A four-head testing, marking and taping machine
By designing a four-head test marking and tape-knitting machine, combining the rotary indexing mechanism and visual positioning system, the problems of low production efficiency and poor accuracy of traditional all-in-one machines are solved, and efficient and accurate electronic device production is achieved, suitable for the electronics industry of various sizes.
Patent Information
- Application Number
- CN202010835253.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-19
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2040-08-19
AI Technical Summary
Traditional all-in-one machines have low production efficiency and poor accuracy, especially when manufacturing small-sized electronic devices, which are unstable in performance, which cannot meet the modern electronic industry's demand for efficient and accurate production.
A four-head test marking and tape integrated machine is designed, using a rotary indexing mechanism, translation mechanism, visual positioning system, central testing mechanism, internal and external flip mechanism, positioning platform mechanism, loading and loading mechanism, and defective product storage mechanism , the combination of tape knitting mechanism and marking mechanism realizes the functions of hopper feeding, visual positioning, high-speed testing, precise marking and tape knitting.
It achieves high-precision and high efficiency production, stable product performance and high yield rate, suitable for the production of products of different sizes, improves production efficiency and reliability, and is suitable for applications in the electronics industry.
Smart Images

Figure CN111874315B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of piezoelectric crystal automation equipment, and in particular relates to a four-head testing, marking and taping integrated machine. Background Art
[0002] Today's science and technology has entered the digital age. The rapid development of digital electronic products has directly driven the rapid development of electronic device manufacturing. At the same time, it has also put forward higher and higher requirements for electronic device manufacturing. The all-in-one machine is one of the core equipment used more frequently in electronic device manufacturers. Its performance directly affects the quality of electronic devices. The traditional all-in-one machine has low production efficiency and poor precision. The performance is unstable when producing small-size products. In order to change the above situation, it is urgent to develop an automated equipment with low cost, high quality and stable performance, that is, a four-head test marking and taping all-in-one machine. Summary of the invention
[0003] In order to solve the problems raised in the above background technology, the present invention provides a four-head testing, marking and taping integrated machine.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a four-head testing, marking and taping integrated machine, comprising a horizontally arranged rotary indexing mechanism, the outer ring of the rotary indexing mechanism is provided with a hopper feeding mechanism, an upper visual mechanism, a feeding swing arm mechanism, a rotary positioning mechanism, an inside and outside flipping mechanism, a positioning platform mechanism, a loading and unloading mechanism, a defective product storage mechanism, a taping mechanism, and a marking mechanism in a circular direction, a translation mechanism is arranged in cooperation with the hopper feeding mechanism, and a center testing mechanism is arranged in cooperation with the rotary indexing mechanism.
[0005] Preferably, the translation mechanism is provided with a hopper feeding mechanism and a feeding swing arm mechanism, and can move as a whole with the translation mechanism. The hopper feeding mechanism includes a hopper supporting unit, a hopper feeding unit and a feeding trough unit. The hopper feeding unit is installed on the hopper supporting unit, and the feeding trough unit is installed in cooperation with the hopper feeding unit. The feeding swing arm mechanism includes a cam rocker mechanism and a suction head mechanism, and the suction head mechanism is installed on the cam rocker mechanism.
[0006] Preferably, the feeding swing arm mechanism is provided with an upper vision mechanism and a rotation positioning mechanism, the upper vision mechanism includes an upper vision support unit, an upper vision adjustment unit, an upper vision collection unit and an upper vision light source unit, the upper vision adjustment unit is installed on the upper vision support unit, the upper vision collection unit is installed on the upper vision adjustment unit, the upper vision light source unit is installed on the upper vision adjustment unit, the upper vision collection unit adopts a CCD vision detection device, and the rotation positioning mechanism includes a rotation mechanism and a positioning stop mechanism.
[0007] Preferably, the rotary indexing mechanism includes a rotary support unit, a rotary power unit, a rotary execution unit, a lower adsorption unit and a residual material residue detection unit. The rotary power unit is installed on the rotary support unit, the rotary execution unit is installed on the rotary power unit, the residual material residue detection unit is installed in coordination with the rotary execution unit, and the lower adsorption unit is installed in coordination with the rotary support unit.
[0008] Preferably, the central test mechanism comprises a central test support unit, a central test power unit and a central test execution unit, the central test power unit is mounted on the central test support unit, and the central test execution unit is mounted on the central test power unit.
[0009] Preferably, the inside-out flip mechanism includes an inside-out flip XY adjustment unit, an inside-out flip support unit, an inside-out flip up and down power unit, an inside-out flip rotation power unit and an inside-out flip picking unit. The inside-out flip support unit is installed on the inside-out flip XY adjustment unit, the inside-out flip up and down power unit is installed on the inside-out flip support unit, the inside-out flip rotation power unit is installed on the inside-out flip up and down power unit, the inside-out flip picking unit is installed on the inside-out flip rotation power unit, and the inside-out flip picking unit is a pneumatic suction nozzle mechanism.
[0010] Preferably, the positioning platform mechanism comprises a positioning platform support unit, a positioning platform adjustment unit, a positioning platform correction unit and a positioning platform power unit, the positioning platform adjustment unit is mounted on the positioning platform support unit, the positioning platform correction unit is mounted on the positioning platform adjustment unit, and the positioning platform power unit is mounted on the positioning platform correction unit.
[0011] Preferably, the transfer and unloading mechanism includes a transfer and unloading support unit, a transfer and unloading power unit and a transfer and unloading picking unit. The transfer and unloading power unit is installed on the transfer and unloading support unit, and the transfer and unloading picking unit is installed on the transfer and unloading power unit. The transfer and unloading support unit is a support column, the transfer and unloading power unit is a linear motor structure, and the transfer and unloading picking unit is a pneumatic suction nozzle mechanism.
[0012] Preferably, the defective product storage mechanism comprises a defective product storage support unit, a defective product storage power unit, a defective product storage lower support unit and a defective product box, wherein the defective product storage power unit is mounted on the defective product storage support unit, the defective product storage lower support unit is mounted on the defective product storage power unit, and the defective product box is placed on the defective product storage lower support unit;
[0013] The marking mechanism comprises a marking support unit, a marking adjustment unit and a marking execution unit. The marking adjustment unit is installed on the marking support unit, and the marking execution unit is installed on the marking adjustment unit. The marking execution unit is a marking machine.
[0014] Preferably, the braiding mechanism includes a braid support unit, a braid supply unit, a braid front and rear limiting unit, a braid front and upper visual unit, a braid sealing knife unit, a braid film supply unit, a braid rear and upper visual unit, a braid driving pin wheel unit and a braid storage unit. The braid supply unit is installed in conjunction with the braid support unit, the braid front and rear limiting units are installed on the braid support unit, the braid front and upper visual unit is installed on the braid support unit, the braid sealing knife unit is installed on the braid support unit, the braid film supply unit is installed on the braid support unit, the braid rear and upper visual unit is installed on the braid support unit, the braid driving pin wheel unit is installed on the braid support unit, and the braid storage unit is installed on the braid support unit.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The present invention can smoothly realize the functions of hopper feeding, visual positioning, transfer loading, high-speed testing, high-speed correction, accurate marking, transfer unloading, accurate taping, etc. according to the precise coordination among various mechanisms, and can stably realize all the requirements of the above-mentioned processes. The structure has high test and marking accuracy, high transfer loading and unloading efficiency, and visual positioning makes the product performance stable and the yield rate high, so the production efficiency and reliability of the whole equipment are extremely high; the four-station nozzle can test and tap four products at the same time, which improves the production efficiency;
[0017] 2. Compact structure, high cost performance, compatible with different models. Currently, this equipment is suitable for products of different sizes, with the smallest size being 1612 (1.6mmX1.2mm). The development of this equipment technology can be applied to other products in the electronics industry;
[0018] 3. The station switching adopts a rotary dividing disc design, the feeding adopts automatic feeding by a hopper, the material collection adopts a carrier tray design, the loading adopts a high-speed transfer loading mechanism, and a high-precision visual judgment system is adopted, which increases the accuracy and reliability of the present invention. The present invention includes a frame mechanism, a hopper feeding mechanism, an upper visual mechanism, a feeding swing arm mechanism, a rotating positioning mechanism, an inside and outside turning mechanism, a positioning platform mechanism, a transfer and unloading mechanism, a defective product storage mechanism, a taping mechanism, a marking mechanism and other functional devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a structural schematic diagram of a four-head testing, marking and taping machine from the front view;
[0021] Figure 2It is a structural schematic diagram of the translation mechanism in a four-head testing, marking and taping machine;
[0022] Figure 3 It is a structural schematic diagram of the hopper feeding mechanism in a four-head testing, marking and taping machine;
[0023] Figure 4 It is a structural diagram of the feeding swing arm mechanism in a four-head testing, marking and taping machine;
[0024] Figure 5 It is a structural diagram of the upper visual mechanism in a four-head testing, marking and taping machine;
[0025] Figure 6 It is a structural schematic diagram of a rotary positioning mechanism in a four-head testing, marking and taping machine;
[0026] Figure 7 It is a structural schematic diagram of a rotary indexing mechanism in a four-head testing, marking and taping machine;
[0027] Figure 8 It is a structural diagram of the central testing mechanism in a four-head testing, marking and taping machine;
[0028] Fig. 9 It is a schematic diagram of the structure of the front and back flipping mechanism in a four-head testing, marking and taping machine;
[0029] Fig.10 It is a structural schematic diagram of the positioning platform mechanism in a four-head testing, marking and taping machine;
[0030] Fig.11 It is a structural diagram of the loading and unloading mechanism in a four-head testing, marking and taping machine;
[0031] Fig.12 It is a schematic diagram of the structure of the defective product storage mechanism in a four-head testing, marking and taping machine;
[0032] Fig.13 It is a structural schematic diagram of the marking mechanism in a four-head test marking and taping machine;
[0033] Fig.14 It is a structural schematic diagram of the taping mechanism in a four-head testing, marking and taping machine;
[0034] Reference numerals:
[0035] 1001, translation mechanism; 1002, hopper feeding mechanism; 1003, upper visual mechanism; 1004, feeding swing arm mechanism; 1005, rotation positioning mechanism; 1006, rotation indexing mechanism; 1007, center testing mechanism; 1008, inside and outside flipping mechanism; 1009, positioning platform mechanism; 1010, transfer and unloading mechanism; 1011, defective product storage mechanism; 1012, marking mechanism; 1013, taping mechanism; 2001, hopper support unit; 2002, hopper feeding unit; 2003, feeding trough unit; 3001, cam swing rod mechanism; 3002, suction head mechanism; 4001, upper visual support unit; 4002, upper visual adjustment unit; 4003, upper visual acquisition unit; 4004, upper visual light source unit; 5001, rotation mechanism; 5002, positioning and stopping mechanism; 6001, rotation support unit; 6002, rotation power unit; 6003, rotation execution unit; 6004, residual material detection unit; 6005, lower adsorption unit; 7001, center test support unit; 7002, center test power unit; 7003, center test execution unit; 8001, inside-out turning XY adjustment unit; 8002, inside and outside flip support unit; 8003, inside and outside flip up and down power unit; 8004, inside and outside flip rotation power unit; 8005, inside and outside flip picking unit; 9001, positioning platform support unit; 9002, positioning platform adjustment unit; 9003, positioning platform correction unit; 9004, positioning platform power unit; 10001, transfer and unloading support unit; 10002, transfer and unloading power unit; 10003, transfer and unloading picking unit; 11001, defective product storage support unit; 11002, defective product storage power unit Unit; 11003, lower support unit for defective product storage; 11004, defective product box; 12001, marking support unit; 12002, marking adjustment unit; 12003, marking execution unit; 13001, taping support unit; 13002, taping supply unit; 13003, taping front and rear limit units; 13004, taping front and upper visual unit; 13005, taping sealing knife unit; 13006, taping film supply unit; 13007, taping rear and upper visual unit; 13008, taping drive pin wheel unit; 13009, taping storage unit. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-14 , the present invention provides the following technical solutions:
[0038] A four-head testing, marking and taping machine comprises a horizontally arranged rotary indexing mechanism 1006 which is indexed and rotates; the outer ring of the rotary indexing mechanism 1006 is provided with a plurality of stations in sequence, which are arranged in sequence as a hopper feeding mechanism 1002, an upper visual mechanism 1003, a feeding swing arm mechanism 1004, a rotary positioning mechanism 1005, an inside and outside flipping mechanism 1008, a positioning platform mechanism 1009, a loading and unloading mechanism 1010, a defective product storage mechanism 1011, a taping mechanism 1013 and a marking mechanism 1012; a translation mechanism 1001 is arranged in cooperation with the hopper feeding mechanism; and a central testing mechanism 1007 is arranged in cooperation with the rotary indexing mechanism 1006.
[0039] exist Figure 1-4 In the embodiment, the translation mechanism 1001 is provided with a hopper feeding mechanism 1002 and a feeding swing arm mechanism 1004, which can move as a whole with the translation mechanism 1001. The hopper feeding mechanism 1002 includes a hopper support unit 2001, a hopper feeding unit 2002 and a feeding trough unit 2003. The hopper feeding unit 2002 is installed on the hopper support unit 2001, and the feeding trough unit 2003 is installed in cooperation with the hopper feeding unit 2002. The feeding swing arm mechanism 1004 includes a cam swing arm mechanism 3001 and a suction head mechanism 3002. The suction head mechanism 3002 is installed on the cam swing arm mechanism 3001.
[0040] exist Figure 5-6 In the embodiment, the swing arm mechanism 1004 is provided with an upper vision mechanism 1003 and a rotation positioning mechanism 1005. The upper vision mechanism 1003 includes an upper vision support unit 4001, an upper vision adjustment unit 4002, an upper vision acquisition unit 4003 and an upper vision light source unit 4004. The upper vision adjustment unit 4002 is mounted on the upper vision support unit 4001, the upper vision acquisition unit 4003 is mounted on the upper vision adjustment unit 4002, the upper vision light source unit 4004 is mounted on the upper vision adjustment unit 4002, and the upper vision acquisition unit 4003 adopts a CCD vision detection device. The rotation positioning mechanism 1005 includes a rotation mechanism 5001 and a positioning stop mechanism 5002.
[0041] exist Figure 7In the figure, the rotating indexing mechanism 1006 includes a rotating support unit 6001, a rotating power unit 6002, a rotating execution unit 6003, a lower adsorption unit 6005 and a residual material detection unit 6004. The rotating power unit 6002 is installed on the rotating support unit 6001, the rotating execution unit 6003 is installed on the rotating power unit 6002, the residual material detection unit 6004 is installed in conjunction with the rotating execution unit 6003, and the lower adsorption unit 6005 is installed in conjunction with the rotating support unit 6001.
[0042] exist Figure 8 In the figure, the central test mechanism 1007 includes a central test support unit 7001, a central test power unit 7002 and a central test execution unit 7003. The central test power unit 7002 is installed on the central test support unit 7001, and the central test execution unit 7003 is installed on the central test power unit 7002.
[0043] exist Fig. 9 In the figure, the inside-out flip mechanism 1008 includes an inside-out flip XY adjustment unit 8001, an inside-out flip support unit 8002, an inside-out flip up and down power unit 8003, an inside-out flip rotation power unit 8004 and an inside-out flip picking unit 8005. The inside-out flip support unit 8002 is installed on the inside-out flip XY adjustment unit 8001, the inside-out flip up and down power unit 8003 is installed on the inside-out flip support unit 8002, the inside-out flip rotation power unit 8004 is installed on the inside-out flip up and down power unit 8003, the inside-out flip picking unit 8005 is installed on the inside-out flip rotation power unit 8004, and the inside-out flip picking unit 8005 is a pneumatic suction nozzle mechanism.
[0044] exist Fig.10 In the figure, the positioning platform mechanism 1009 includes a positioning platform support unit 9001, a positioning platform adjustment unit 9002, a positioning platform alignment unit 9003 and a positioning platform power unit 9004. The positioning platform adjustment unit 9002 is installed on the positioning platform support unit 9001, the positioning platform alignment unit 9003 is installed on the positioning platform adjustment unit 9002, and the positioning platform power unit 9004 is installed on the positioning platform alignment unit 9003.
[0045] exist Fig.11In the figure, the transfer and unloading mechanism 1010 includes a transfer and unloading support unit 10001, a transfer and unloading power unit 10002 and a transfer and unloading picking unit 10003. The transfer and unloading power unit 10002 is installed on the transfer and unloading support unit 10001, and the transfer and unloading picking unit 10003 is installed on the transfer and unloading power unit 10002. The transfer and unloading support unit 10001 is a support column, the transfer and unloading power unit 10002 is a linear motor structure, and the transfer and unloading picking unit 10003 is a pneumatic suction nozzle mechanism.
[0046] exist Fig.12 In the figure, the defective product storage mechanism 1011 includes a defective product storage support unit 11001, a defective product storage power unit 11002, a defective product storage lower support unit 11003 and a defective product box 11004. The defective product storage power unit 11002 is installed on the defective product storage support unit 11001, the defective product storage lower support unit 11003 is installed on the defective product storage power unit 11002, and the defective product box 11004 is placed on the defective product storage lower support unit 11003.
[0047] exist Fig.13 In the figure, the marking mechanism 1012 includes a marking support unit 12001, a marking adjustment unit 12002 and a marking execution unit 12003, the marking adjustment unit 12002 is installed on the marking support unit 12001, the marking execution unit 12003 is installed on the marking adjustment unit 12002, and the marking execution unit 12003 is a marking machine.
[0048] exist Fig.14 In the embodiment, the braiding mechanism 1013 includes a braiding support unit 13001, a braiding supply unit 13002, a braiding front and rear limiting unit 13003, a braiding front and upper visual unit 13004, a braiding sealing knife unit 13005, a braiding film supply unit 13006, a braiding rear and upper visual unit 13007, a braiding driving pin wheel unit 13008 and a braiding storage unit 13009. The braiding supply unit 13002 is installed in conjunction with the braiding support unit 13001, the braiding front and rear limiting unit 13003 is installed on the braiding support unit 13001, and the braiding front and upper visual unit 13004 is installed on the braiding 4 is installed on the braid support unit 13001, the braid sealing knife unit 13005 is installed on the braid support unit 13001, the braid film supply unit 13006 is installed on the braid support unit 13001, the braid rear upper vision unit 13007 is installed on the braid support unit 13001, the braid driving pin wheel unit 13008 is installed on the braid support unit 13001, the braid storage unit 13009 is installed on the braid support unit 13001, and the braid upper vision unit 13004 has the same structural principle as the upper vision mechanism 1003, and both adopt CCD vision detection devices.
[0049] In this embodiment, the translation mechanism 1001 is provided with a hopper feeding mechanism 1002 and a feeding swing arm mechanism 1004, which can move integrally with the translation mechanism 1001. The motor drive module provides power, and the slide rails are supported in parallel to realize the integral movement of the mechanisms.
[0050] The hopper feeding mechanism 1002 includes a hopper supporting unit 2001, a hopper feeding unit 2002 and a feeding trough unit 2003. The hopper feeding unit 2002 is installed on the hopper supporting unit 2001, and the feeding trough unit 2003 is installed in conjunction with the hopper feeding unit 2002, that is, the hopper vibration provides power to move the material from the hopper to the feeding trough unit 2003. The feeding trough unit 2003 is provided with an optical fiber sensor to detect the arrival of the material.
[0051] The upper vision mechanism 1003 includes an upper vision support unit 4001, an upper vision adjustment unit 4002, an upper vision acquisition unit 4003 and an upper vision light source unit 4004. The upper vision adjustment unit 4002 is installed on the upper vision support unit 4001, the upper vision acquisition unit 4003 is installed on the upper vision adjustment unit 4002, and the upper vision light source unit 4004 is installed on the upper vision adjustment unit 4002. The image acquired by the upper vision acquisition unit 4003 is visually captured quickly and accurately, and the deviation value is output. In this process, the upper vision light source unit 4004 cooperates with the upper vision acquisition unit 4003 to perform visual imaging, and uses the light source and the vision system to visually locate the material. When the position deviates, the deviation value is automatically calculated and provided to the feeding swing arm mechanism 1004.
[0052] The feeding swing arm mechanism 1004 includes a cam swing arm mechanism 3001 and a suction head mechanism 3002, and the suction head mechanism 3002 is mounted on the cam swing arm mechanism 3001. The cam swing arm mechanism 3001 is driven by a motor to move, so as to realize the transfer of materials from the hopper feeding mechanism 1002 to the rotating positioning mechanism 1005.
[0053] The rotary positioning mechanism 1005 includes a rotary mechanism 5001 and a positioning and stopping mechanism 5002. The rotary mechanism 5001 is driven by a motor to drive the positioning and stopping mechanism 5002 to quickly and accurately position and clamp the material.
[0054] The rotary indexing mechanism 1006 includes a rotary support unit 6001, a rotary power unit 6002, a rotary execution unit 6003, a lower adsorption unit 6005 and a residual material detection unit 6004. The rotary power unit 6002 is installed on the rotary support unit 6001, the rotary execution unit 6003 is installed on the rotary power unit 6002, the residual material detection unit 6004 is installed in conjunction with the rotary execution unit 6003, and the lower adsorption unit 6005 is installed in conjunction with the rotary support unit 6001. The rotary power unit 6002 provides power to drive the rotary execution unit 6003 to rotate sequentially at high speed and high precision. During the rotation, the corresponding position is sucked by the negative pressure of the lower adsorption unit 6005, and the material is driven to each workstation. Driven by the motor, the base adsorbed on the rotary execution unit 6003 is rotated sequentially at high speed to each workstation, and the base placed on the rotary indexing mechanism 1006 is rotated sequentially at high speed to each workstation, thereby realizing the high-speed and high-precision rotation of the base to each workstation.
[0055] The central testing mechanism 1007 includes a central testing support unit 7001, a central testing power unit 7002 and a central testing execution unit 7003. The central testing power unit 7002 is installed on the central testing support unit 7001, and the central testing execution unit 7003 is installed on the central testing power unit 7002. The central testing power unit 7002 provides power to drive the central testing execution unit 7003 to move up and down, and quickly test the materials at the corresponding positions on the rotating indexing mechanism 1006 and output numerical values.
[0056] The inside-out flip mechanism 1008 includes an inside-out flip XY adjustment unit 8001, an inside-out flip support unit 8002, an inside-out flip up and down power unit 8003, an inside-out flip rotation power unit 8004 and an inside-out flip picking unit 8005. The inside-out flip support unit 8002 is installed on the inside-out flip XY adjustment unit 8001, the inside-out flip up and down power unit 8003 is installed on the inside-out flip support unit 8002, the inside-out flip rotation power unit 8004 is installed on the inside-out flip up and down power unit 8003, and the inside-out flip picking unit 8005 is installed on the inside-out flip Element 8005 is installed on the inside-out flipping rotating power unit 8004. The inside-out flipping mechanism 1008 can be fine-tuned in position through the inside-out flipping XY adjustment unit 8001. The inside-out flipping up and down power unit 8003 and the inside-out flipping rotating power unit 8004 provide power to drive the inside-out flipping picking unit 8005 to rotate rapidly. The material in the rotating indexing mechanism 1006 is quickly picked up and turned to a certain position by vacuum suction, waiting to be picked up by the transfer and unloading picking unit 10003 in the transfer and unloading mechanism 1010.
[0057] The positioning platform mechanism 1009 includes a positioning platform support unit 9001, a positioning platform adjustment unit 9002, a positioning platform alignment unit 9003, and a positioning platform power unit 9004. The positioning platform adjustment unit 9002 is installed on the positioning platform support unit 9001, the positioning platform alignment unit 9003 is installed on the positioning platform adjustment unit 9002, and the positioning platform power unit 9004 is installed on the positioning platform alignment unit 9003. The positioning platform adjustment unit 9002 can be used to fine-tune the position of the positioning platform mechanism. The positioning platform power unit 9004 provides power to drive the positioning platform alignment unit 9003 to align the material to facilitate subsequent marking and improve marking accuracy.
[0058] The material transfer and unloading mechanism 1010 includes a material transfer and unloading support unit 10001, a material transfer and unloading power unit 10002 and a material transfer and unloading picking unit 10003. The material transfer and unloading power unit 10002 is installed on the material transfer and unloading support unit 10001, and the material transfer and unloading picking unit 10003 is installed on the material transfer and unloading power unit 10002. The material transfer and unloading power unit 10002 is powered by a linear motor. The material transfer and unloading picking unit 10003 is divided into two left and right picking manipulators, which are powered by the material transfer and unloading power unit 10002 to drive the material transfer and unloading picking unit 10003 to transfer at high speed. By vacuum suction, the right picking manipulator quickly sucks the material on the inside and outside flipping mechanism 1008 and transfers it to the positioning platform mechanism 1009 for correction and marking. The left picking manipulator quickly sucks the marked material in the positioning platform mechanism 1009 and transfers it to the weaving mechanism 1013 for weaving.
[0059] The defective product storage mechanism 1011 includes a defective product storage support unit 11001, a defective product storage power unit 11002, a defective product storage lower support unit 11003 and a defective product box 11004. The defective product storage power unit 11002 is installed on the defective product storage support unit 11001, the defective product storage lower support unit 11003 is installed on the defective product storage power unit 11002, and the defective product box 11004 is placed on the defective product storage lower support unit 11003. The motor drive module provides power, and the defective product storage power unit 11002 drives the defective product storage lower support unit 11003 and the defective product box 11004 to move back and forth, so as to quickly classify and store the defective products in the materials delivered by the transfer and unloading mechanism 1010.
[0060] The marking mechanism 1012 includes a marking support unit 12001, a marking adjustment unit 12002 and a marking execution unit 12003. The marking adjustment unit 12002 is installed on the marking support unit 12001, and the marking execution unit 12003 is installed on the marking adjustment unit 12002. The marking mechanism 1012 can be fine-tuned in position through the marking adjustment unit 12002. The marking execution unit 12003 uses a marking machine to quickly and accurately mark materials.
[0061] The braiding mechanism 1013 includes a braiding support unit 13001, a braiding supply unit 13002, a braiding front and rear limiting unit 13003, a braiding front and upper visual unit 13004, a braiding knife unit 13005, a braiding film supply unit 13006, a braiding rear and upper visual unit 13007, a braiding drive pin wheel unit 13007, and a braiding storage unit 13009. The braiding supply unit 13002 is installed in conjunction with the braiding support unit 13001 and is installed in front of the braiding support unit 13001. The braiding front and rear limiting units 13003 are installed on the braiding support unit 13001. The braiding front and upper visual unit 13004 is installed on the braiding support unit 13001. The braiding knife unit 13005 is installed on the braiding support unit 13001, and the braiding film supply unit 13006 is installed on the braiding support unit 13001. The visual unit 13007 above the rear of the braid is installed on the braid support unit 13001, the braid drive pin wheel unit 13008 is installed on the braid support unit 13001, and the braid storage unit 13009 is installed on the braid support unit 13001. The braid drive pin wheel unit 13008 is powered by a motor-driven belt transmission. The braid supply unit 13002 provides the braid to drive the braid forward. The front and rear limiting units 13003 of the braid limit the position of the running braid. The visual unit 13004 above the front of the braid performs an appearance inspection on the product in the braid. The braid film supply unit 13006 provides the upper film, which is heat-sealed by the braid sealing knife unit 13005. After the heat-sealing treatment, the visual unit 13007 above the rear of the braid performs a rear braid inspection, and finally the braid after heat sealing is stored by the braid storage unit 13008.
[0062] During the actual operation, the hopper feeding mechanism 1002 vibrates the product to the position corresponding to the feed trough through the hopper discharge track, the upper visual mechanism 1003 detects and determines the direction of the product foot position, the feeding swing arm mechanism 1004 transports the product from the feed trough to the rotation positioning mechanism 1005, and the feeding swing arm mechanism 1004 then transports the product to the station corresponding to the rotary indexing mechanism 1006, the rotary indexing mechanism 1006 rotates the product to the test station corresponding to the central testing mechanism 1007, the central testing mechanism 1007 moves downward to test the product, and after the test is completed, the central testing mechanism 1007 moves upward to the initial position, the rotary indexing mechanism 1006 rotates the product to the station corresponding to the inside and outside flipping mechanism 1008, the inside and outside flipping mechanism 1008 moves downward to absorb the product, and flips the product to a certain position after 180° flipping. The transfer and unloading mechanism 1010 transports the flipped product to the positioning platform mechanism 1009, and the positioning platform mechanism 1009 corrects and positions the product. After the positioning is completed, the marking mechanism 1012 marks and prints the product on the positioning platform mechanism 1009. After the marking is completed, the transfer and unloading mechanism 1010 classifies the products on the positioning platform mechanism 1009 into good products and defective products according to the test results, and transports the defective products to the defective product storage mechanism 1011. Different types of defective products are transported to different defective product boxes. The transfer and unloading mechanism 1010 transports the good products to the carrier tape of the braiding mechanism 1013, and the product marking and printing are inspected by the visual unit above the braiding. After the inspection is completed, the braiding knife unit heat-seals the braid. After the processing is completed, the visual unit above the braiding detects it, and finally the braiding storage unit stores the braid.
[0063] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A four-head testing, marking and taping machine, characterized by: It includes a horizontally arranged rotary indexing mechanism, the outer ring of which is provided with a hopper feeding mechanism, an upper visual mechanism, a feeding swing arm mechanism, a rotary positioning mechanism, a front and back flipping mechanism, a positioning platform mechanism, a transfer and unloading mechanism, a defective product storage mechanism, a tape braiding mechanism, and a marking mechanism in a circular direction, a translation mechanism is provided in cooperation with the hopper feeding mechanism, and a center testing mechanism is provided in cooperation with the rotary indexing mechanism; The translation mechanism is provided with a hopper feeding mechanism and a feeding swing arm mechanism, which can move as a whole with the translation mechanism. The hopper feeding mechanism includes a hopper supporting unit, a hopper feeding unit and a feeding trough unit. The hopper feeding unit is installed on the hopper supporting unit, and the feeding trough unit is installed in cooperation with the hopper feeding unit. The feeding swing arm mechanism includes a cam swing arm mechanism and a suction head mechanism. The suction head mechanism is installed on the cam swing arm mechanism. The feeding swing arm mechanism is provided with an upper visual mechanism and a rotation positioning mechanism, the upper visual mechanism includes an upper visual support unit, an upper visual adjustment unit, an upper visual collection unit and an upper visual light source unit, the upper visual adjustment unit is installed on the upper visual support unit, the upper visual collection unit is installed on the upper visual adjustment unit, the upper visual light source unit is installed on the upper visual adjustment unit, the upper visual collection unit adopts a CCD visual detection device, and the rotation positioning mechanism includes a rotation mechanism and a positioning return mechanism; The rotary indexing mechanism comprises a rotary support unit, a rotary power unit, a rotary execution unit, a lower adsorption unit and a residual material residue detection unit. The rotary power unit is mounted on the rotary support unit, the rotary execution unit is mounted on the rotary power unit, the residual material residue detection unit is mounted in conjunction with the rotary execution unit, and the lower adsorption unit is mounted in conjunction with the rotary support unit. The inside-out flip mechanism includes an inside-out flip XY adjustment unit, an inside-out flip support unit, an inside-out flip up and down power unit, an inside-out flip rotation power unit and an inside-out flip pick-up unit. The inside-out flip support unit is installed on the inside-out flip XY adjustment unit, the inside-out flip up and down power unit is installed on the inside-out flip support unit, the inside-out flip rotation power unit is installed on the inside-out flip up and down power unit, the inside-out flip pick-up unit is installed on the inside-out flip rotation power unit, and the inside-out flip pick-up unit is a pneumatic nozzle mechanism. The material transfer and unloading mechanism comprises a material transfer and unloading support unit, a material transfer and unloading power unit and a material transfer and unloading pick-up unit, wherein the material transfer and unloading power unit is mounted on the material transfer and unloading support unit, the material transfer and unloading pick-up unit is mounted on the material transfer and unloading power unit, the material transfer and unloading support unit is a support column, the material transfer and unloading power unit is a linear motor structure, and the material transfer and unloading pick-up unit is a pneumatic suction nozzle mechanism; The defective product storage mechanism includes a defective product storage support unit, a defective product storage power unit, a defective product storage lower support unit and a defective product box, wherein the defective product storage power unit is installed on the defective product storage support unit, the defective product storage lower support unit is installed on the defective product storage power unit, and the defective product box is placed on the defective product storage lower support unit; The marking mechanism includes a marking support unit, a marking adjustment unit and a marking execution unit, wherein the marking adjustment unit is mounted on the marking support unit, the marking execution unit is mounted on the marking adjustment unit, and the marking execution unit is a marking machine; The braiding mechanism comprises a braiding support unit, a braiding supply unit, a braiding front and rear limiting unit, a braiding front upper visual unit, a braiding sealing knife unit, a braiding film supply unit, a braiding rear upper visual unit, a braiding driving pin wheel unit and a braiding storage unit. The braiding supply unit is installed in conjunction with the braiding support unit, the braiding front and rear limiting unit is installed on the braiding support unit, the braiding front upper visual unit is installed on the braiding support unit, the braiding sealing knife unit is installed on the braiding support unit, the braiding film supply unit is installed on the braiding support unit, the braiding rear upper visual unit is installed on the braiding support unit, the braiding driving pin wheel unit is installed on the braiding support unit, and the braiding storage unit is installed on the braiding support unit; The hopper feeding mechanism vibrates the product to the position corresponding to the feed trough through the hopper discharge track. The upper visual mechanism detects and judges the direction of the product foot position. The upper visual light source unit cooperates with the upper visual acquisition unit to perform visual imaging. The light source and the visual system are used to visually locate the material. When the position deviates, the deviation value is automatically calculated and provided to the feeding swing arm mechanism. The feeding swing arm mechanism transports the product from the feed trough to the rotary positioning mechanism. The feeding swing arm mechanism then transports the product to the station corresponding to the rotary indexing mechanism. The rotary indexing mechanism rotates the product to the test station corresponding to the central testing mechanism. The central testing mechanism moves downward to test the product. After the test is completed, the central testing mechanism moves upward to the initial position. The rotary indexing mechanism rotates the product to the station corresponding to the inside and outside flipping mechanism. The inside and outside flipping mechanism moves downward to absorb the product and flips the product to a certain position after 180° flipping. The transfer and unloading mechanism transports the flipped product to the positioning platform mechanism. The positioning platform mechanism corrects and positions the product. After positioning is completed, the marking mechanism marks and prints the product on the positioning platform mechanism.
2. The four-head testing, marking and taping integrated machine according to claim 1, characterized in that: The central test mechanism comprises a central test support unit, a central test power unit and a central test execution unit. The central test power unit is installed on the central test support unit, and the central test execution unit is installed on the central test power unit.
3. The four-head testing, marking and taping integrated machine according to claim 1, characterized in that: The positioning platform mechanism includes a positioning platform support unit, a positioning platform adjustment unit, a positioning platform alignment unit and a positioning platform power unit. The positioning platform adjustment unit is installed on the positioning platform support unit, the positioning platform alignment unit is installed on the positioning platform adjustment unit, and the positioning platform power unit is installed on the positioning platform alignment unit.
Citation Information
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