A pretreatment mechanism for wood profile bonding production

By designing a pretreatment mechanism for wood profiles, including milling and inspection functions, the automated counting and patchwork of wood profiles is realized, solving the problem of time-consuming and labor-consuming manual counting and improving the efficiency of large-scale production.

CN111958702BActive Publication Date: 2025-01-17广东耀展升宸智能家居科技有限公司
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Patent Information

Application Number
CN202010932277.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-08
Publication Date
2025-01-17
Estimated Expiration
2040-09-08

AI Technical Summary

Technical Problem

The manual counting of existing wood profiles requires time and effort during the patchwork process, which is not suitable for large-scale production and lacks automated pre-processing mechanisms.

Method used

A pretreatment mechanism including a material waiting box, a milling mechanism, a detector, a push mechanism and a limiting mechanism are designed. The side of the wood profile is treated by milling and the detector to measure the number of wood profiles, and automatically push a specific number of wood profiles for waiting. Material processing to achieve automated patchwork.

Benefits of technology

The automated counting and patchwork of wood profiles is realized, which reduces manual intervention and improves the efficiency and efficiency of large-scale production.

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Abstract

The present invention discloses a pretreatment mechanism for wood profile gluing production, comprising a material waiting box, a first conveying device, a milling mechanism, a detector, a material waiting plate, a first pushing mechanism, a limiting mechanism, a second conveying device, a second pushing mechanism and a single feeding mechanism. The material waiting box is arranged above the input end of the first conveying device, the side of the first conveying device is provided with a milling mechanism and a detector in sequence, the material waiting plate is arranged at the output end of the first conveying device, the first pushing mechanism is arranged at one side of the material waiting plate, the second conveying device is arranged at the other side of the material waiting plate, the limiting mechanism is arranged between the material waiting plate and the second conveying device, the second pushing mechanism is arranged at one side of the output end of the second conveying device, and the single feeding mechanism is arranged at the other side of the output end of the second conveying device. The present invention performs material waiting treatment on a specific number of wood profiles and prepares for single feeding. The whole action is automatically completed without manual counting and classification, which is conducive to large-scale production.
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Description

Technical Field

[0001] The invention relates to the technical field of wooden furniture production equipment, and in particular to a pretreatment mechanism used for wooden profile bonding production. Background Art

[0002] In the process of wooden furniture production, it is often necessary to cut the wooden bed. At this time, a large number of wooden profiles with similar sizes will be produced, and these wooden profiles will be glued into boards for reuse.

[0003] The existing wood profile splicing is done by workers counting and then splicing. However, manual splicing is time-consuming and labor-intensive, which is not conducive to large-scale production. Therefore, a wood profile splicing production line that can automatically count and splice wood profiles is needed.

[0004] For this production line, it is necessary to design a wood profile pretreatment mechanism to pretreat the wood profiles, thereby facilitating the subsequent assembly of the wood profiles. Summary of the invention

[0005] In view of the deficiencies of the prior art, the present invention aims to provide a pretreatment mechanism for wood profile bonding production.

[0006] To achieve the above object, the present invention adopts the following technical solution:

[0007] A pretreatment mechanism for wood profile gluing production, comprising a material waiting box, a first conveying device, a milling mechanism, a detector, a material waiting plate, a first ejection mechanism, a limiting mechanism, a second conveying device, a second ejection mechanism and a single feeding mechanism, wherein the material waiting box is arranged above the input end of the first conveying device, the side of the first conveying device is successively provided with a milling mechanism and a detector, the material waiting plate is arranged at the output end of the first conveying device, the first ejection mechanism is arranged on one side of the material waiting plate, the second conveying device is arranged on the other side of the material waiting plate, the ejection direction of the first ejection mechanism points to the input end of the second conveying device, the limiting mechanism is arranged between the material waiting plate and the second conveying device, the second ejection mechanism is arranged on one side of the output end of the second conveying device, the single feeding mechanism is arranged on the other side of the output end of the second conveying device, and the ejection direction of the second ejection mechanism points to the single feeding mechanism.

[0008] Furthermore, the bottom of the material waiting box is through, and a notch is provided at the bottom of the material waiting box for allowing only a single wood profile to pass through.

[0009] Furthermore, the first conveying device is a clamping conveyor belt, and the milling mechanism includes a first milling machine and a second milling machine, the first milling machine and the second milling machine are respectively arranged on both sides of the first conveying device, and the first milling machine and the second milling machine are staggered.

[0010] Furthermore, the first milling machine and the second milling machine each include a mounting box, a milling cutter and a milling motor, the mounting box being mounted on the side of the first conveying device, the milling motor being mounted on the mounting box, the milling cutter being connected to the output end of the milling motor, and the milling cutter being mounted on the mounting box.

[0011] Furthermore, the detector is an infrared distance detector.

[0012] Furthermore, the first ejection mechanism includes a mounting plate, an ejection cylinder and a push plate, the mounting plate is mounted on the side of the waiting plate, the ejection cylinder is mounted on the mounting plate, and the push plate is fixed on the piston rod of the ejection cylinder.

[0013] Furthermore, the limiting mechanism includes a connecting plate, a limiting cylinder and a limiting plate, the connecting plate is fixedly connected to the bottom surface of the waiting plate, the limiting cylinder is installed on the connecting plate, the limiting plate is fixed on the piston rod of the connecting plate, and the limiting cylinder drives the limiting plate to extend and retract between the waiting plate and the second conveying device.

[0014] Furthermore, the second conveying device is a plate chain conveyor belt, and a plurality of partition plates are equidistantly arranged on the belt surface of the second conveying device.

[0015] Further, the single feeding mechanism includes a blanking inclined plate, a first clamping block, a first clamping cylinder, a second clamping block, and a second clamping cylinder. The feeding end of the blanking inclined plate is fixedly arranged on one side of the output end of the second ejection mechanism, the first clamping cylinder and the second clamping cylinder are sequentially arranged at the output end of the blanking inclined plate, the first clamping block is fixedly arranged on the piston rod of the first clamping cylinder, and the second clamping block is fixedly arranged on the piston rod of the second clamping cylinder.

[0016] The present invention has the following beneficial effects:

[0017] The present invention provides a pretreatment mechanism for wood profile bonding production, which performs milling processing on two side surfaces of the wood profile through a milling mechanism, measures the wood profile through a detector, and then performs material waiting processing on a specific number of wood profiles to prepare for single loading. The entire action is completed automatically without manual counting and classification, which is conducive to large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a top view schematic diagram of a pretreatment mechanism for wood profile bonding production according to the present invention;

[0019] Figure 2 for Figure 1 A partial view of

[0020] Figure 3It is a front view schematic diagram of the material waiting box, the first conveying device, the milling mechanism, the detector, the material waiting plate, the first ejection mechanism and the limit mechanism after they are coordinated with each other;

[0021] Figure 4 is a side view schematic diagram of a first milling machine of the present invention;

[0022] Figure 5 It is a side view schematic diagram of the material waiting box of the present invention. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments, so as to facilitate a clearer understanding of the technical ideas claimed for protection in the present invention.

[0024] like Figures 1 to 5 The present invention is shown as a pretreatment mechanism for wood profile gluing production, comprising a material waiting box 1, a first conveying device 2, a milling mechanism 3, a detector 4, a material waiting plate 5, a first ejection mechanism 6, a limiting mechanism 7, a second conveying device 8, a second ejection mechanism 9 and a single feeding mechanism 10, wherein the material waiting box 1 is arranged above the input end of the first conveying device 2, the side of the first conveying device 2 is successively provided with a milling mechanism 3 and a detector 4, the material waiting plate 5 is arranged at the output end of the first conveying device 2, the first ejection mechanism 6 is arranged on one side of the material waiting plate 5, the second conveying device 2 is arranged on the other side of the material waiting plate 5, the ejection direction of the first ejection mechanism 6 points to the input end of the second conveying device 2, the limiting mechanism 7 is arranged between the material waiting plate 5 and the second conveying device 8, the second ejection mechanism 9 is arranged on one side of the output end of the second conveying device 8, the single feeding mechanism 10 is arranged on the other side of the output end of the second conveying device 8, and the ejection direction of the second ejection mechanism 9 points to the single feeding mechanism 10.

[0025] It should be noted that the conveying directions of the first conveying device 2 and the second conveying device 8 are parallel, and the conveying direction of the first conveying device 2 is opposite to the conveying direction of the second conveying device 8, thereby reducing the overall length of the present invention.

[0026] like Figure 1As shown, when the present invention is in use, a worker puts a wood profile into the waiting box 1, and the wood profiles in the waiting box 1 fall into the first conveying device 2 one by one. The first conveying device 2 conveys the wood profile to the waiting board 5 from left to right, and the wood profile passes through the milling mechanism 3 and the detector 4 in turn to enter the waiting board 5. The milling mechanism 3 mills and flattens the two sides of the wood profile, and the detector 4 measures the number of wood profiles entering the waiting board 5. It is set that X wood profiles can be pieced together into a wooden board, and the measurement number of each wood profile passing through the detector 4 is increased by one. When the measurement number of the detector 4 is equal to X, its measurement number is automatically reset to zero. When the measurement number of the detector 4 is not equal to X, the limiting mechanism 7 extends to prevent the wood profile from entering the second conveying device 8. At this time, the first pushing mechanism 6 presses the wood profile tightly against the limiting mechanism 7 On (the pushing direction of the first pushing mechanism 6 is perpendicular to the conveying direction of the first conveying device 1, specifically, it points from the left side of the conveying direction of the first conveying device 1 to the right side of the conveying direction of the first conveying device 1), when the metering number of the detector 4 is equal to X, the limiting mechanism 7 contracts, and at this time, the first pushing mechanism 7 pushes the X arranged wood profiles into the second conveying device 8 at one time, and the second conveying device 8 transports these wood profiles from right to left to the output end, then the second pushing mechanism 9 pushes these wood profiles into the single feeding mechanism 10 at one time (the pushing direction of the second pushing mechanism 9 is perpendicular to the conveying direction of the second conveying device 8, specifically, it points from the right side of the conveying direction of the second conveying device 8 to the left side of the conveying direction of the second conveying device 8), and the pretreatment is completed in this way.

[0027] It should be noted that the present invention also includes a control panel, and the counting and control of the present invention are both implemented through the control panel. However, implementing the counting and control functions through the control panel is a common known technology and will not be described in detail here.

[0028] It should be noted that the pretreatment of the wood profiles specifically includes: milling and leveling both sides of the wood profiles and assembling the wood profiles into groups according to a specific number.

[0029] The advantages of the present invention are as follows: 1. The two sides of the wood profile are milled by the milling mechanism 3, the wood profile is measured by the detector 4, and then a specific number of wood profiles are processed for waiting for material and prepared for single loading. The whole action is completed automatically without manual counting and classification, which is conducive to large-scale production.

[0030] Furthermore, the bottom of the material waiting box 1 is through, and a notch 11 is provided at the bottom of the material waiting box 1 for allowing only a single wood profile to pass through.

[0031] It should be noted that the width of the slot 11 is equal to the width of a single wooden profile, the height of the slot 11 is greater than or equal to the height of a single wooden profile, and the height of the slot 11 is less than the sum of the heights of two wooden profiles. By setting the slot 11, there is only one wooden profile passing through the slot 11 each time, ensuring that the wooden profiles are loaded individually.

[0032] Furthermore, the first conveying device 2 is a clamping conveyor belt, and the milling mechanism 3 includes a first milling machine 31 and a second milling machine 32, the first milling machine 31 and the second milling machine 32 are respectively arranged on both sides of the first conveying device 2, and the first milling machine 31 and the second milling machine 32 are staggered.

[0033] It should be noted that the upper conveyor belt of the first conveying device 2 is shorter than the lower conveyor belt, the output ends of the upper conveyor belt and the lower conveyor belt of the first conveying device 2 are flush, and the material waiting box 1 is installed above the lower conveyor belt at the input end of the first conveying device 2.

[0034] It should be noted that the first milling machine 31 and the second milling machine 32 are respectively arranged on both sides of the conveying direction of the first conveying device 2 .

[0035] More specifically, the use of a clamping conveyor belt can ensure that the position of the wood profile is fixed during transportation, which is conducive to the subsequent milling process of the wood profile.

[0036] More specifically, the staggered arrangement can avoid the first milling machine 31 and the second milling machine 32 being installed at the same position, and avoid the situation where the local structure of the first conveying device 2 is too complicated, which is not conducive to manual assembly.

[0037] Furthermore, the first milling machine 31 and the second milling machine 32 each include an installation box 33, a milling cutter 34 and a milling motor 35, the installation box 33 is installed on the side of the first conveying device 1, the milling motor 35 is installed on the installation box 33, the milling cutter 34 is connected to the output end of the milling motor 35, and the milling cutter 34 is installed on the installation box 33.

[0038] It should be noted that the milling cutter 34 extends from both sides into between the upper conveyor belt and the lower conveyor belt of the first conveying device 2, and the upper conveyor belt and the lower conveyor belt of the first conveying device 2 clamp the wood profile for conveying, and the milling motor 35 drives the milling cutter 34 to rotate, and the milling cutter extending into the first conveying device 2 mills the side of the wood profile clamped by the first conveying device 2.

[0039] like Figure 1As shown, the first milling machine 31 is arranged on the right side of the conveying direction of the first conveying device 8, and the second milling machine 32 is arranged on the left side of the conveying direction of the first conveying device 8. The first conveying device 8 conveys the wood profile to the waiting board 5 from left to right, and the wood profile passes through the first milling machine 31 and the second milling machine 32 in sequence. The first milling machine 31 and the second milling machine 32 respectively mill the two sides of the wood profile to ensure that the two sides of the wood profile are flat.

[0040] like Figure 4 The figure shows a side view of the first milling machine 31. It should be noted that the first conveying device 8 is provided with an avoidance position for installing the first milling machine 31, so as to ensure that the first milling machine 31 can be installed normally.

[0041] Furthermore, the detector 4 is an infrared distance detector.

[0042] It should be noted that the infrared distance detector has the advantages of sensitive and accurate detection, which is conducive to long-term detection.

[0043] Furthermore, the first ejection mechanism 6 includes a mounting plate 61, an ejection cylinder 62 and a push plate 63, the mounting plate 61 is mounted on the side of the waiting plate 5, the ejection cylinder 62 is mounted on the mounting plate 61, and the push plate 63 is fixed on the piston rod of the ejection cylinder 62.

[0044] It should be noted that the structure of the second ejecting mechanism 6 is similar to that of the first ejecting mechanism 9 , but the second ejecting mechanism 9 is installed on the side of the output end of the second conveying device 8 .

[0045] like Figure 1 As shown, the second ejection mechanism 9 is installed on the right side of the output end of the second conveying device 8 along the conveying direction of the second conveying device 8.

[0046] Furthermore, the limiting mechanism 7 includes a connecting plate 71, a limiting cylinder 72 and a limiting plate 73, the connecting plate 71 is fixedly connected to the bottom surface of the waiting plate 5, the limiting cylinder 72 is installed on the connecting plate 71, and the limiting plate 73 is fixed on the piston rod of the connecting plate 71, and the limiting cylinder 72 drives the limiting plate 73 to extend and retract between the waiting plate 5 and the second conveying device 8. By setting the limiting mechanism 7, when the specified number is not reached, the wooden profiles can be arranged side by side at the limiting plate 73, thereby preventing a single wooden profile from falling into the second conveying device 8 and affecting the counting.

[0047] like Figure 1As shown, when the limiting mechanism 7 needs to be limited, the limiting plate 73 extended by the piston rod of the limiting cylinder 72 extends from between the waiting plate 5 and the second conveying device 8, and the first pushing mechanism 6 pushes the wood profile toward the second conveying device 8, and the wood profile will be pushed to the limiting plate 73 by the first pushing mechanism 6, thus preventing the wood profile from entering the second conveying device 8; when the limiting mechanism 7 needs to avoid, the piston rod of the limiting cylinder 72 contracts, so that the limiting plate 73 contracts from top to bottom, and at this time, the first pushing mechanism 6 pushes the wood profile toward the second conveying device 8, and the wood profile falls into the second conveying device 8.

[0048] Furthermore, the second conveying device 8 is a plate chain conveyor belt, and a plurality of partition plates 81 are equidistantly arranged on the belt surface of the second conveying device 8 .

[0049] More specifically, by providing the partition plates 81, two adjacent partition plates 81 limit the position of the wood profiles, thereby ensuring that the wood profiles are accurately positioned during transportation.

[0050] Furthermore, the single feeding mechanism 10 includes a blanking inclined plate 101, a first clamping block 102, a first clamping cylinder 103, a second clamping block 104, and a second clamping cylinder 105. The feeding end of the blanking inclined plate 101 is fixedly arranged on one side of the output end of the second ejection mechanism 9, the first clamping cylinder 103 and the second clamping cylinder 105 are sequentially arranged at the output end of the blanking inclined plate 105, the first clamping block 102 is fixedly arranged on the piston rod of the first clamping cylinder 103, and the second clamping block 104 is fixedly arranged on the piston rod of the second clamping cylinder 105.

[0051] More specifically, by setting the first clamping block 102 and the second clamping block 104, only a single wood profile can be accommodated between the first clamping block 102 and the second clamping block 104, so that each time the material is cut, the first clamping block 102 extends to prevent other wood profiles from falling, and the second clamping block 104 contracts to ensure that the single wood profile located between the first clamping block 102 and the second clamping block 104 falls, thereby ensuring single cutting, which is beneficial to subsequent production.

[0052] It should be noted that the blanking inclined plate 101 can be provided with the first clamping block 102 and the second clamping block 104 on one side or on both sides, and it is only necessary to separate a single wood profile from other wood profiles. Relatively speaking, providing the first clamping block 102 and the second clamping block 104 on both sides is more conducive to the position definition of the wood profile.

[0053] For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and concepts described above, and all of these changes and modifications should fall within the protection scope of the claims of the present invention.

Claims

1. A pretreatment mechanism for wood profile bonding production, characterized in that: The invention comprises a material waiting box (1), a first conveying device (2), a milling mechanism (3), a detector (4), a material waiting plate (5), a first ejection mechanism (6), a limit mechanism (7), a second conveying device (8), a second ejection mechanism (9) and a single feeding mechanism (10), wherein the material waiting box (1) is arranged above the input end of the first conveying device (2), the milling mechanism (3) and the detector (4) are arranged on the side of the first conveying device (2) in sequence, the material waiting plate (5) is arranged at the output end of the first conveying device (2), and the first ejection mechanism (6) is arranged on the side of the material waiting plate (5), the second conveying device (8) is arranged on one side of the waiting plate (5), the second conveying device (8) is arranged on the other side of the waiting plate (5), the pushing direction of the first pushing mechanism (6) points to the input end of the second conveying device (8), the limiting mechanism (7) is arranged between the waiting plate (5) and the second conveying device (8), the second pushing mechanism (9) is arranged on one side of the output end of the second conveying device (8), the single feeding mechanism (10) is arranged on the other side of the output end of the second conveying device (8), and the pushing direction of the second pushing mechanism (9) points to the single feeding mechanism (10); The first ejection mechanism (6) comprises a mounting plate (61), an ejection cylinder (62) and a push plate (63), wherein the mounting plate (61) is mounted on the side of the waiting plate (5), the ejection cylinder (62) is mounted on the mounting plate (61), and the push plate (63) is fixed on the piston rod of the ejection cylinder (62); The limiting mechanism (7) comprises a connecting plate (71), a limiting cylinder (72) and a limiting plate (73); the connecting plate (71) is fixedly connected to the bottom surface of the waiting plate (5); the limiting cylinder (72) is mounted on the connecting plate (71); the limiting plate (73) is fixedly arranged on the piston rod of the connecting plate (71); the limiting cylinder (72) drives the limiting plate (73) to extend and retract between the waiting plate (5) and the second conveying device (8); The single feeding mechanism (10) comprises a blanking inclined plate (101), a first clamping block (102), a first clamping cylinder (103), a second clamping block (104), and a second clamping cylinder (105); the feeding end of the blanking inclined plate (101) is fixedly arranged on one side of the output end of the second ejecting mechanism (9); the first clamping cylinder (103) and the second clamping cylinder (105) are arranged in sequence at the output end of the blanking inclined plate (101); the first clamping block (102) is fixedly arranged on the piston rod of the first clamping cylinder (103); and the second clamping block (104) is fixedly arranged on the piston rod of the second clamping cylinder (105).

2. A pretreatment mechanism for wood profile bonding production as claimed in claim 1, characterized in that: The bottom of the material waiting box (1) is through-hole, and the bottom of the material waiting box (1) is provided with a notch (11) that only allows a single wood profile to pass through.

3. A pretreatment mechanism for wood profile bonding production as claimed in claim 1, characterized in that: The first conveying device (2) is a clamping conveyor belt, and the milling mechanism (3) comprises a first milling machine (31) and a second milling machine (32). The first milling machine (31) and the second milling machine (32) are arranged on both sides of the first conveying device (2), and the first milling machine (31) and the second milling machine (32) are staggered.

4. A pretreatment mechanism for wood profile bonding production as claimed in claim 3, characterized in that: The first milling machine (31) and the second milling machine (32) both comprise a mounting box (33), a milling cutter (34) and a milling motor (35); the mounting box (33) is mounted on the side of the first conveying device (2); the milling motor (35) is mounted on the mounting box (33); the milling cutter (34) is connected to the output end of the milling motor (35); and the milling cutter (34) is mounted on the mounting box (33).

5. A pretreatment mechanism for wood profile bonding production as claimed in claim 1, characterized in that: The detector (4) is an infrared distance detector.

6. A pretreatment mechanism for wood profile bonding production as claimed in claim 1, characterized in that: The second conveying device (8) is a plate chain conveyor belt, and a plurality of partition plates (81) are arranged at equal intervals on the belt surface of the second conveying device (8).

Citation Information

Patent Citations

  • Pretreatment mechanism for wood profile bonding production

    CN212888060U