A rotary vibration coupling stirring device for semi-solid slurry
By using a rotational vibration coupled stirring device in the semi-solid metal forming process, the problem of difficulty in obtaining a uniform and highly spherical semi-solid metal slurry with the existing mechanical stirring method is solved, and more efficient and higher-quality slurry preparation is achieved. .
Patent Information
- Application Number
- CN202010791391.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2040-08-07
AI Technical Summary
In the semi-solid metal forming process, it is difficult to obtain semi-solid metal paste with uniform grains and high spherical shapes in the existing mechanical stirring method, and it is easy to cause problems such as air mixing, pollution and insufficient stirring.
The rotary vibration coupled mixing device is used to achieve comprehensive rotational vibration and axial and radial shear force of the slurry through the comprehensive action of the barrel rotation vibration device, mixing rotation vibration device and barrel Y-direction vibration device to ensure thorough mixing. sex.
The preparation efficiency and quality of semi-solid slurry are improved, the uniformity and sphericity of the grains are ensured, and the problems of air mixing, pollution and insufficient stirring are avoided.
Smart Images

Figure CN111804883B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal semi-solid processing and forming, and in particular relates to a rotary vibration coupling stirring device for semi-solid slurry. Background Art
[0002] The new aluminum alloy slurry semi-solid forming technology has entered the stage of industrial application from the era of theoretical exploration. However, in the process of semi-solid metal forming, how to obtain semi-solid metal slurry with uniform grains and high sphericity has become a key issue in semi-solid processing technology. The mechanical stirring method in the current preparation method of semi-solid metal materials has a simple device and can control process parameters such as stirring temperature, stirring speed and cooling speed, but it also has corresponding limitations. It is easy to produce defects such as air mixing. Secondly, the stirrer and the alloy melt are in direct contact, which is easy to be contaminated. There is a stirring dead zone between the stirrer and the container, which makes the stirring insufficient and affects the stirring quality. Summary of the invention
[0003] The object of the present invention is to provide a rotary vibration coupling stirring device for semi-solid slurry to solve the above problems.
[0004] To achieve the above object, the present invention adopts the following technical solutions:
[0005] A rotary vibration coupling stirring device for semi-solid slurry comprises a frame, a first power system, a barrel rotary vibration device, a barrel Y-direction vibration device, a stirring and rotating device, a second power system, a double worm gear mechanism, a barrel and a stirring rod; the first power system is arranged at the bottom of the frame, the output end of the first power system is connected to the barrel rotary vibration device, the barrel is arranged on the barrel rotary vibration device, the barrel Y-direction vibration device is arranged at the bottom of the barrel, and the barrel Y-direction vibration device is connected to the barrel rotary vibration device; the second power system is arranged at the top of the frame, the output end of the second power system is connected to the double worm gear mechanism, the output end of the double worm gear mechanism is connected to the stirring and rotating device, the stirring and rotating device is located at the opening of the barrel, the stirring rod is located inside the barrel, and the stirring rod is arranged at the bottom of the stirring and rotating device.
[0006] Furthermore, the barrel rotation and vibration device includes a sliding plate, a connecting shaft, a rotating disk, a disk cam and a chassis; the chassis and the rotating disk are connected by bolts, a slide groove is provided in the middle of the rotating disk, and the sliding plate is placed in the slide groove; the camshaft of the disk cam is connected to the output end of the first power system through a key connection, driving the rotation of the disk cam; one end of the two connecting shafts is fixedly connected to the sliding plate, the disk cam is provided at the center position of the two connecting shafts, and the other end of the two connecting shafts is connected to the bottom of the barrel through a key connection.
[0007] Furthermore, the Y-axis vibration device of the barrel includes a filter disc, a driving bevel gear, a driven bevel gear, a driving shaft, a driven rotating shaft and a slider; a filter disc is fixedly arranged on the lower inner half of the barrel, a circular slide groove is arranged on the inner wall of the barrel below the filter disc, and the slider is arranged in the circular slide groove; the upper end of the driving shaft is arranged at the center of the filter disc through a bearing; the lower end of the driving shaft is connected to the barrel rotation vibration device, the driving bevel gear is arranged on the driving shaft, and a driven rotating shaft is fixedly connected to the side of the driving shaft in a radial direction, the driven bevel gear is connected to the driven rotating shaft through a key connection, the driving bevel gear and the driven bevel gear are meshed, and the slider is eccentrically fixed on the driven bevel gear.
[0008] Furthermore, the stirring and rotating device includes a plow claw plate, a connecting rod, a planetary carrier, a center wheel and a planetary wheel; the output end of the double worm gear mechanism is connected to the center wheel through a key connection, and the plow claw plate is connected to the output end of the double worm gear mechanism through a sleeve, and the outer circle of the plow claw plate is fixedly connected to the planetary carrier; a plurality of planetary wheels are meshed with the center wheel and the planetary carrier; one end of the connecting rod is eccentrically connected to the planetary wheel, and the other end is provided with a slider, and an annular groove is provided on the plow claw plate, and the slider is placed in the annular groove of the plow claw plate, and the stirring rod is connected to the position where the connecting rod is connected to the planetary wheel.
[0009] Furthermore, the double worm gear mechanism includes a main transmission shaft, a driving spur gear, a driven spur gear, a driving turbine, a driving worm, a driven shaft, a driven turbine and a driven worm; one end of the main transmission shaft is connected to the output end of the second power system, and the other end is connected to the frame through a bearing, and the driving spur gear is connected to the driving shaft through a key connection; one end of the driven shaft is connected to the driven spur gear through a key, and the other end is connected to the stirring and rotating device; the driving worm is arranged on the driving shaft, and the driven worm is arranged on the driven shaft, the driving turbine is meshed with the driving worm, and the driven turbine is meshed with the driven worm, and at the same time, the driving turbine and the driven turbine are eccentrically connected through a connecting rod mechanism.
[0010] Furthermore, the first power system and the second power system have the same structure. The first power system includes a motor, a first bevel gear, a second bevel gear and an output shaft. The motor output shaft is connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, and the second bevel gear is arranged on the output shaft.
[0011] Furthermore, a smelting furnace is also arranged on the frame, and the smelting furnace is connected to the material barrel through a pipeline.
[0012] Furthermore, a heat-insulating layer is provided in the barrel.
[0013] Compared with the prior art, the present invention has the following technical effects:
[0014] The invention discloses a rotary vibration coupling stirring device for semi-solid slurry. The stirring vibration device can make a stirring rod realize reciprocating motion in the Y direction while stirring, thereby generating an axial shear force; the stirring rotary vibration device can make the stirring rod generate reciprocating motion in the X direction when stirring in the slurry, thereby generating a radial shear force; the barrel rotary vibration device can drive the barrel to rotate and generate reciprocating motion in the X and Y directions, thereby making the slurry rotate and vibrate as a whole. Under the joint action of the three devices and the organic combination of the local and the whole, the slurry is stirred more thoroughly, thereby improving the efficiency and quality of preparing the semi-solid slurry of metals and alloys.
[0015] Furthermore, the rotary vibration device adopts a single-axis transmission, and utilizes the characteristics of the worm gear to realize the Y-direction vibration of the stirring rotary vibration device, and utilizes the planetary gear system and the plow claw connecting rod mechanism to realize the X-direction vibration of the stirring rod.
[0016] Furthermore, the stirring system adopts inner and outer double-layer stirring. The outer layer uses a planetary gear system and a plow claw connecting rod mechanism combined with an eccentric setting of the stirring rod, which can realize the rotation, revolution and X-direction vibration of the stirring rod; the inner layer uses an impact-free eccentric vibration stirring rod to realize the oscillation motion of the inner stirring rod.
[0017] Furthermore, the barrel is designed with an insulation layer in its structure. The insulation layer is provided with cooling water pipelines and heating coils, which can control the temperature of the slurry and keep it in the semi-solid temperature range, making the slurry preparation smoother and faster.
[0018] Furthermore, the barrel rotation vibration device adopts the principles of the rotational motion of the disc cam, the meshing of bevel gears and the eccentric rotation, wherein the meshing of bevel gears combined with the eccentric rotation realizes the rotational motion of the barrel and the reciprocating motion in the Y direction; wherein the rotational motion mechanism of the disc cam can realize the reciprocating motion of the barrel in the X direction.
[0019] In summary, the present invention combines the rotary stirring method with the mechanical vibration method, and at the same time, the material barrel is also designed to rotate and vibrate, which is organically combined with the stirring part, so that the stirring is more sufficient and thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a cross-sectional overall schematic diagram of the present invention;
[0021] Figure 2 Schematic diagram of the stirring vibration device of the present invention, wherein (a) is a cross-sectional view and (b) is a stereoscopic view;
[0022] Figure 3 It is a schematic diagram of the rotary stirring vibration device of the present invention;
[0023] Figure 4 It is a schematic diagram of the Y-axis vibration device of the barrel of the present invention;
[0024] Figure 5 It is a schematic diagram of the barrel rotation vibration device of the present invention.
[0025] Among them: 1 first power system, 2 disc cam, 3 barrel Y-direction vibration device, 4 insulation layer, 5 stirring and rotating device, 6 second power system, 7 melting furnace, 8 double worm gear mechanism, 9 barrel, 10 stirring rod; sliding plate 21, connecting shaft 22, rotating disk 23, disc cam 24, bottom plate 25; barrel shell 31, filter plate 32, active bevel gear 33, driven bevel gear 34, active shaft 35, driven rotating shaft 36, slider 37; plow claw plate 51, connecting rod 52, planet carrier 53, center wheel 54, planetary gear 55; main transmission shaft 81, active spur gear 82, driven spur gear 83, active turbine 84, active worm 85, driven shaft 86, driven turbine 87, driven worm 88. DETAILED DESCRIPTION
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "one side", "one end", "one side" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0027] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] See also Figure 1The present invention is a rotary vibration coupling stirring device for semi-solid slurry. The aluminum alloy semi-solid slurry preparation device mainly includes a first power system 1, a disc cam 2, a straight bevel gear 3, an insulation layer 4, a planetary gear train and a pear claw telescopic mechanism 5, a second power system 6, a melting furnace 7, a double worm gear mechanism 8, a barrel 9, and a stirring rod 10. The melting furnace 7 is located directly above the feed port, and the feed port is located on the upper side of the barrel 9. The aluminum alloy metal is heated and melted in the melting furnace 7, flows to the feed port through a pipeline and then flows into the barrel 9. The alloy solution is subjected to the bidirectional rotary shearing action of the stirring rod and the barrel in the barrel 9 to form a fully stirred semi-solid billet, which finally flows out through a cooling device. The focus of this design is the stirring rotary vibration device and the barrel rotary vibration device.
[0029] The second driving bevel gear arranged on the output shaft of the motor in the second power system is meshed and connected with the first driven bevel gear for transmission. The power is transmitted to the driving shaft, and the second driven bevel gear and the driving spur gear are arranged on the driving shaft in sequence. The driving spur gear and the driven spur gear are meshed and connected to transmit power to the worm gear.
[0030] See also Figure 2 The stirring and vibrating device, i.e., the double worm gear mechanism 8, includes a main transmission shaft 81, a driving spur gear 82, a driven spur gear 83, a driving turbine 84, a driving worm 85, a driven shaft 86, a driven turbine 87 and a driven worm 88. The connection relationship is as follows: one end of the main transmission shaft 81 is connected to the driven bevel gear, and the other end is connected to the bracket through a bearing. The driving spur gear 82 is connected to the driving shaft 81 through a key connection to transmit power to the worm gear; one end of the driven shaft 86 is connected to the driven spur gear 83 through a key, and the other end is connected to the planetary gear system; at the same time, two sets of worm gears are arranged on the driving shaft 81 and the driven shaft 86 in parallel, the driving worm 85 is connected to the driving shaft 81, and the driven worm 88 is connected to the driven shaft 86; the driving turbine 84 is meshed with the driving worm 85, and the driven turbine 87 is meshed with the driven worm 88. At the same time, the driving turbine 84 and the driven turbine 87 are eccentrically connected through a connecting rod mechanism, which can realize the rotation of the driven worm 88 and the reciprocating motion in the Y direction when the worm gear is meshed. This device uses the characteristics of the meshing of the worm gear and the eccentric connection motion trajectory of the double turbine, and cleverly realizes the vibration effect of the stirring device in the Y direction.
[0031] The stirring vibration device utilizes the characteristics of the worm gear meshing and the double turbine eccentric connection motion trajectory to realize the rotational motion of the driven worm 88 and the reciprocating motion in the Y direction. The rotating stirring vibration device 5 is connected to the lower end of the driven worm 88, and uses the stirring vibration device to realize its own rotation and Y-direction vibration.
[0032] See also Figure 3The rotary stirring vibration device 5 includes a plow claw plate 51, a connecting rod 52, a planetary frame 53, a center wheel 54 and a planetary wheel 55. The driven shaft 86 is connected to the center wheel 54 in the stirring vibration device 5 through a key connection; the plow claw plate 51 is connected to the driven shaft 86 through a sleeve, and a fixing groove is opened on the outer circle of the plow claw plate 51 to fix the planetary frame 53; while the planetary wheel 55 is meshed with the center wheel 54 and the planetary frame 53, one end of the connecting rod 52 is eccentrically connected to the planetary wheel 55, and the other end is provided with a slider placed inside the slide groove of the plow claw plate 51, and the outer ring stirring rod is connected to the position where the connecting rod 52 is connected to the planetary wheel 55. When the driven shaft 86 rotates and vibrates, the stirring rod can rotate, revolve around the center wheel, and reciprocate along the X direction. The rotary stirring vibration device 5 uses the fixing of the plow claw plate 51 and the meshing principle of the planetary gear system to cleverly realize the rotation of the stirring rod and the vibration of the X direction.
[0033] Further, the stirring part is provided with an inner layer stirring. A stirring disk is connected below the center wheel of the planetary gear system, and the stirring disk is connected with the transmission shaft through a key connection, and the transmission shaft provides rotational power.
[0034] Furthermore, the inner stirring device adopts an impact-free eccentric mass rotating shaft when designing the stirring rod, which can make the inner stirring disk perform resonant motion during rotation; a small steel ball is installed inside the hollow stirring rod. When the stirring rod rotates with the inclined disk, the small steel ball is eccentrically placed in the hollow stirring rod, which can cause small-scale local vibration, which is more beneficial to stirring; a stirring rod end cover is provided at the bottom of the hollow stirring rod to connect and close the stirring chamber.
[0035] See also Figure 4 The barrel Y-axis vibration device 3 includes a barrel housing 31, a filter plate 32, a driving bevel gear 33, a driven bevel gear 34, a driving shaft 35, a driven rotating shaft 36 and a slider 37. A circular slide groove is provided in the lower half of the inner side of the barrel housing 31 for placing and fixing the slider 37; the barrel Y-axis vibration device is provided below the filter plate 32, which is fixed to the inner side of the barrel housing 31, and plays a filtering role on the one hand, and plays a role in fixing the driving bevel gear 33 on the other hand; the lower end of the driving shaft 35 is connected to the barrel rotating vibration device, and the upper end is connected to the filter plate 32 and the driving bevel gear 33 in turn, and plays a role in transmitting power; a driven rotating shaft 36 is fixedly connected to the left side of the driving shaft 35 in the radial direction, and the driven bevel gear 34 is connected to the driven rotating shaft 36 through a key connection, and a slider 37 is eccentrically fixed on the driven bevel gear 34.
[0036] The cooling system 7 is arranged on the lower side of the barrel bottom plate, including a cooling device 71, a discharge port 72 and an ingot guide 73. The cooling device 71 is arranged at the end of the discharge pipeline 77 and has a certain length so that the discharge pipeline can vibrate up and down. The discharge port 72 is connected to the ingot guide 73.
[0037] See also Figure 5 The barrel rotating vibration device includes five parts: a sliding plate 21, a connecting shaft 22, a rotating disk 23, a disc cam 24, and a chassis 25. The chassis 25 is fixed to the bracket by bolts, and the chassis 25 and the rotating disk 23 are connected together by a rotating shaft. A slide groove is arranged in the middle of the rotating disk 23, and the sliding plate 21 is placed in the slide groove; the disc cam 24 is arranged at the center position of the two connecting shafts 22 on the sliding plate 21, and is connected to the sliding plate 21 through a pin shaft. At the same time, one end of the connecting shaft 22 is fixedly connected to the sliding plate 21, and the other end is connected to the barrel base through a key connection, so as to realize the rotation of the barrel and the reciprocating motion in the X direction.
[0038] The lower end of the driving shaft is connected to the first power system to transmit power. In the first power system, the AC servo motor outputs power, which is transmitted to the power shaft through the meshing of bevel gears to provide power for the disc cam mechanism, the bevel gear reciprocating mechanism and the barrel rotation. The barrel can rotate, move left and right, and move up and down. The left and right movement is achieved by the disc cam, and the up and down movement is achieved by the meshing of the bevel gears and the connection with the slide groove on the barrel wall of the barrel extension.
[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can usually be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] The overall working principle of the rotary vibration coupling stirring device for semi-solid slurry of the present invention is:
[0041] The aluminum alloy is put into the smelting furnace, and after being heated to the set temperature, it is drained into the barrel through the feed port through the pipeline. The first motor and the second motor are turned on at the same time. The first motor drives the worm gear transmission system to move through the gear transmission, and at the same time transmits power to the pear claw telescopic mechanism and the planetary gear system. The pear claw telescopic mechanism is provided with an eccentric disk, which can achieve the expected goals such as the rotation, revolution and vibration of the stirring rod. When the slurry enters the barrel, the second motor is turned on at the same time. The second motor drives the disc cam mechanism and the bevel gear reciprocating mechanism to move at the same time, which can achieve the expected goals such as the rotation, revolution and vibration of the barrel. The two devices have opposite rotation directions and symmetrical vibration in the vertical direction, so that the slurry can have greater shear force during the stirring process, which improves the efficiency and quality of preparing semi-solid billets of metals and alloys.
[0042] The working principle of the first power system is:
[0043] The first motor outputs power, which is meshed with the first active bevel gear and the first driven bevel gear to the main transmission shaft, and the main transmission shaft transmits the power to the barrel rotation vibration device 2 and the barrel Y-axis vibration device 3 to realize the rotation of the barrel and the X and Y-axis vibration movement.
[0044] The working principle of the barrel rotating vibration device 2 is:
[0045] The power is output by the first power system 1, and is transmitted to the main transmission shaft 35 through the bevel gear meshing transmission. The main transmission shaft 35 transmits the power to the rotating disk 23 and the disk cam 24, so that the rotating disk 23 and the disk cam 24 can realize rotational motion; at the same time, the disk cam 24 is set at the center position of the connecting shafts 22 on both sides and contacts with the connecting shafts 22. The connecting shafts 22 are fixed on the sliding plate 21, and the sliding plate 21 can reciprocate in the chute at the middle position of the rotating disk 23; so when the main transmission shaft 35 rotates, the rotating disk 23 and the disk cam 24 will rotate accordingly. At the same time, due to the position restriction of the connecting shafts 22 on both sides, when the disk cam 24 rotates, the sliding plate 22 can realize the reciprocating motion of the sliding plate 22 in the chute. This device uses the mechanism of the disk cam and the crank slider to cleverly realize the rotational motion of the barrel and the reciprocating motion in the X direction.
[0046] The working principle of the barrel Y-axis vibration device 3 is:
[0047] The lower end of the driving shaft 35 is connected to the barrel rotating vibration device, and the upper end is connected to the driving bevel gear 33 of the filter disc 32 in turn, which plays the role of transmitting power; a driven shaft 36 is fixedly connected to the left side of the driving shaft 35 in the radial direction, and the driven bevel gear 34 is connected to the driven shaft 36 through a key connection, and a slider 37 is eccentrically fixed on the driven bevel gear 34; as the driving shaft 35 rotates, the driving bevel gear 33 meshes with the driven bevel gear 34, and the slider 37 eccentrically fixed on the driven bevel gear 34 is placed in the slide groove inside the barrel housing 31. As the driven bevel gear 34 rotates and revolves, the distance between the slider and the center of the driven bevel gear 34 changes, thereby realizing the Y-direction reciprocating motion of the barrel by using the slide groove. This device uses an eccentrically set slider to cooperate with the barrel slide groove, and uses a motion mechanism similar to a crank slider to realize the Y-direction vibration of the barrel.
[0048] The working principle of the inner stirring device of the stirring plate is:
[0049] The stirring rod adopts impact-free vibration technology, that is, a flow ball structure, a special eccentric cavity, and a steel ball and anti-wear agent inside, which replaces the eccentric block of the swing block vibrator, and generates large and small vibrations through the movement displacement of the steel ball; when starting and stopping vibration, the steel ball can achieve flexible start and stop under the buffering of the anti-wear agent, avoiding the instantaneous impact of the steel ball hitting the stirring rod wall when starting and stopping vibration, and eliminating the risk of the stirring rod breaking; avoiding the impact of starting and stopping vibration, while effectively extending the service life of the stirring rod and steel ball, ensuring the high reliability of the vibration system.
[0050] The working principle of the stirring rotation vibration device 5 is:
[0051] Rotating stirring and vibrating device. The driven shaft 86 is connected to the center wheel 54 in the stirring and vibrating device 5 through a key connection; the plow claw plate 51 is connected to the driven shaft 86 through a sleeve, and a fixing groove is opened on the outer circle of the plow claw plate 51 to fix the planetary carrier 53; while the planetary wheel 55 is meshed with the center wheel 54 and the planetary carrier 53, a connecting rod 52 is used, one end of a rod is eccentrically connected to the planetary wheel 55, and the other end is connected to two rods; one end of the two rods is connected to a rod, and the other end is provided with a slider placed inside the slide groove of the plow claw plate 51; the outer ring stirring rod It is connected to the position where the connecting rod 52 and the planetary wheel 55 are connected, and the connecting rod 52 and the planetary wheel 55 are connected at the eccentric position of the planetary wheel 55; when the driven shaft 86 rotates, the center wheel 54 is driven to rotate, and at the same time, because the planetary frame 53 is fixed on the plow claw plate 51, the planetary wheel 55 can realize rotation and revolution; and because the stirring rod is eccentrically connected to the planetary wheel 55, when the planetary wheel 55 rotates, the radial distance between the stirring rod and the center wheel 54 changes, which is equivalent to realizing the vibration movement of the stirring rod in the X direction. This device uses the eccentric connection and the movement mechanism of the planetary gear system to cleverly realize the rotation movement and X-direction vibration of the stirring rod.
[0052] Principle of stirring vibration device:
[0053] The stirring vibration device is a double worm gear mechanism. One end of the main transmission shaft 81 is connected to the driven bevel gear, and the other end is connected to the bracket through a bearing. The driving spur gear 82 is connected to the driving shaft 81 through a key connection to transmit power to the worm gear; one end of the driven shaft 86 is connected to the driven spur gear 83 through a key, and the other end is connected to the planetary gear system; at the same time, two groups of worm gears are arranged on the driving shaft 81 and the driven shaft 86 in parallel, the driving worm 85 is connected to the driving shaft 81, and the driven worm 88 is connected to the driven shaft 86; the driving turbine 84 is meshed with the driving worm 85, and the driven turbine 87 is meshed with the driven worm 88. At the same time, the driving turbine 84 and the driven turbine 87 are eccentrically connected through a connecting rod mechanism, which can realize the rotational motion of the driven worm 88 and the reciprocating motion in the Y direction when the worm gear is meshed. This method of the device utilizes the characteristics of the worm gear meshing and the double turbine eccentric connection motion trajectory, and cleverly realizes the vibration effect of the stirring device in the Y direction.
[0054] Working principle of the second power system:
[0055] The second driving bevel gear arranged on the output shaft of the motor in the second power system is meshed and connected with the first driven bevel gear for transmission. The power is transmitted to the driving shaft, and the second driven bevel gear and the driving spur gear are arranged on the driving shaft in sequence. The driving spur gear and the driven spur gear are meshed and connected to transmit power to the worm gear.
[0056] The above contents are only for explaining the technical idea of the present invention and cannot be used to limit the protection scope of the present invention. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present invention shall fall within the protection scope of the claims of the present invention.
Claims
1. A rotary vibration coupling stirring device for semi-solid slurry, characterized in that: The invention comprises a frame, a first power system (1), a barrel rotating vibration device (2), a barrel Y-axis vibration device (3), a stirring rotating device (5), a second power system (6), a double worm gear mechanism (8), a barrel (9) and a stirring rod (10); the first power system (1) is arranged at the bottom of the frame, the output end of the first power system (1) is connected to the barrel rotating vibration device (2), the barrel (9) is arranged on the barrel rotating vibration device (2), the barrel Y-axis vibration device (3) is arranged at the bottom of the barrel (9), and the barrel Y-axis vibration device (3) is connected to the barrel rotating vibration device (2); the second power system (6) is arranged at the top of the frame, the output end of the second power system (6) is connected to the double worm gear mechanism (8), the output end of the double worm gear mechanism (8) is connected to the stirring rotating device (5), the stirring rotating device (5) is located at the opening of the barrel (9), the stirring rod (10) is located inside the barrel (9), and the stirring rod (10) is arranged at the bottom of the stirring rotating device (5); The barrel rotating vibration device (2) comprises a sliding plate (21), a connecting shaft (22), a rotating disk (23), a disk cam (24) and a chassis (25); the chassis (25) is connected to the rotating disk (23) by bolts, a slide groove is provided in the middle of the rotating disk (23), and the sliding plate (21) is placed in the slide groove; the camshaft of the disk cam (24) is key-connected to the output end of the first power system (1) to drive the rotation of the disk cam (24); two connecting shafts (22) are provided, one end of the two connecting shafts (22) is fixedly connected to the sliding plate (21), the disk cam (24) is provided at the center position of the two connecting shafts (22), and the other end of the two connecting shafts (22) is key-connected to the bottom of the barrel (9); The double worm gear mechanism (8) comprises a main transmission shaft (81), a driving spur gear (82), a driven spur gear (83), a driving worm wheel (84), a driving worm (85), a driven shaft (86), a driven worm wheel (87) and a driven worm (88); one end of the main transmission shaft (81) is connected to the output end of the second power system, and the other end is connected to the frame through a bearing; the driving spur gear (82) is key-connected to the main transmission shaft (81); the driven shaft ( One end of the driving worm (85) is connected to the driven spur gear (83) by a key, and the other end is connected to the stirring rotating device (5); the driving worm (85) is arranged on the main transmission shaft (81), the driven worm (88) is arranged on the driven shaft (86), the driving worm wheel (84) is meshed with the driving worm (85), the driven worm wheel (87) is meshed with the driven worm (88), and the driving worm wheel (84) and the driven worm wheel (87) are eccentrically connected through a connecting rod mechanism; The barrel Y-axis vibration device (3) comprises a filter disc (32), a driving bevel gear (33), a driven bevel gear (34), a driving shaft (35), a driven rotating shaft (36) and a slider (37); the filter disc (32) is fixedly arranged on the lower inner half of the barrel (9); a circular slide groove is arranged on the inner wall of the barrel (9) below the filter disc (32); and the slider (37) is arranged in the circular slide groove; the upper end of the driving shaft (35) is arranged at the center of the filter disc through a bearing; the lower end of the driving shaft (35) is connected to the barrel rotation vibration device, the driving bevel gear (33) is arranged on the driving shaft (35), and a driven rotating shaft (36) is fixedly connected to the side of the driving shaft (35) in a radial direction, the driven bevel gear (34) is key-connected to the driven rotating shaft (36), the driving bevel gear (33) and the driven bevel gear (34) are meshed, and the slider (37) is eccentrically fixed to the driven bevel gear (34).
2. The rotary vibration coupling stirring device for semi-solid slurry according to claim 1, characterized in that: The stirring and rotating device (5) comprises a plow claw plate (51), a connecting rod (52), a planetary carrier (53), a center wheel (54) and a planetary gear (55); the driven shaft (86) of the double worm gear mechanism (8) is key-connected to the center wheel (54), and the plow claw plate (51) is connected to the output end of the double worm gear mechanism (8) through a sleeve, and the outer circle of the plow claw plate (51) is fixedly connected to the planetary carrier (53); a plurality of planetary gears (55) are meshed with the center wheel (54) and the planetary carrier (53); one end of the connecting rod (52) is eccentrically connected to the planetary gear (55), and the other end is provided with a slider; an annular groove is provided on the plow claw plate (51), and the slider is placed in the annular groove of the plow claw plate (51); and a stirring rod (10) is connected to the position where the connecting rod (52) and the planetary gear (55) are connected.
3. The rotary vibration coupling stirring device for semi-solid slurry according to claim 1, characterized in that: The first power system and the second power system have the same structure. The first power system includes a motor, a first bevel gear, a second bevel gear and an output shaft. The motor output shaft is connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, and the second bevel gear is arranged on the output shaft.
4. The rotary vibration coupling stirring device for semi-solid slurry according to claim 1, characterized in that: A smelting furnace (7) is also provided on the frame, and the smelting furnace (7) is connected to the material barrel (9) via a pipeline.
5. The rotary vibration coupling stirring device for semi-solid slurry according to claim 1, characterized in that: A heat-insulating layer (4) is provided inside the barrel (9).
Citation Information
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