Method for manufacturing imitation kebab pet food and manufacturing device therefor

Abstract

The present invention provides a method and an apparatus for manufacturing a simulated meat skewer pet food. The manufacturing method includes: uniformly mixing a first material and auxiliary materials to form a first mixture; uniformly mixing a second material and auxiliary materials to form a second mixture; extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, wherein the colors of the first extrudate and the second extrudate are different; rotating the first extrudate and the second extrudate together to form a strip, and then flattening it into a first sheet; winding the first sheet and then flattening it again to form a second sheet; cutting the second sheet into square strips; placing the strips into a simulation mold, adding a rod, and then demolding to obtain a demolded product; drying the demolded product to obtain a dried product; spraying meat pulp on the dried product; and drying the dried product after spraying the meat pulp again to form the simulated meat skewer pet food. According to the present invention, the cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of pet food, and particularly to a method and an apparatus for manufacturing a simulated meat skewer pet food. Background Art

[0002] Pet food generally refers to all plant or meat foods for pets, which are mostly sold in supermarkets or pet stores and are distinguished by animal species, such as dog food or cat food. Most of the meat used to make pet food is a by-product of the human food industry and is not suitable for human consumption.

[0003] According to the "2019 White Paper on the Chinese Pet Industry", the consumption market scale of urban pet dogs and cats in China reached 202.4 billion yuan in 2019.

[0004] Meat skewers also belong to a type of pet food, but the meat skewers for human consumption are not suitable for pets. Therefore, it has become a technical problem that needs to be solved urgently by those skilled in the art whether an improved simulated meat skewer pet food suitable for pets can be developed based on the deficiencies in the existing technology for sharing and interacting with pets during roasting. Summary of the Invention

[0005] Problems to be Solved by the Invention

[0006] In order to solve the deficiencies of the existing technology, the main object of the present invention is to provide a simulated meat skewer pet food, which reduces costs by effectively utilizing various meats and their by-products.

[0007] Methods for Solving the Problems

[0008] In order to achieve the above object, the technical solution of the first embodiment of the present invention is as follows.

[0009] A method for manufacturing a simulated meat skewer pet food, comprising the following steps:

[0010] Uniformly mixing a first material and auxiliary materials to form a first mixture;

[0011] Uniformly mixing a second material and auxiliary materials to form a second mixture;

[0012] Extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, and the first extrudate and the second extrudate have different colors;

[0013] Rotating the first extrudate and the second extrudate together into a strip shape, and then flattening it into a first sheet;

[0014] After winding the first sheet, flattening it again into a second sheet;

[0015] Cut the second sheet into square strips;

[0016] After placing the strips into the simulation mold, add the rod-shaped object, and then demold to obtain the demolded object;

[0017] Dry the demolded object to obtain the dried object;

[0018] Spray meat paste on the dried object;

[0019] Dry the dried object after spraying the meat paste again to form the simulated meat skewer pet food.

[0020] The technical solution of the second embodiment of the present invention is as follows.

[0021] A production device for simulated meat skewer pet food, comprising:

[0022] A first mixer for uniformly mixing the first material and auxiliary materials into a first mixture;

[0023] A second mixer for uniformly mixing the second material and auxiliary materials into a second mixture;

[0024] An extruder for extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, and the colors of the first extrudate and the second extrudate are different;

[0025] A first conveyor for rotating the first extrudate and the second extrudate together into a strip shape;

[0026] A first noodle press for flattening the product of the first conveyor into a first sheet;

[0027] A second conveyor for winding the first sheet,

[0028] A second noodle press for flattening the product of the second conveyor into a second sheet;

[0029] A splitting and cutting machine for cutting the second sheet into square strips;

[0030] A pneumatic press for demolding the strips to obtain the demolded object;

[0031] A first dryer for drying the demolded object to obtain the dried object;

[0032] A slurry spraying machine for spraying meat paste on the dried object;

[0033] A second dryer for drying the dried object after spraying the meat paste again to form the simulated meat skewer pet food.

[0034] Effects of the invention

[0035] The simulated meat skewer pet food provided by the present invention reduces costs by effectively utilizing various meats and their by-products, and can also fully interact with pets. Description of the Drawings

[0036] Figure 1 It is a schematic diagram of a manufacturing device for the simulated meat skewer pet food related to the present invention. Detailed Embodiments

[0037] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0038] The first embodiment is a method for manufacturing a simulated meat skewer pet food, which is characterized by including the following steps: uniformly mixing a first material and auxiliary materials to form a first mixture; uniformly mixing a second material and auxiliary materials to form a second mixture; extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, with the first extrudate and the second extrudate having different colors; rotating the first extrudate and the second extrudate together into a strip shape, and then flattening it into a first sheet; winding the first sheet and then flattening it again into a second sheet; cutting the second sheet into square strip-shaped objects; placing the strip-shaped objects into a simulation mold, adding a rod-shaped object, and then demolding to obtain a demolded object; drying the demolded object to obtain a dried object; spraying meat slurry on the dried object; and drying the dried object after spraying the meat slurry to form the simulated meat skewer pet food.

[0039] Preferably, the first material is beef and pork puree, and the second material is beef and chicken breast puree, but it is not limited thereto, and other suitable materials can also be used.

[0040] Preferably, the auxiliary materials are at least one of the following materials: flour, animal fat, vegetable protein, pet food nutritional auxiliary materials, but it is not limited thereto, and other suitable auxiliary materials can also be used. The pet food nutritional auxiliary materials are preferably at least one of the following materials: TG enzyme, glycerol, syrup, calcium lactate, calcium hydrogen phosphate, copper gluconate, zinc lactate, manganese sulfate, calcium iodate, vitamins.

[0041] Preferably, the first extrudate is in the shape of a square with a side length of 0.7 - 1.0 cm, the second extrudate is in the shape of a square with a side length of 0.3 - 0.5 cm, the thickness of the first sheet is 0.4 - 0.6 cm, the thickness of the second sheet is 1.4 - 1.6 cm, the diameter of the rod-shaped object is 0.4 - 0.6 cm, and the moisture content of the dried product is 18 - 20%.

[0042] Preferably, the meat paste is chicken paste, but it is not limited to this, and other suitable materials can also be used.

[0043] In this way, not only various meats and their by-products are effectively utilized, the cost is reduced, but also it can be shared and interacted with pets when grilling skewers.

[0044] The following further describes the first embodiment with reference to Embodiment 1. The simulated meat skewer pet food is made according to the following steps.

[0045] (1) Put beef and pork puree, flour, animal fat, vegetable protein, and pet edible nutritional accessories into a dough mixer to make a uniformly mixed dark-colored substance.

[0046] (2) Put beef and chicken breast puree, flour, animal fat, vegetable protein, and pet edible nutritional accessories into a dough mixer to make a uniformly mixed light-colored substance.

[0047] (3) Extrude in a double-layer extruder respectively: the dark color is a square block with a side length of 0.8 cm, and the light color is a square block with a side length of 0.4 cm, so that the two colors are staggered on the conveyor belt.

[0048] (4) Rotate the above-mentioned strips together at the material receiving port of the conveyor belt and press them into a 0.5 cm thin sheet through a flattening machine.

[0049] (5) After rolling the above-mentioned thin sheet into a roll, press it into a 1.5 cm thin sheet again through a flattening machine.

[0050] (6) Cut into 1.5 cm square strips on the conveyor belt.

[0051] (7) Make a pet chewing stick with an extruded diameter of 0.5 cm.

[0052] (8) Place the raw materials in (6) in a soft simulation mold, add the chewing stick, compact and then demold.

[0053] (9) Enter the drying room and dry at 65 °C for 15 - 18 hours until the moisture content reaches 18 - 20%.

[0054] (10) Put chicken breast and water into a high-speed chopper to make 50% chicken paste.

[0055] (11) Evenly spray the meat paste in (10) on the product dried in (9).

[0056] (12) Enter the drying oven again and dry at 65 °C for 15 - 18 hours until the moisture content reaches 18 - 20%, finally producing the simulated meat skewer pet food.

[0057] As described above, in the method for producing the simulated meat skewer pet food according to the first embodiment, compared with the prior art, by effectively utilizing various meats and their by-products, the cost is reduced, and it is also possible to fully interact with pets.

[0058] The second embodiment is a device for producing simulated meat skewer pet food, which is characterized by including: a first mixer for uniformly mixing the first material and auxiliary materials into a first mixture; a second mixer for uniformly mixing the second material and auxiliary materials into a second mixture; an extruder for extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, with the first extrudate and the second extrudate having different colors; a first conveyor for rotating the first extrudate and the second extrudate together into a strip; a first noodle press for flattening the product of the first conveyor into a first sheet; a second conveyor for winding the first sheet; a second noodle press for flattening the product of the second conveyor into a second sheet; a dividing and cutting machine for cutting the second sheet into square strips; a pneumatic machine for demolding the strips into a demolded product; a first dryer for drying the demolded product into a dried product; a spraying machine for spraying meat slurry on the dried product; and a second dryer for drying the dried product after spraying the meat slurry again to form the simulated meat skewer pet food.

[0059] The method for producing the simulated meat skewer pet food in Example 1 can also be implemented using the second embodiment. The specific process is similar to the first embodiment and will not be elaborated here.

[0060] Preferably, the first mixer is an efficient wet granulating mixer for producing light-colored raw materials, the second mixer is an efficient wet granulating mixer for producing dark-colored raw materials, the extruder is a twin-screw two-color extruder, and the first conveyor and the second conveyor are parallel conveyors. However, it is not limited thereto, and other suitable machines can also be used.

[0061] As described above, in the device for producing the simulated meat skewer pet food according to the second embodiment, compared with the prior art, by effectively utilizing various meats and their by-products, the cost is reduced, and it is also possible to fully interact with pets.

[0062] It should be noted that in the claims and the specification of this patent, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one" does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

[0063] Although the present invention has been illustrated and described with reference to certain preferred embodiments thereof, those of ordinary skill in the art should understand that various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.

Claims

1. A method for manufacturing a simulated meat skewer pet food, characterized in that, It includes the following steps: Uniformly mix the first material and the auxiliary materials to form a first mixture; Uniformly mix the second material and the auxiliary materials to form a second mixture; Extrude the first mixture and the second mixture to form a first extrudate and a second extrudate, and the colors of the first extrudate and the second extrudate are different; Rotate the first extrudate and the second extrudate together to form a strip, and then flatten it into a first sheet; After winding the first sheet, flatten it again to form a second sheet; Cut the second sheet into square strips; After placing the strips into a simulation mold, add rod-shaped objects, and then demold to obtain a demolded object; Dry the demolded object to obtain a dried object; Spray meat paste on the dried object; Dry the dried object after spraying the meat paste again to form simulated meat skewer pet food, The meat paste is chicken paste.

2. The method for manufacturing a simulated meat skewer pet food according to claim 1, characterized in that, The first material is beef and pork puree, and the second material is beef and chicken breast puree.

3. The method for manufacturing a simulated meat skewer pet food according to claim 1, characterized in that, The auxiliary materials are at least one of the following materials: flour, animal fat, vegetable protein, pet edible nutritional auxiliary materials.

4. The method for manufacturing a simulated meat skewer pet food according to claim 1, characterized in that, The first extrudate is in a square shape with a side length of 0.7 - 1.0 cm, The second extrudate is in a square shape with a side length of 0.3 - 0.5 cm.

5. The method for manufacturing a simulated meat skewer pet food according to claim 1, characterized in that, The thickness of the first sheet is 0.4 - 0.6 cm, The thickness of the second sheet is 1.4 - 1.6 cm, The diameter of the rod-shaped object is 0.4 - 0.6 cm.

6. The method for manufacturing a simulated meat skewer pet food according to claim 1, characterized in that, The moisture content of the dried object is 18 - 20%.

7. A manufacturing device for a simulated meat skewer pet food, characterized in that, It includes: A first mixer for uniformly mixing the first material and the auxiliary materials to form a first mixture; A second mixer for uniformly mixing the second material and the auxiliary materials to form a second mixture; An extruder for extruding the first mixture and the second mixture to form a first extrudate and a second extrudate, and the colors of the first extrudate and the second extrudate are different; A first conveyor for rotating the first extrudate and the second extrudate together to form a strip; A first noodle press for flattening the product of the first conveyor into a first sheet; A second conveyor for winding the first sheet, A second noodle press for flattening the product of the second conveyor into a second sheet; A dividing and cutting machine for cutting the second sheet into square strips; A pneumatic press for demolding the strips to obtain a demolded object; A first dryer for drying the demolded object to obtain a dried object; A slurry spraying machine for spraying meat paste on the dried object; A second dryer for drying the dried object after spraying the meat paste again to form simulated meat skewer pet food, The meat paste is chicken paste.

8. The manufacturing device of the simulated meat skewer pet food according to claim 7, characterized in that, The first material is beef and pork puree, and the second material is beef and chicken breast puree.

9. The manufacturing device of the simulated meat skewer pet food according to claim 7, characterized in that, The auxiliary materials are at least one of the following materials: flour, animal fat, vegetable protein, pet edible nutritional auxiliary materials.

10. The manufacturing device of the simulated meat skewer pet food according to claim 7, characterized in that, The first extrudate is in a square shape with a side length of 0.7 - 1.0 cm, The second extrudate is in a square shape with a side length of 0.3 - 0.5 cm.

11. The manufacturing device of the simulated meat skewer pet food according to claim 7, characterized in that, The thickness of the first sheet is 0.4 - 0.6 cm, The thickness of the second sheet is 1.4 - 1.6 cm, The diameter of the rod-shaped object is 0.4 - 0.6 cm.

12. The manufacturing device of the simulated meat skewer pet food according to claim 7, characterized in that, The moisture content of the dried object is 18 - 20%.

Images