An intelligent collection device for metal pipes

Through the automated integration of feeding, lifting, counting, pipe arrangement and stacking devices, the problems of manual operation and equipment adjustment in the existing technology are solved, fully automated pipe collection is achieved, and production efficiency and product quality are improved.

CN111807020BActive Publication Date: 2025-09-26TAIYUAN UNIVERSITY OF SCIENCE AND TECHNOLOGY
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Patent Information

Application Number
CN202010745315.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-07-29
Publication Date
2025-09-26
Estimated Expiration
2040-07-29

AI Technical Summary

Technical Problem

The existing pipe collection device requires manual operation, has high production costs, and requires manual adjustment when collecting pipes of different specifications. There are problems with counting stability and equipment linkage inconsistency, which makes the pipes easily bumped and scratched.

Method used

The feeding device, lifting device, pipe counting and arranging device, stacking device and transverse movement device are used to realize fully automatic pipe collection. Through the cooperation of sensors and cylinders, automatic adjustment and shaping plate adjustment, the collection needs of pipes of different specifications can be met.

Benefits of technology

Realize fully automated pipe stacking, reduce labor intensity, improve production efficiency, avoid pipe bumps and scratches, and adapt to the collection needs of pipes of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of automated equipment, and specifically relates to an intelligent collection device for metal pipes. It comprises a feeding device, a lifting device, a counting and arranging device, a stacking device, and a transverse moving device. The feeding device is used to destacker and arrange the pipes delivered from the production line. The lifting device is used to lift the pipes arranged by the feeding device and transport them to the counting and arranging device. The counting and arranging device is used to count the pipes delivered by the lifting device, arrange them according to the number required for stacking, and transport the arranged pipes to the stacking device. The stacking device is used to clamp the pipes delivered by the counting and arranging device and transport the stacked pipes to the transverse moving device. The transverse moving device is used to transport the stacked pipes to the next process. The present invention can realize fully automatic stacking of pipes, without the need for manual labor throughout the entire process, thereby improving work efficiency, reducing labor intensity, and liberating labor.
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Description

Technical Field

[0001] The present invention belongs to the technical field of automation equipment, and in particular relates to an intelligent collection device for metal pipes. Background Art

[0002] With the rapid development of my country's national economy and the explosive growth of infrastructure, the demand for pipes is increasing. Therefore, the output of pipes in my country is increasing day by day. The stacking area, which is one of the bottlenecks of the pipe production line, is a crucial link in the intelligent production of pipes and directly affects the efficiency of automated pipe production. The current pipe stacking collection device still has many defects: 1. Although the existing collection device has realized the rotation transmission of pipes and manual intervention in stacking, it still requires manual operation and cooperation during the pipe loading stage, resulting in a large number of operators and high production costs; 2. When collecting and processing pipes of different specifications, it is also necessary to manually replace and adjust the relevant execution parts of the equipment; 3. Due to problems such as counting stability and discontinuous equipment linkage in other stacking methods, stacked pipes are prone to bumps and scratches, which seriously affect the overall logistics and transportation of pipes. It can be seen that the existing technology needs to be further improved and enhanced. Summary of the Invention

[0003] In view of the above problems, the present invention provides an intelligent collection device for metal pipes.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0005] An intelligent collection device for metal pipes includes a feeding device, a lifting device, a counting and arranging device, a stacking device and a transverse moving device. The feeding device is used to destacker and arrange the pipes delivered from the production line. The lifting device is used to lift the pipes arranged by the feeding device and transport them to the counting and arranging device. The counting and arranging device is used to count the pipes delivered by the lifting device, arrange them according to the required quantity for stacking, and transport the arranged pipes to the stacking device. The stacking device is used to clamp the pipes delivered by the counting and arranging device and transport the stacked pipes to the transverse moving device. The transverse moving device is used to transport the stacked pipes to the next process.

[0006] The control device of claim 1, wherein the control cabinet is the upper end of the support frame, and the control cabinet is the upper end of the support frame, and the control cabinet is the upper end of the support frame. The rear part of the material turning plate is provided with a material stopping plate, and the front surface of the material stopping plate is provided with a material stopping sensor, the other end of the swing arm is hinged on the No. 1 shaft, one end of the No. 1 shaft is hinged with the piston rod of the No. 1 cylinder, and the cylinder body of the No. 1 cylinder is hinged on the mounting column, so that the No. 1 shaft is driven to move left and right by the extension and contraction of the No. 1 cylinder, and finally the material turning plate is turned by the swing arm, and a V-shaped roller symmetrical with the No. 2 axis is provided on the other side of the No. 2 column, and the V-shaped roller and the end of the material turning plate are on the same horizontal line, the mounting shaft on the V-shaped roller is connected with the gear key on the No. 1 worm stepper motor to drive the V-shaped roller to rotate through the No. 1 worm stepper motor, and a safety baffle is provided on one side of the feeding device, and the safety baffle and the V-shaped roller are arranged side by side, and a baffle sensor is provided on the safety baffle, which is used to detect whether the pipe transported by the V-shaped roller 11 conflicts with the safety baffle, so as to treat the pipes as aligned.

[0007] Furthermore, the lifting device includes a plurality of chain lifting structures arranged side by side and a No. 3 shaft for realizing synchronous rotation of multiple chain lifting structures, the chain lifting structure includes a sprocket bracket and a motor bracket, a No. 4 transmission sprocket is arranged on the sprocket bracket, a No. 2 motor is arranged on one of the motor brackets, a No. 1 transmission sprocket is arranged on the output shaft of the No. 2 motor, a mounting frame is provided between the sprocket bracket and the motor bracket, and a tensioning wheel is provided at the lower part of the mounting frame, the No. 3 shaft is rotatably arranged on the upper part of the mounting frame, a No. 2 transmission sprocket corresponding to the No. 1 transmission sprocket and a No. 3 transmission sprocket corresponding to the No. 4 transmission sprocket are provided on the No. 3 shaft, the No. 1 transmission sprocket and the No. 2 transmission sprocket are connected by the No. 1 chain, thereby driving the No. 3 shaft to rotate, a No. 2 chain is installed on the No. 3 transmission sprocket, the No. 4 transmission sprocket and the tensioning wheel, and a plurality of loading baffles are evenly provided on the No. 2 chain.

[0008] Furthermore, the pipe counting device includes a plurality of inclined material plates arranged side by side, the front end of the inclined material plate is fixedly connected to the motor bracket, the rear end of the inclined material plate is fixedly arranged on the material plate bracket, and the rear end of the inclined material plate is tilted downward, and the front end of the inclined material plate is flush with the highest point of the No. 2 chain, and the two are connected so that the pipe lifted up by the No. 2 chain rolls onto the inclined material plate, and a front stop hook and a rear stop hook are respectively provided at the front and rear of the inclined material plate, and the front ends of the front stop hook and the rear stop hook are hinged on the inclined material plate, and a No. 2 cylinder is respectively provided below the front stop hook and the rear stop hook, and the No. 2 cylinder is hinged on the inclined material plate, and the telescopic rods of the two No. 2 cylinders are respectively hinged to the middle of the front stop hook and the rear stop hook and are located below the front stop hook and the rear stop hook. , a No. 1 sensor and a No. 2 sensor are respectively embedded in the middle of the front material hook and the rear material hook, the No. 1 sensor is used for counting, and the No. 2 sensor is used for transmitting signals. A chain transmission mechanism driven by a No. 3 motor is also provided at the lower part of the inclined material plate, and a shovel plate is hinged on the upper surface of the chain transmission mechanism, and the front end of the shovel plate is hinged to the chain transmission mechanism, and a material blocking protrusion is provided in the middle of the shovel plate, and a No. 4 cylinder is provided below the rear end of the inclined material plate, and a roller is provided at the upper end of the piston rod of the No. 4 cylinder, and the roller contacts the lower surface of the shovel plate so as to control the lifting and lowering of the rear end of the shovel plate by the extension and retraction of the No. 4 cylinder. A No. 3 cylinder is provided on one side of the counting and pipe-discharging device, and an alignment baffle is provided at the end of the telescopic rod of the No. 3 cylinder to align the pipes on the rear material hook.

[0009] Furthermore, the stacking device includes a plurality of chain lifting mechanisms arranged side by side and powered by a No. 4 motor, the chain lifting mechanism being composed of an upper sprocket and a lower sprocket arranged on the upper and lower parts of the material plate bracket, and a No. 3 chain mounted on the upper sprocket and the lower sprocket, and a plurality of side-by-side lower sprockets realizing synchronous transmission through the No. 1 transmission shaft installed thereon, the No. 1 transmission shaft being connected to the output shaft of the No. 4 motor through a coupling, a material receiving platform being fixedly provided on the chain of the chain lifting mechanism, a No. 6 cylinder being provided at the front of the material receiving platform, and the upper end of the No. 6 cylinder being tilted forward and the lower end being tilted backward The upper end of the No. 6 cylinder is lower than the upper surface of the material receiving platform. A front shaping plate for stacking materials is provided on one side of the No. 6 cylinder and is parallel to the No. 6 cylinder. The upper end of the front shaping plate for stacking materials is fixedly connected to the piston of the No. 6 cylinder. A No. 1 slide is provided on the front shaping plate for stacking materials. Two fixed sliders corresponding to the No. 1 slide are provided on the material receiving platform. The No. 1 slide cooperates with the fixed slider to limit the moving path of the front shaping plate for stacking materials. A rear shaping plate for the material frame is hinged at the rear of the material receiving platform. A connecting block is provided at the lower part of the rear shaping plate for stacking materials. The connecting block is connected to the No. 7 cylinder. The piston rod is hinged, and the cylinder body of the No. 7 air cylinder is hinged on the material receiving table. The same mounting blocks are respectively provided at the middle and upper parts of the rear side of the post-forming plate of the stacking material. A No. 1 lead screw is installed on the two mounting blocks, and a No. 1 movable nut is provided on the No. 1 lead screw. A slide is fixedly connected to the No. 1 movable nut. The slide can slide up and down along the No. 5 slide groove on the post-forming plate of the stacking material to meet the specification requirements of the stacking material. The cylinder body of the No. 8 air cylinder and the auxiliary post-forming plate are hinged on the upper and lower parts of the slide respectively. The piston rod of the No. 8 cylinder is hinged to the upper end of the auxiliary post-forming plate. The telescopic movement of the cylinder can realize the angle change of the auxiliary rear shaping plate to meet the angle requirements of the edge of the stack material. A No. 2 slide groove is also provided at the front of the material plate bracket, and a No. 1 rack is slidingly provided in the No. 2 slide groove. A No. 6 motor is also provided at the front of the material plate bracket. The No. 6 motor drives the No. 2 transmission shaft to rotate through a chain drive. A plurality of No. 1 gears are provided on the No. 2 transmission shaft, which are meshed with a plurality of No. 1 racks in a one-to-one manner, so as to convert the rotational motion of the No. 6 motor into the linear motion of the No. 1 rack. A front side push plate is fixedly provided at the rear end of the No. 1 rack for arranging pipes.

[0010] Furthermore, a No. 3 slide is opened in the middle of the material receiving table, a No. 2 screw is arranged in the No. 3 slide, a No. 2 movable nut is arranged on the No. 2 screw, a sliding block is arranged on one side of the No. 2 movable nut, and the post-stacking shaping plate and No. 7 cylinder are both installed on the sliding block.

[0011] Furthermore, the transverse movement device includes multiple tracks and chain bed conveyors, the tracks are arranged behind the counting and pipe arrangement device, and a material transport trolley is arranged on the tracks. Multiple material transport trolleys are rotated synchronously by a No. 3 transmission shaft, and a No. 2 worm stepper motor is installed at one end of the No. 3 transmission shaft, and is driven to rotate by the No. 2 worm stepper motor, and a lifting platform is arranged above the material transport trolley, and an electric telescopic rod is arranged between the lifting platform and the material transport trolley to realize the lifting of the lifting platform, and a front baffle plate is fixedly arranged at the front of the lifting platform, and a slide groove is also arranged on the lifting platform, and a No. 3 lead screw is arranged in the slide groove, A sliding pressure plate is provided on the No. 3 movable nut on the No. 3 screw, and the sliding pressure plate can move with the No. 3 movable nut, and a rear stop plate is fixedly provided at the rear end of the sliding pressure plate, and the chain bed conveyor is provided at the rear of the track, and a plurality of pressure sensors are provided below the middle of the chain bed conveyor, and a load-bearing plate is provided on the pressure sensor, and a No. 3 sensor is provided on the load-bearing plate, and a plurality of groups of front and rear symmetrical guide rods are arranged side by side on the load-bearing plate, and a support plate is provided on each group of guide rods for sliding together, and a No. 9 cylinder is provided between each group of guide rods for lifting the No. 9 cylinder, and finally weighing the stack on the chain of the chain bed conveyor chain.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. The present invention can realize the fully automatic stacking of pipes without manual labor, thus improving work efficiency, reducing labor intensity and liberating labor;

[0014] 2. The rear shaping plate and auxiliary rear shaping plate of the material frame of the present invention can be adjusted as needed to meet the collection of pipes of different specifications, avoiding the tedious work of replacing the shaping plate and improving work efficiency; BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A top view of the overall structure of the present invention;

[0016] Figure 2 It is a side view of the overall structure of the present invention;

[0017] Figure 3 It is a structural schematic diagram of the feeding device of the present invention;

[0018] Figure 4 For the present invention Figure 1 A partial enlarged view of the middle frame A;

[0019] Figure 5 It is a front view of the feeding device of the present invention;

[0020] Figure 6 For the present invention Figure 5 A partial enlarged view of the middle frame C;

[0021] Figure 7 For the present invention Figure 5 AA view in the;

[0022] Figure 8 A top view of the lifting device of the present invention;

[0023] Figure 9 For the present invention Figure 8 Structural diagram of the middle circle B;

[0024] Figure 10 For the present invention Figure 8 AA view in the;

[0025] Figure 11 It is a side view of the counting tube device of the present invention;

[0026] Figure 12 It is a side view of the counting tube device of the present invention;

[0027] Figure 13 is a side view of the stacking device of the present invention;

[0028] Figure 14 This is a schematic diagram of the motion connection of the front push plate of the present invention;

[0029] Figure 15 It is a side view of the transverse shifting device of the present invention;

[0030] In the figure, the feeding device is as follows: 01, the lifting device is as follows: 02, the counting and discharging device is as follows: 03, the stacking device is as follows: 04, the transverse movement device is as follows: 05, the loading platform is as follows: 1, the first column is as follows: 2, the second column is as follows: 4, the incoming material sensor is as follows: 5, the material stopper is as follows: 6, the swing arm is as follows: 7, the first shaft is as follows: 8, the first cylinder is as follows: 9, the first worm stepper motor is as follows: 10, the V-shaped roller is as follows: 11, the turning plate is as follows: 12, the second shaft is as follows: 13, the material plate is as follows: 14, the material cylinder is as follows: 15, the material stopper is as follows: 16, the material stopper sensor is as follows: 17, the safety baffle is as follows: 18, the baffle sensor is as follows: 19, the second motor is as follows: -20, No. 1 drive sprocket -21, No. 2 drive sprocket -22, No. 3 drive sprocket -23, No. 3 shaft -24, sprocket bracket -25, No. 4 drive sprocket -26, loading baffle -27, No. 2 chain -28, tensioner -29, motor bracket -30, tilting plate -31, No. 3 motor -32, chain transmission mechanism -33, No. 2 cylinder -34, front stopper -35, No. 1 sensor -36, shovel plate -37, plate bracket -38, rear stopper -39, No. 2 sensor -40, No. 4 cylinder -41, roller -42, No. 3 cylinder -43, alignment baffle -44, No. 4 motor -45, chain lifting mechanism -46, front side push plate -48, No. 6 cylinder -49, front shaping plate for stacking -50, material receiving table -51, No. 7 cylinder -52, rear shaping plate for material frame -53, auxiliary rear shaping plate -54, No. 8 cylinder -55, slide plate -56, No. 1 lead screw -57, material transport trolley -60, No. 2 worm stepper motor -61, No. 3 transmission shaft -62, lifting table -63, track -64, chain bed conveyor -65, electric telescopic rod -66 , front stop plate—67, No. 3 lead screw—68, sliding pressure plate—69, adjusting motor—70, connecting rod—71, movable shaft—72, rear stop plate—73, stop protrusion—74, No. 1 slide groove—75, fixed slider—76, mounting block—77, No. 1 movable nut—78, No. 6 motor—79, No. 1 gear—80, No. 1 rack—81, No. 2 transmission shaft—82, No. 2 lead screw—83, pressure sensor—84, load-bearing plate—85, No. 3 sensor—86, guide rod—87, support plate—88, No. 9 cylinder—89. DETAILED DESCRIPTION

[0031] In order to further illustrate the technical solution of the present invention, the present invention is further described below through examples.

[0032] like Figure 1 、 Figure 2As shown, an intelligent collection device for metal pipes includes a feeding device 01, a lifting device 02, a counting and arranging device 03, a stacking device 04 and a transverse device 05. The feeding device 01 is used to destacker and arrange the pipes delivered from the production line. The lifting device 02 is used to lift the pipes arranged by the feeding device 01 and transport them to the counting and arranging device 03. The counting and arranging device 03 is used to count the pipes delivered by the lifting device 02, arrange them according to the number required for stacking, and transport the arranged pipes to the stacking device 04. The stacking device 04 is used to clamp the pipes delivered by the counting and arranging device 03, and transport the stacked pipes to the transverse device 05. The transverse device 05 is used to transport the stacked pipes to the next process.

[0033] like Figures 3 to 7 As shown, the feeding device 01 includes a plurality of loading platforms 1 arranged side by side, and a first column 2 and a second column 4 are provided below the loading platform 1 for supporting the loading platform 1, and the side where the loading platform 1 is connected to the second column 4 is tilted downward, and a stop block 6 is rotatably provided at the rear of the loading platform 1, and the stop block 6 is an eccentrically arranged arc-shaped cone surface, and an adjusting motor 70 arranged side by side with the stop block 6 is installed on one side of the stop block 6, and a coaxial stop block 6 is provided below the stop block 6. A connecting rod 71 is installed, and a connecting rod 71 is also installed on the output shaft of the regulating motor 70. A plurality of connecting rods 71 ​​are hinged together on the movable shaft 72. An incoming material sensor 5 is provided above the blocking block 6. A bearing seat is provided on one side of the No. 2 column 4. A No. 2 shaft 13 is installed in the bearing seat. A material dispensing cylinder 15 and a swing arm 7 are key-connected to the No. 2 shaft 13. The material dispensing cylinder 15 is fixedly connected to the flipping plate 12 through the material dispensing plate 14. The rear part of the flipping plate 12 is tilted downward. A baffle plate 16 is provided at the rear of the material plate 12, and a baffle sensor 17 is provided on the front surface of the baffle plate 16. The other end of the swing arm 7 is hinged on the No. 1 shaft 8, and one end of the No. 1 shaft 8 is hinged to the piston rod of the No. 1 cylinder 9. The cylinder body of the No. 1 cylinder 9 is hinged on the mounting column, so that the No. 1 shaft 8 is driven to move left and right by the extension and contraction of the No. 1 cylinder 9, and finally the flipping plate 12 is turned over by the swing arm 7. A V-shaped roller 11 symmetrical to the No. 2 shaft 13 is provided on the other side of the No. 2 column 4, and the V-shaped roller 1 1 is on the same horizontal line as the end of the turning plate 12, the mounting shaft on the V-shaped roller 11 is connected to the gear key on the No. 1 worm stepper motor 10, so as to drive the V-shaped roller 11 to rotate through the No. 1 worm stepper motor 10, and a safety baffle 18 is provided on one side of the feeding device 01, and the safety baffle 18 and the V-shaped roller 11 are arranged side by side, and a baffle sensor 19 is provided on the safety baffle 18 to detect whether the pipe transported by the V-shaped roller 11 hits the safety baffle 18, so as to treat the pipes as aligned.

[0034] like Figures 8 to 10 As shown, the lifting device 02 includes a plurality of chain lifting structures arranged side by side and a third shaft 24 for realizing synchronous rotation of the plurality of chain lifting structures. The chain lifting structure includes a sprocket bracket 25 and a motor bracket 30. A fourth transmission sprocket 26 is provided on the sprocket bracket. A second motor 20 is provided on one of the motor brackets 30. A first transmission sprocket 21 is provided on the output shaft of the second motor 20. A mounting frame is provided between the sprocket bracket 25 and the motor bracket 30. A tensioning member is provided at the lower part of the mounting frame. Wheel 29, the third shaft 24 is rotatably arranged on the upper part of the mounting frame, and the second transmission sprocket 22 corresponding to the first transmission sprocket 21 and the third transmission sprocket 23 corresponding to the fourth transmission sprocket 26 are arranged on the third shaft 24, and the first transmission sprocket 21 and the second transmission sprocket 22 are connected by a first chain, thereby driving the third shaft 24 to rotate, and the second chain 28 is installed on the third transmission sprocket 23, the fourth transmission sprocket 26 and the tensioning wheel 29, and a plurality of loading baffles 27 are evenly arranged on the second chain 28.

[0035] like Figure 11 、 Figure 12As shown, the counting pipe arrangement device 03 includes a plurality of inclined material plates 31 arranged side by side, the front end of the inclined material plate 31 is fixedly connected to the motor bracket 30, the rear end of the inclined material plate 31 is fixedly set on the material plate bracket 38, the rear end of the inclined material plate 31 is tilted downward, the front end of the inclined material plate 31 is flush with the highest point of the second chain 28, and the two are connected so that the pipe lifted up by the second chain 28 rolls onto the inclined material plate 31, and a front stop hook 35 and a rear stop hook 39 are respectively provided at the front and rear of the inclined material plate 31. The front end of the material hook 39 is hinged on the inclined material plate 31, and a No. 2 cylinder 34 is respectively provided below the front material hook 35 and the rear material hook 39. The No. 2 cylinder 34 is hinged on the inclined material plate 31, and the telescopic rods of the two No. 2 cylinders 34 are respectively hinged to the middle part of the front material hook 35 and the rear material hook 39 and are located below the front material hook 35 and the rear material hook 39. A No. 1 sensor 36 and a No. 2 sensor 40 are respectively inlaid in the middle part of the front material hook 35 and the rear material hook 39. The No. 1 sensor 36 is used for counting, and the No. 2 sensor 40 is used for transmitting signals. When the number of pipes counted by the No. 1 sensor 36 reaches the requirement, the front stop hook 35 extends to block the pipe and prevent it from moving forward. At this time, the shovel plate 37 moves backward and extends under the action of the chain transmission mechanism 33 and the No. 4 cylinder 41, and takes the pipe on the rear stop hook 39 and transports it to the stacking device 04. When the No. 2 sensor 40 cannot sense the pipe, it sends a signal, the front stop hook 35 falls, and the pipe continues to move forward to the rear stop hook 39. A chain transmission mechanism 33 driven by the No. 3 motor 32 is also provided at the lower part of the inclined material plate 31, and a shovel plate is hinged on the upper surface of the chain transmission mechanism 33. 37. The front end of the shovel plate 37 is hinged to the chain transmission mechanism 33, and a material blocking protrusion 74 is provided in the middle of the shovel plate 37. A No. 4 cylinder 41 is provided below the rear end of the inclined material plate 31, and a roller 42 is provided at the upper end of the piston rod of the No. 4 cylinder 41. The roller 42 contacts the lower surface of the shovel plate 37 so as to control the lifting and lowering of the rear end of the shovel plate 37 by the extension and retraction of the No. 4 cylinder 41. A No. 3 cylinder 43 is provided on one side of the counting and discharging pipe device 03, and an alignment baffle 44 is provided at the end of the telescopic rod of the No. 3 cylinder 43 to align the pipes on the rear stop hook 39.

[0036] like Figure 13 、 Figure 14As shown, the stacking device 04 includes a plurality of chain lifting mechanisms 46 arranged side by side and driven by a No. 4 motor 45. The chain lifting mechanism 46 is composed of an upper sprocket and a lower sprocket arranged on the upper and lower parts of the material plate bracket 38, and a No. 3 chain mounted on the upper sprocket and the lower sprocket. The plurality of side-by-side lower sprockets are synchronously driven by the No. 1 transmission shaft installed thereon. The No. 1 transmission shaft is connected to the output shaft of the No. 4 motor 45 through a coupling. A material receiving platform 51 is fixedly provided on the chain of the chain lifting mechanism 46. A No. 6 cylinder 49 is provided in front of the material receiving platform 51, and the upper end of the No. 6 cylinder 49 is tilted forward and the lower end is tilted backward. The No. 6 cylinder 49 The upper end of the stacking plate 50 is lower than the upper surface of the material receiving platform 51. A front shaping plate 50 parallel to the No. 6 cylinder 49 is provided on one side of the No. 6 cylinder 49. The upper end of the front shaping plate 50 is fixedly connected to the piston of the No. 6 cylinder 49. A No. 1 slide 75 is provided on the front shaping plate 50. Two fixed sliders 76 corresponding to the No. 1 slide 75 are provided on the material receiving platform 51. The No. 1 slide 75 cooperates with the fixed slider 76 to limit the moving path of the front shaping plate 50. A rear shaping plate 53 of the material frame is hinged at the rear of the material receiving platform 51. A connecting block is provided at the lower part of the rear shaping plate 53 of the material stacking, and the connecting block is connected to the piston rod of the No. 7 cylinder 52. The cylinder body of the No. 7 air cylinder 52 is hinged on the material receiving platform 51, and the same mounting blocks 77 are respectively provided at the middle and upper parts of the rear side of the post-stack shaping plate 53. A No. 1 lead screw 57 is installed on the two mounting blocks 77, and a No. 1 movable nut 78 is provided on the No. 1 lead screw 57. A slide plate 56 is fixedly connected to the No. 1 movable nut 78. The slide plate 56 can slide up and down along the No. 5 slide groove on the post-stack shaping plate 53 to meet the specifications of the stacking materials. The cylinder body of the No. 8 air cylinder 55 and the auxiliary post-stack shaping plate 54 are respectively hinged on the upper and lower parts of the slide plate 56. The piston rod of the No. 8 cylinder 55 is hinged to the upper end of the auxiliary post-stack shaping plate 54. The telescopic movement of the cylinder 55 can realize the angle change of the auxiliary rear shaping plate 54 to meet the angle requirements of the edge of the stack material. A No. 2 slide groove is also provided at the front of the material plate bracket 38, and a No. 1 rack 81 is slidingly provided in the No. 2 slide groove. A No. 6 motor 79 is also provided at the front of the material plate bracket 38. The No. 6 motor 79 drives the No. 2 transmission shaft 82 to rotate through a chain drive. A plurality of No. 1 gears 80 are provided on the No. 2 transmission shaft 82, which are meshed one by one with a plurality of No. 1 racks 81, so as to convert the rotational motion of the No. 6 motor 79 into the linear motion of the No. 1 rack 81. A front side push plate 48 is fixedly provided at the rear end of the No. 1 rack 81 for sorting pipes.A No. 3 slide is provided in the middle of the material receiving platform 51, a No. 2 screw 83 is provided in the No. 3 slide, a No. 2 movable nut is provided on the No. 2 screw 83, a sliding block is provided on one side of the No. 2 movable nut, and the post-stack shaping plate 53 and the No. 7 cylinder 52 are both installed on the sliding block.

[0037] like Figure 15 As shown, the transverse movement device 05 includes multiple tracks 64 and chain bed conveyors 65. The tracks 64 are arranged at the rear of the counting and pipe arrangement device 03. A material transport trolley 60 is arranged on the tracks 64. Multiple material transport trolleys 60 are rotated synchronously through the No. 3 transmission shaft 62. One end of the No. 3 transmission shaft 62 is installed with a No. 2 worm stepper motor 61, and is driven to rotate by the No. 2 worm stepper motor 61. A lifting platform 63 is provided above the material transport trolley 60, and an electric telescopic rod 66 is provided between the lifting platform 63 and the material transport trolley 60 to realize the lifting of the lifting platform 63. A front baffle plate 67 is fixedly provided at the front of the lifting platform 63, and a slide groove is also provided on the lifting platform 63, and a No. 3 lead screw 68 is provided in the slide groove. A sliding pressure plate 69 is provided on the No. 3 movable nut on the No. 3 screw 68, and the sliding pressure plate 69 can move with the No. 3 movable nut. A rear stop plate 73 is fixedly provided at the rear end of the sliding pressure plate 69, and the chain bed conveyor 65 is provided at the rear of the track 64, and a plurality of pressure sensors 84 are provided below the middle of the chain bed conveyor 65, and a load-bearing plate 85 is provided on the pressure sensor 84, and a No. 3 sensor 86 is provided on the load-bearing plate 85. A plurality of groups of front and rear symmetrical guide rods 87 are arranged side by side on the load-bearing plate 85, and a support plate 88 is provided on each group of guide rods 87 for sliding together, and a No. 9 cylinder 89 is provided between each group of guide rods 87 for lifting the No. 9 cylinder 89, and finally weighing the stack on the chain of the chain bed conveyor 65.

[0038] The foregoing shows and describes the principal features and advantages of the present invention. It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations that come within the meaning and range of equivalents of the claims are intended to be embraced therein.

[0039] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A metal pipe intelligent collection device, characterized by: It comprises a feeding device (01), a lifting device (02), a counting and arranging pipe device (03), a stacking device (04) and a transverse moving device (05), wherein the feeding device (01) is used to de-stacking and arrange the pipes delivered from the production line, the lifting device (02) is used to lift the pipes arranged by the feeding device (01) and transport them to the counting and arranging pipe device (03), the counting and arranging pipe device (03) is used to count the pipes delivered by the lifting device (02), arrange them according to the number required for stacking, and transport the arranged pipes to the stacking device (04), the stacking device (04) is used to clamp the pipes delivered by the counting and arranging pipe device (03), and transport the stacked pipes to the transverse moving device (05), and the transverse moving device (05) is used to transport the stacked pipes to the next process; The feeding device (01) includes a plurality of loading platforms (1) arranged side by side, a first column (2) and a second column (4) are arranged below the loading platform (1) for supporting the loading platform (1), and the side of the loading platform (1) connected to the second column (4) is tilted downward, and a stop block (6) is rotatably arranged at the rear of the loading platform (1), the stop block (6) is an eccentrically arranged arc-shaped cone, an adjusting motor (70) arranged side by side with the stop block (6) is installed on one side of the stop block (6), and a motor (70) coaxially arranged with the stop block (6) is arranged below the stop block (6). A connecting rod (71) is installed on the output shaft of the regulating motor (70), and a connecting rod (71) is also installed on the output shaft of the regulating motor (70). A plurality of connecting rods (71) are hinged together on the movable shaft (72). An incoming material sensor (5) is provided above the blocking block (6). A bearing seat is provided on one side of the No. 2 column (4), and a No. 2 shaft (13) is installed in the bearing seat. A material-dispensing cylinder (15) and a swing arm (7) are key-connected on the No. 2 shaft (13). The material-dispensing cylinder (15) is fixedly connected to the flipping plate (12) through the material-dispensing plate (14). The rear portion of the flipping plate (12) is tilted downward. A baffle plate (16) is provided at the rear of the flipping plate (12), and a baffle sensor (17) is provided on the front surface of the baffle plate (16). The other end of the swing arm (7) is hinged on the No. 1 shaft (8), and one end of the No. 1 shaft (8) is hinged to the piston rod of the No. 1 cylinder (9). The cylinder body of the No. 1 cylinder (9) is hinged on the mounting column, so that the No. 1 shaft (8) is driven to move left and right by the extension and contraction of the No. 1 cylinder (9), and finally the flipping plate (12) is driven to flip by the swing arm (7). A V-shaped roller (11) symmetrical to the No. 2 shaft (13) is provided on the other side of the No. 2 column (4), and the V-shaped roller (11) is symmetrical to the No. 2 shaft (13). The roller (11) and the tip of the turning plate (12) are on the same horizontal line. The mounting shaft on the V-shaped roller (11) is connected to the gear key on the No. 1 worm stepper motor (10) so as to drive the V-shaped roller (11) to rotate through the No. 1 worm stepper motor (10). A safety baffle (18) is provided on one side of the feeding device (01), and the safety baffle (18) and the V-shaped roller (11) are arranged side by side. A baffle sensor (19) is provided on the safety baffle (18) for detecting whether the pipe transported by the V-shaped roller (11) hits the safety baffle (18) and treating the pipes as aligned. The counting and arranging pipe device (03) includes a plurality of inclined material plates (31) arranged side by side, the front end of the inclined material plate (31) is fixedly connected to the motor bracket (30), the rear end of the inclined material plate (31) is fixedly arranged on the material plate bracket (38), the rear end of the inclined material plate (31) is tilted downward, the front end of the inclined material plate (31) is flush with the highest point of the No. 2 chain (28), and the two are connected so that the pipe lifted up by the No. 2 chain (28) rolls onto the inclined material plate (31), and the front and rear ends of the inclined material plate (31) are respectively A front stopper hook (35) and a rear stopper hook (39) are provided, and the front ends of the front stopper hook (35) and the rear stopper hook (39) are hinged on the inclined material plate (31). A second cylinder (34) is provided below the front stopper hook (35) and the rear stopper hook (39), respectively. The second cylinder (34) is hinged on the inclined material plate (31), and the telescopic rods of the two second cylinders (34) are hinged to the middle of the front stopper hook (35) and the rear stopper hook (39) and are located below the front stopper hook (35) and the rear stopper hook (39). A No. 1 sensor (36) and a No. 2 sensor (40) are respectively embedded in the middle of the material hook (35) and the rear stop material hook (39), wherein the No. 1 sensor (36) is used for counting and the No. 2 sensor (40) is used for transmitting signals. A chain transmission mechanism (33) driven by a No. 3 motor (32) is also provided at the lower part of the inclined material plate (31), a shovel plate (37) is hinged on the upper surface of the chain transmission mechanism (33), the front end of the shovel plate (37) is hinged to the chain transmission mechanism (33), and a stopper is provided in the middle of the shovel plate (37). A material protrusion (74) is provided below the rear end of the inclined material plate (31), and a roller (42) is provided at the upper end of the piston rod of the No. 4 cylinder (41). The roller (42) contacts the lower surface of the shovel plate (37) so that the rear end of the shovel plate (37) can be raised and lowered by controlling the extension and retraction of the No. 4 cylinder (41). A No. 3 cylinder (43) is provided on one side of the counting and discharging device (03), and an alignment baffle (44) is provided at the end of the telescopic rod of the No. 3 cylinder (43) to align the pipes on the rear stop hook (39).

2. The intelligent metal pipe collection device according to claim 1, characterized in that: The lifting device (02) includes a plurality of chain lifting structures arranged side by side and a third shaft (24) for realizing synchronous rotation of the plurality of chain lifting structures, the chain lifting structure includes a sprocket bracket (25) and a motor bracket (30), a fourth transmission sprocket (26) is arranged on the sprocket bracket, a second motor (20) is arranged on one of the motor brackets (30), a first transmission sprocket (21) is arranged on the output shaft of the second motor (20), a mounting frame is arranged between the sprocket bracket (25) and the motor bracket (30), a tensioning wheel (29) is arranged at the lower part of the mounting frame, and the The third shaft (24) is rotatably arranged on the upper part of the mounting frame, and a second transmission sprocket (22) corresponding to the first transmission sprocket (21) and a third transmission sprocket (23) corresponding to the fourth transmission sprocket (26) are arranged on the third shaft (24), and the first transmission sprocket (21) and the second transmission sprocket (22) are connected by a first chain, thereby driving the third shaft (24) to rotate, and a second chain (28) is installed on the third transmission sprocket (23), the fourth transmission sprocket (26) and the tensioning wheel (29), and a plurality of feeding baffles (27) are evenly arranged on the second chain (28).

3. The intelligent metal pipe collection device according to claim 1, characterized in that: The stacking device (04) includes a plurality of chain lifting mechanisms (46) arranged side by side and driven by a No. 4 motor (45), the chain lifting mechanism (46) is composed of an upper sprocket and a lower sprocket arranged on the upper and lower parts of the material plate bracket (38), and a No. 3 chain mounted on the upper sprocket and the lower sprocket, and the plurality of side-by-side lower sprockets are synchronously driven by a No. 1 transmission shaft installed thereon, the No. 1 transmission shaft is connected to the output shaft of the No. 4 motor (45) through a coupling, a material receiving platform (51) is fixedly provided on the chain of the chain lifting mechanism (46), a No. 6 cylinder (49) is provided in front of the material receiving platform (51), and the upper end of the No. 6 cylinder (49) is tilted forward and the lower end is tilted backward, and the No. 6 cylinder (49) The upper end of the stacking material is lower than the upper surface of the receiving platform (51), and a stacking material front shaping plate (50) is provided on one side of the No. 6 cylinder (49) and is parallel to the No. 6 cylinder (49). The upper end of the stacking material front shaping plate (50) is fixedly connected to the piston of the No. 6 cylinder (49), and a No. 1 slide groove (75) is provided on the stacking material front shaping plate (50). Two fixed sliders (76) corresponding to the No. 1 slide groove (75) are provided on the receiving platform (51). The No. 1 slide groove (75) and the fixed sliders (76) cooperate to realize the restriction of the moving path of the stacking material front shaping plate (50). A stacking material rear shaping plate (53) is hinged at the rear of the receiving platform (51), and a connecting block is provided at the lower part of the stacking material rear shaping plate (53). The connecting block is hinged to the piston rod of the No. 7 cylinder (52), the cylinder body of the No. 7 cylinder (52) is hinged on the material receiving table (51), and the same mounting blocks (77) are respectively provided at the middle and upper parts of the rear side of the stacking rear shaping plate (53), and a No. 1 lead screw (57) is installed on the two mounting blocks (77), and a No. 1 movable nut (78) is provided on the No. 1 lead screw (57), and a slide plate (56) is fixedly connected to the No. 1 movable nut (78), and the slide plate (56) can slide up and down along the No. 5 slide groove on the stacking rear shaping plate (53) to meet the specification requirements of the stacking material. The cylinder body of the No. 8 cylinder (55) and the auxiliary rear shaping plate (54) are hinged on the upper and lower parts of the slide plate (56), respectively. The piston rod of the cylinder (55) is hinged to the upper end of the auxiliary rear shaping plate (54). The telescopic movement of the No. 8 cylinder (55) can realize the angle change of the auxiliary rear shaping plate (54) to meet the angle requirement of the edge of the stacking material. A No. 2 slide is also provided at the front of the material plate bracket (38). A No. 1 rack (81) is slidably provided in the No. 2 slide. A No. 6 motor (79) is also provided at the front of the material plate bracket (38). The No. 6 motor (79) drives the No. 2 transmission shaft (82) to rotate through a chain drive. A plurality of No. 1 gears (80) that mesh with a plurality of No. 1 racks (81) are provided on the No. 2 transmission shaft (82) to convert the rotational motion of the No. 6 motor (79) into the linear motion of the No. 1 rack (81).A front push plate (48) is fixedly provided at the rear end of the first rack (81) for arranging the pipes.

4. The intelligent metal pipe collection device according to claim 3, characterized in that: A No. 3 chute is provided in the middle of the material receiving platform (51), a No. 2 lead screw (83) is provided in the No. 3 chute, a No. 2 movable nut is provided on the No. 2 lead screw (83), a sliding block is provided on one side of the No. 2 movable nut, and the post-stack shaping plate (53) and the No. 7 cylinder (52) are both mounted on the sliding block.

5. The intelligent metal pipe collection device according to claim 1, characterized in that: The transverse movement device (05) includes a plurality of tracks (64) and a chain bed conveyor (65), wherein the tracks (64) are arranged at the rear of the counting and arranging pipe device (03), and a material transport trolley (60) is arranged on the tracks (64), and the plurality of material transport trolleys (60) are synchronously rotated through a No. 3 transmission shaft (62), and a No. 2 worm stepper motor (61) is installed at one end of the No. 3 transmission shaft (62), and the No. 2 worm stepper motor (61) drives the No. 2 worm stepper motor (61) to rotate, and a lifting platform (63) is arranged above the material transport trolley (60), and an electric telescopic rod (66) is arranged between the lifting platform (63) and the material transport trolley (60) to realize the lifting and lowering of the lifting platform (63), and a front baffle plate (67) is fixedly arranged at the front of the lifting platform (63), and a slide groove is also provided on the lifting platform (63), and a No. 3 lead screw (68) is provided in the slide groove. A sliding pressure plate (69) is provided on the No. 3 movable nut on the No. 3 lead screw (68), and the sliding pressure plate (69) can move with the No. 3 movable nut. A rear stop plate (73) is fixedly provided at the rear end of the sliding pressure plate (69). The chain bed conveyor (65) is provided at the rear of the track (64). A plurality of pressure sensors (84) are provided below the middle of the chain bed conveyor (65). A load-bearing plate (85) is provided on the pressure sensor (84). A No. 3 sensor (86) is provided on the load-bearing plate (85). A plurality of groups of front and rear symmetrical guide rods (87) are arranged side by side on the load-bearing plate (85). A support plate (88) is provided on each group of guide rods (87) for sliding together. A No. 9 cylinder (89) is provided between each group of guide rods (87) for lifting the No. 9 cylinder (89) and finally weighing the stack on the chain of the chain bed conveyor (65).

Citation Information

Patent Citations

  • Steel pipe stacking machine

    CN110116912A

  • Intelligent metal pipe collecting device

    CN212607857U