linking slurry 8 to form a MFCT composite layer.

[0116] Finally, a finishing layer 14 is placed on the felt-glue composite layer or the MFCT composite layer and cleaned.

[0117] See also Figure 2 The special columnar member 4 for reinforcement points shown in the figure is made of plastic and has a cylindrical shape. The inner end surface of the special columnar member 4 for reinforcement points in contact with the foundation wall 3 is designed to be hole-shaped or open-shaped. A circular concave surface 4c is provided on the outer end surface of the special columnar member 4 for reinforcement points, and the circular concave surface 4c is located outside the hole 4a through which the anchor passes. The cap 15a at the outer end of the special anchor 15 is buried in the circular concave surface 4c, and the anti-cracking felt 7 in the felt-glue composite layer or the mesh 9 in the MFCT composite layer is pressed into the circular concave surface 4c.

[0118] See also Figure 4 A cap head 15a is provided at the outer end of the special anchor 15, an expansion end 15b is provided at the inner end and an inner hole 15d is provided in the special anchor 15, and the inner hole 15c axially penetrates the outer end of the special anchor 15 to the inner end of the special injection port anchor 15; an expansion nail 15e is provided in the inner hole 15d in the special injection port anchor 15, and the expansion nail 15e moves toward the expansion end 15b under the action of external force, so as to expand the expansion end 15b outward.

Claims

1. A method for repairing and reinforcing the falling, cracking and leakage of a plate insulation system, characterized in that: The steps include: Step 1: determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board within the reinforcement area identification range; Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1; Step 3: Mark the reinforcement points within the reinforcement area identification range, and determine the opening depth of each reinforcement point; Step 4: Make glue injection holes on the insulation board at each reinforcement point. The depth of the glue injection holes can reach the surface of the foundation wall. Step 5: Place a special column component for the reinforcement point in each glue injection hole and make the inner end surface of the special column for the reinforcement point contact with the surface of the foundation wall; Step 6: Apply an interface leveling layer on the insulation board within the marked range of the reinforcement area; Step 7: Roll-coat the felt glue base glue on the interface leveling layer and lay the anti-cracking felt on the felt glue base glue at the same time, and squeeze out the slurry with a short-haired roller tool after laying the anti-cracking felt; or scrape the first layer of MFCT cross-linked slurry on the interface leveling layer and press the matching mesh into the first layer of MFCT cross-linked slurry; Step 8: Select and determine the length of the special anchor and the depth of the anchor hole, and the depth of the anchor hole directly reaches the foundation wall; Step nine: drilling an anchor hole at the center of the special column member at the reinforcement point, and drilling a coaxial anchor hole in the foundation wall through the anchor hole; Step 10: Pass a special injection port anchor through the anchor hole in the center of the special column member of the reinforcement point and insert the inner end of the special injection port anchor into the rivet hole on the foundation wall. After the special injection port anchor is inserted into place, the inner end of the special injection port anchor expands to form a stable connection with the foundation wall; at the same time, the cap head at the outer end of the special injection port anchor presses the anti-cracking felt or the mesh cloth onto the outer end surface of the special column member of the reinforcement point; Step 11: inject a quantitative foaming agent into the inner hole of the special injection port anchor, and the quantitative foaming agent seeps out through the side holes or side grooves on the special injection port anchor to fill the interior of the special column member of the reinforcement point, and the quantitative foaming agent seeps out from the mesh holes on the special column member of the reinforcement point to bond with the inner side of the foundation wall and the insulation board at the opening to form a whole, and at the same time, the quantitative foaming agent is filled into the insulation board cavity through the mesh holes around the special column member of the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety; Step 12: rolling felt glue top glue on the felt glue base glue or scraping a second layer of MFCT cross-linking slurry on the first layer of MFCT cross-linking slurry; Step 13: Restore the original finishing layer on the insulation board and clean the surface.

2. A method for repairing and reinforcing the falling, cracking and leakage of a plate insulation system, characterized in that: The steps include: Step 1: determine the reinforcement area identification range and form a diagnosis report based on the reinforcement area identification range, and clean the protective layer on the insulation board within the reinforcement area identification range; Step 2: Perform safety calculation and review based on the results provided in the diagnostic report of step 1; Step 3: Mark the reinforcement points within the reinforcement area identification range, and determine the opening depth of each reinforcement point; Step 4: Make glue injection holes on the insulation board at each reinforcement point. The depth of the glue injection holes can reach the surface of the foundation wall. Step 5: Place a special column component for the reinforcement point in each glue injection hole and make the inner end surface of the special column for the reinforcement point contact with the surface of the foundation wall; Step 6: Apply an interface leveling layer on the insulation board within the marked range of the reinforcement area; Step 7: Roll-coat the felt glue base glue on the interface leveling layer and lay the anti-cracking felt on the first felt glue base glue at the same time, and squeeze out the slurry with a short-haired roller tool after laying the anti-cracking felt; or scrape the first layer of MFCT cross-linked slurry on the interface leveling layer and press the matching mesh into the first layer of MFCT cross-linked slurry; Step 8: inject a quantitative foaming agent into the dedicated column member for the reinforcement point, fill the dedicated column member for the reinforcement point, make the quantitative foaming agent seep out from the mesh holes on the dedicated column member for the reinforcement point and bond with the inner side of the insulation board at the foundation wall and the opening to form a whole, and at the same time, the quantitative foaming agent is filled into the insulation board cavity through the mesh holes around the dedicated column member for the reinforcement point, thereby increasing the bonding area of ​​the insulation system and improving safety; Step 9: Select and determine the length of the special anchor and the depth of the anchor hole, the depth of the anchor hole directly reaches the foundation wall; Step 10: Drill an anchor hole at the center of the special column member at the reinforcement point, and drill a coaxial anchor hole in the foundation wall through the anchor hole; Step 11: a special anchor is passed through the anchor hole in the center of the special column component of the reinforcement point and the inner end of the special anchor is inserted into the rivet hole on the foundation wall. After the special anchor is inserted into place, the inner end of the special anchor is expanded to form a stable connection with the foundation wall; at the same time, the cap head at the outer end of the special anchor presses the anti-cracking felt or the mesh cloth onto the outer end surface of the special column component of the reinforcement point; Step 12: rolling felt glue top glue on the felt glue base glue or scraping a second layer of MFCT cross-linking slurry on the first layer of MFCT cross-linking slurry; Step 13: Restore the original finishing layer on the insulation board and clean the surface.

3. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system, characterized in that: include: A glue injection hole is opened on the insulation board, and the depth of the glue injection hole can directly reach the surface of the foundation wall; A special columnar member for the reinforcement point is placed in the glue injection hole, and the inner end of the special columnar member for the reinforcement point is in contact with the foundation wall; A plurality of mesh holes are arranged circumferentially on the special column member of the reinforcement point; An anchor hole is provided in the special column member at the reinforcement point and an anchor hole is provided in the foundation wall, the anchor hole is coaxial with the anchor hole, and the anchor hole is connected with the plurality of mesh holes; A dedicated injection port anchor that passes through the anchor hole in the center of the dedicated column member of the reinforcement point, wherein the inner end of the dedicated injection port anchor is inserted into the anchor hole on the foundation wall and expands to be fastened to the foundation wall; The quantitative foaming agent is injected and filled in the special column member of the reinforcement point through the inner hole of the special injection port anchor, and the quantitative foaming agent seeps out through the several mesh holes on the special column member of the reinforcement point and adheres to the inner side of the foundation wall and the insulation board at the opening to form a whole, and at the same time fills the cavity of the insulation board and adheres to the inner surface of the insulation board; Applying an interface leveling layer on the surface of the insulation board; The felt-glue composite layer or the MFCT composite layer is brushed on the interface leveling layer; wherein the cap head at the outer end of the dedicated injection port anchor presses the anti-cracking felt in the felt-glue composite layer or the mesh in the MFCT composite layer onto the outer end surface of the dedicated columnar component of the reinforcement point; A finishing layer is arranged on the felt-glue composite layer or the MFCT composite layer.

4. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 3, characterized in that: The special column component for the reinforcement point is made of plastic and has a cylindrical shape.

5. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 4, characterized in that: The inner end surface of the reinforcement point-specific column component in contact with the foundation wall is designed to be hole-shaped or open-shaped.

6. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 5, characterized in that: A circular concave surface is provided on the outer end surface of the special columnar member for the reinforcement point, and the circular concave surface is located at the periphery of the anchor through hole; the cap head of the outer end of the special injection port anchor is buried in the circular concave surface, and the anti-cracking felt in the felt-glue composite layer or the mesh cloth in the MFCT composite layer is pressed into the circular concave surface.

7. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 6, characterized in that: An expansion end is provided at the inner end of the special injection port anchor and an inner hole is provided in the special injection port anchor, the inner hole axially penetrates the outer end of the special injection port anchor to the inner end of the special injection port anchor; an expansion nail is provided in the inner hole in the special injection port anchor, and the expansion nail moves toward the expansion end under the action of external force to expand the expansion end outward.

8. The structure for repairing and reinforcing the falling, cracking and leakage of the plate insulation system as claimed in claim 7, characterized in that: A side hole or a side groove is opened on the wall of the special injection port anchor, and the side hole or the side groove connects the inner hole with the outside.

9. The structure for repairing and reinforcing the falling, cracking and leakage of the plate insulation system as claimed in claim 3, characterized in that: The felt-glue composite layer is divided into a felt-glue bottom glue layer and a felt-glue top glue layer, and the anti-cracking felt is impregnated in the felt-glue bottom glue layer.

10. The structure for repairing and reinforcing the falling, cracking and leakage of the plate insulation system as claimed in claim 3, characterized in that: The MFCT composite layer is divided into an MFCT cross-linked slurry bottom layer and an MFCT cross-linked slurry surface layer, and a matching mesh cloth is immersed in the MFCT cross-linked slurry bottom layer.

11. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system, characterized in that: include A glue injection hole is opened on the insulation board, and the depth of the glue injection hole can directly reach the surface of the foundation wall; A special columnar member for the reinforcement point is placed in the glue injection hole, and the inner end of the special columnar member for the reinforcement point is in contact with the foundation wall; A plurality of mesh holes are arranged circumferentially on the special column member of the reinforcement point; An anchor hole is provided at the center of the special column member of the reinforcement point and an anchor hole is provided in the foundation wall, the anchor hole is coaxial with the anchor hole, and the anchor hole is connected with the plurality of mesh holes; A special anchor nail passing through the anchor nail hole in the center of the special column member of the reinforcement point, wherein the inner end of the special anchor nail is inserted into the anchor nail hole on the foundation wall and expands to be fastened to the foundation wall; A quantitative foaming agent is injected and filled in the special column member for the reinforcement point through the special column member for the reinforcement point, and the quantitative foaming agent seeps out through a plurality of mesh holes on the special column member for the reinforcement point and adheres to the inner side of the insulation board at the opening of the foundation wall to form a whole, and at the same time fills the cavity of the insulation board and adheres to the inner surface of the insulation board; Apply the interface leveling layer on the surface of the insulation board; A felt-glue composite layer or an MFCT composite layer is applied on the interface leveling layer; wherein the cap head at the outer end of the special anchor nail presses the anti-cracking felt in the felt-glue composite layer or the mesh in the MFCT composite layer onto the outer end surface of the special column component of the reinforcement point; A finishing layer is arranged on the felt-glue composite layer or the MFCT composite layer.

12. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 11, characterized in that: The special column component for the reinforcement point is made of plastic and has a cylindrical shape.

13. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 12, characterized in that: The inner end surface of the reinforcement point-specific column component in contact with the foundation wall is designed to be hole-shaped or open-shaped.

14. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 13, characterized in that: A circular concave surface is provided on the outer end surface of the special columnar member for the reinforcement point, and the circular concave surface is located at the periphery of the hole through which the anchor is passed; the cap head at the outer end of the special anchor is buried in the circular concave surface, and the anti-cracking felt in the felt-glue composite layer or the mesh cloth in the MFCT composite layer is pressed into the circular concave surface.

15. A structure for repairing and reinforcing the falling, cracking and leakage of a plate insulation system as claimed in claim 14, characterized in that: An expansion end is provided at the inner end of the special anchor and an inner hole is provided in the special anchor, the inner hole axially penetrates the outer end of the special anchor to the inner end of the special anchor; an expansion nail is provided in the inner hole in the special anchor, and the expansion nail moves toward the expansion end under the action of external force to expand the expansion end outward.

16. The structure for repairing and reinforcing the falling, cracking and leakage of the plate insulation system according to claim 11, characterized in that: The felt-glue composite layer is divided into a felt-glue bottom glue layer and a felt-glue top glue layer, and the anti-cracking felt is impregnated in the felt-glue bottom glue layer.

17. The structure for repairing and reinforcing the falling, cracking and leakage of the plate insulation system according to claim 11, characterized in that: The MFCT composite layer is divided into an MFCT cross-linked slurry bottom layer and an MFCT cross-linked slurry surface layer, and a matching mesh cloth is immersed in the MFCT cross-linked slurry bottom layer.

Citation Information

Patent Citations

  • Structure for repairing and reinforcing falling, cracking and leakage of plate heat preservation system

    CN212866981U