A fluorocarbon aluminum veneer automatic spraying production line

By introducing cleaning mechanisms, gas filtration mechanisms and drying boxes into the fluorocarbon aluminum veneer automatic spraying production line, the problem of cumbersome surface impurities accumulation and loading is solved, and automated cleaning and environmentally friendly spraying is realized, ensuring smooth and temperature of the spray coating. Stablize.

CN111974580BActive Publication Date: 2024-12-24JIANGSU KAIFENG CURTAIN WALL MATERIAL CO LTD
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Patent Information

Application Number
CN202010839524.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-19
Publication Date
2024-12-24
Estimated Expiration
2040-08-19

AI Technical Summary

Technical Problem

The existing fluorocarbon aluminum veneer automatic spraying production line lacks automatic cleaning function, resulting in impurities and dust accumulation on the surface of fluorocarbon aluminum veneer, uneven spray coating layer, affecting the beauty, and the loading process is cumbersome.

Method used

An automatic spraying production line including a spray box, cleaning mechanism, gas filter mechanism and drying box was designed. The surface was cleaned using electromagnetic slide rails and motor-driven cleaning brushes, and the activated carbon filter and dustproof net were used to improve environmental protection. Drying and temperature monitoring are achieved through heating tubes and temperature sensors.

Benefits of technology

It realizes automatic cleaning of the surface of fluorocarbon aluminum veneer, ensures flat spray coating layer, simplifies the loading process, improves the environmental protection and safety of the production line, and ensures the stability of the temperature in the drying box.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic spraying production line for fluorocarbon aluminum veneers, including a spraying box, wherein a material guide pipe is fixedly installed around the inner wall of the spraying box, and a spray head is equidistantly connected to the surface of the material guide pipe, a material storage tank is fixedly connected to the bottom end of the inner wall of the spraying box, and an electromagnetic slide rail is connected through the inside of the spraying box, and a support column is fixedly connected to the bottom end of the electromagnetic slide rail at equal intervals, and a plurality of electromagnetic sliders are equidistantly sleeved inside the electromagnetic slide rail, and a feeding mechanism is installed at the bottom end of the electromagnetic slider. In the present invention, under the action of the feeding mechanism, the fluorocarbon aluminum veneer can be hung on the lower end of the connecting plate through a plurality of second hooks, and the threaded rod can be lifted and moved by manually rotating the sleeve, driving the second hook to lift and move, and adjusting the height of the fluorocarbon aluminum veneer, so as to facilitate the adjustment of the appropriate height of the fluorocarbon aluminum veneers of different specifications, and the connecting plate is then moved in the electromagnetic slide rail through the electromagnetic slider, and the automated assembly line spraying operation is performed.
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Description

Technical Field

[0001] The invention belongs to the technical field of fluorocarbon aluminum veneer, and specifically relates to an automatic spraying production line for fluorocarbon aluminum veneer. Background Art

[0002] Fluorocarbon aluminum veneer is a decorative equipment used in building decoration. With the continuous development of science and technology, people have higher and higher requirements for the manufacturing process of fluorocarbon aluminum veneer. Fluorocarbon coating has high chemical corrosion resistance, heat resistance, weather resistance and durability, and is inactive to many acids, alkalis and solvents. Therefore, it is widely used in the field of building decoration.

[0003] The existing fluorocarbon aluminum veneer automatic spraying production line does not have the function of automatically cleaning the fluorocarbon aluminum veneer during its use, which makes it easy for impurities and dust to accumulate on the surface of the fluorocarbon aluminum veneer, resulting in uneven spraying layers, which greatly affects the appearance and is very cumbersome for workers to load the materials. Summary of the invention

[0004] The purpose of the present invention is to solve the problem that the existing fluorocarbon aluminum veneer automatic spraying production line does not have the function of automatically cleaning the fluorocarbon aluminum veneer, which makes it easy for impurities and dust to accumulate on the surface of the fluorocarbon aluminum veneer, resulting in uneven spraying layer, which greatly affects the appearance and is very cumbersome for workers to load the materials. An automatic spraying production line for fluorocarbon aluminum veneer is proposed to solve the problem that the existing fluorocarbon aluminum veneer automatic spraying production line does not have the function of automatically cleaning the fluorocarbon aluminum veneer, which makes it easy for impurities and dust to accumulate on the surface of the fluorocarbon aluminum veneer, resulting in uneven spraying layer, which greatly affects the appearance and is very cumbersome for workers to load the materials.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic spraying production line of fluorocarbon aluminum single plate, comprising a spraying box, wherein a material guide pipe is fixedly installed around the inner wall of the spraying box, and a spray head is equidistantly connected to the surface of the material guide pipe, a material storage tank is fixedly connected to the bottom end of the inner wall of the spraying box, and an electromagnetic slide rail is connected through the inside of the spraying box, and a support column is equidistantly fixedly connected to the bottom end of the electromagnetic slide rail, and a plurality of electromagnetic sliders are equidistantly sleeved inside the electromagnetic slide rail, and a feeding mechanism is installed at the bottom end of the electromagnetic slider, and the feeding mechanism includes a connecting plate fixedly connected to the bottom end of the electromagnetic slider, and a plurality of through holes are equidistantly opened at the bottom end of the connecting plate, a first hook is movably sleeved inside the through hole, and a sleeve is welded to the bottom end of the first hook, a threaded rod is threadedly connected inside the sleeve, and a second hook is welded to the bottom end of the threaded rod, and the second hook forms a lifting structure with the threaded rod and the sleeve, a cleaning mechanism is installed on one side of the spraying box, and a gas filtering mechanism is installed on the top of the spraying box, and a drying box is connected to the other side of the spraying box.

[0006] As a further description of the above technical solution:

[0007] The sleeve forms a detachable structure through the first hook, the through hole and the connecting plate, and the connecting plate forms a sliding structure through the electromagnetic slider and the electromagnetic slide rail.

[0008] As a further description of the above technical solution:

[0009] The cleaning mechanism includes a cleaning box, a through groove is provided at the top of the cleaning box, and the through groove is movably connected to the electromagnetic slide rail, four rotating shafts are fixedly connected to the inner wall of the cleaning box, a rotating drum is rotatably connected to the other side of the rotating shaft, and a cleaning brush is fixedly connected to the surface of the rotating drum, and motors are respectively engaged and connected on both sides of the top of the cleaning box, and the motor passes through the cleaning box and is fixedly connected to the rotating shaft.

[0010] As a further description of the above technical solution:

[0011] The rotating drum is symmetrical about the central axis of the cleaning box, and the rotating drum forms a transmission structure with the motor through a rotating shaft.

[0012] As a further description of the above technical solution:

[0013] The gas filtering mechanism includes an air duct embedded in the top of the inner wall of the spray box, and an electric fan is embedded in the air duct, and an air collecting trough is embedded in the top of the air duct, an activated carbon filter is fixedly connected to the middle end of the inner wall of the air collecting trough, and a dustproof net is movably connected to the upper end of the inner wall of the air collecting trough, support plates are welded on both sides of the top of the dustproof net, and a T-rod is movably sleeved inside the support plate, a reset spring is fixedly connected between the T-rod and the support plate, and the T-rod is movably sleeved to the air collecting trough.

[0014] As a further description of the above technical solution:

[0015] The T-shaped rod and the support plate form an elastic telescopic structure through a return spring, and the support plate forms a detachable structure through the T-shaped rod and the air collecting groove.

[0016] As a further description of the above technical solution:

[0017] The drying box is movably connected to the surface of the electromagnetic slide rail, and heating tubes are fixedly connected to both sides of the inner wall of the drying box. A temperature sensor is embedded and connected to the top of the inner wall of the drying box. A PLC control board is fixedly connected to the top of the drying box, and a buzzer is fixedly connected to the other side of the top of the drying box.

[0018] As a further description of the above technical solution:

[0019] The PLC control board is connected to the temperature sensor through a connecting line, and the PLC control board is connected to the buzzer through a connecting line.

[0020] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0021] 1. In the present invention, under the action of the feeding mechanism, the fluorocarbon aluminum veneer can be hung on the lower end of the connecting plate through a plurality of second hooks. The sleeve can be manually rotated to lift and move the threaded rod, driving the second hook to lift and move, and adjusting the height of the fluorocarbon aluminum veneer, so as to facilitate the adjustment of the appropriate height of the fluorocarbon aluminum veneer of different specifications. The connecting plate is then moved in the electromagnetic slide rail through the electromagnetic slider, and the spraying operation of the automated assembly line is realized.

[0022] 2. In the present invention, under the action of the cleaning mechanism, the motor can drive the drum to rotate, and the drum drives the cleaning brush to rotate, so as to clean the surface of the fluorocarbon aluminum veneer entering the cleaning box, thereby preventing impurities and dust from accumulating on the surface of the fluorocarbon aluminum veneer and affecting the spraying operation, so that the processed parts after spraying are neater.

[0023] 3. In the present invention, under the action of the gas filtering mechanism, the electric fan at the top of the spray box can suck the irritating and harmful gases generated when the spray head in the spray box is operating into the gas collecting tank, and the harmful gas impurities are filtered and discharged through the activated carbon filter in the gas collecting tank, thereby changing the previous direct emission phenomenon and making the operation process more environmentally friendly.

[0024] 4. In the present invention, the dust-proof net at the top of the air collecting tank can prevent dust from entering the spray box and accumulating on the surface of the fluorocarbon aluminum single plate, and the dust-proof net can be quickly disassembled by pulling the T-bar, so that it is convenient to clean and replace it later.

[0025] 5. In the present invention, the fluorocarbon aluminum veneer after spraying can be dried by the heating tube in the drying box to prevent dust from sticking, and the temperature in the drying box can be monitored in real time by the temperature sensor, and the monitored value can be transmitted to the PLC control board. When the value is not within the preset value of the PLC control board, the buzzer can be controlled to work to remind the staff to prevent the temperature in the drying box from being too high or too low. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the present invention;

[0027] Figure 2 It is a schematic diagram of the structure of the interior of the spray box in the present invention from the side;

[0028] Figure 3 It is a structural schematic diagram of the feeding mechanism in the present invention;

[0029] Figure 4 It is a schematic structural diagram of the cleaning mechanism in the present invention from a side view;

[0030] Figure 5 It is a schematic diagram of the structure of the gas filtering mechanism in the present invention;

[0031] Figure 6 for Figure 5 Schematic diagram of the structure enlarged at point A in the middle.

[0032] Legend:

[0033] 1. Spray box; 2. Material guide pipe; 3. Spray head; 4. Material storage tank; 5. Electromagnetic slide rail; 6. Support column; 7. Electromagnetic slide block; 8. Feeding mechanism; 801. Connecting plate; 802. Through hole; 803. First hook; 804. Sleeve; 805. Threaded rod; 806. Second hook; 9. Cleaning mechanism; 901. Cleaning box; 902. Through slot; 903. Rotating shaft; 904. Rotating drum; 905. Cleaning brush; 906. Motor; 10. Gas filtering mechanism; 1001. Air guide pipe; 1002. Electric fan; 1003. Gas collecting tank; 1004. Activated carbon filter; 1005. Dustproof net; 1006. Support plate; 1007. T-bar; 1008. Reset spring; 11. Drying box; 12. Heating tube; 13. Temperature sensor; 14. PLC control board; 15. Buzzer. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] Reference Figure 1-6 A fluorocarbon aluminum single plate automatic spraying production line includes a spray box 1, a material guide pipe 2 is fixedly installed around the inner wall of the spray box 1, and a spray head 3 is equidistantly connected to the surface of the material guide pipe 2, a material storage tank 4 is fixedly connected to the bottom end of the inner wall of the spray box 1, and an electromagnetic slide rail 5 is connected through the inside of the spray box 1, and a support column 6 is fixedly connected to the bottom end of the electromagnetic slide rail 5 at an equal distance, and a plurality of electromagnetic sliders 7 are equidistantly sleeved inside the electromagnetic slide rail 5, and a feeding mechanism 8 is installed at the bottom end of the electromagnetic slider 7, and the feeding mechanism 8 includes a connecting plate 801 fixedly connected to the bottom end of the electromagnetic slider 7, and a plurality of through holes 8 are equidistantly opened at the bottom end of the connecting plate 801 02, a first hook 803 is movably sleeved inside the through hole 802, and a sleeve 804 is welded to the bottom end of the first hook 803, a threaded rod 805 is threadedly connected inside the sleeve 804, and a second hook 806 is welded to the bottom end of the threaded rod 805, and the second hook 806 forms a lifting structure with the sleeve 804 through the threaded rod 805, a cleaning mechanism 9 is installed on one side of the spray box 1, and a gas filtering mechanism 10 is installed on the top of the spray box 1, and a drying box 11 is connected to the other side of the spray box 1, and the electromagnetic slider 7 can move in the electromagnetic slide rail 5 through the existing technology, and can drive the connecting plate 801 to move.

[0036] Furthermore, the sleeve 804 forms a detachable structure through the first hook 803, the through hole 802 and the connecting plate 801, and the connecting plate 801 forms a sliding structure through the electromagnetic slider 7 and the electromagnetic slide rail 5. The fluorocarbon aluminum single plate can be hung through the second hook 806 at the bottom end of the connecting plate 801.

[0037] Furthermore, the cleaning mechanism 9 includes a cleaning box 901, and a through slot 902 is provided at the top of the cleaning box 901, and the through slot 902 is movably connected to the electromagnetic slide rail 5, and four rotating shafts 903 are fixedly connected to the inner wall of the cleaning box 901, and a rotating drum 904 is rotatably connected to the other side of the rotating shaft 903, and a cleaning brush 905 is fixedly connected to the surface of the rotating drum 904, and motors 906 are respectively engaged and connected to the two sides of the top of the cleaning box 901, and the motor 906 passes through the cleaning box 901 and is fixedly connected to the rotating shaft 903, and the motor 906 is connected to an external power supply through a connecting line, model Y80M1-1, which can drive the rotating drum 904 to rotate.

[0038] Furthermore, the rotating drum 904 is symmetrical about the central axis of the cleaning box 901, and the rotating drum 904 forms a transmission structure with the motor 906 through the rotating shaft 903. The surface of the fluorocarbon aluminum single plate can be cleaned by the cleaning brush 905 on the surface of the rotating drum 904.

[0039] Furthermore, the gas filtering mechanism 10 includes an air duct 1001 which is embedded in the top of the inner wall of the spray box 1, and an electric fan 1002 is embedded in the air duct 1001, and an air collecting groove 1003 is embedded in the top of the air duct 1001. An activated carbon filter 1004 is fixedly connected to the middle end of the inner wall of the air collecting groove 1003, and a dustproof net 1005 is movably connected to the upper end of the inner wall of the air collecting groove 1003. Support plates 1006 are welded to both sides of the top of the dustproof net 1005, and a T-bar 1007 is movably sleeved inside the support plate 1006. A reset spring 1008 is fixedly connected between the T-bar 1007 and the support plate 1006, and the T-bar 1007 is movably sleeved with the air collecting groove 1003. The electric fan 1002 is connected to an external power supply via a connecting line, and can suck the gas in the spray box 1 into the air collecting groove 1003 through the air duct 1001.

[0040] Furthermore, the T-bar 1007 forms an elastic telescopic structure with the support plate 1006 through the return spring 1008, and the support plate 1006 forms a detachable structure with the air collecting tank 1003 through the T-bar 1007. The T-bar 1007 can be pulled out of the air collecting tank 1003 by manually pulling it.

[0041] Furthermore, the drying box 11 is movably connected to the surface of the electromagnetic slide rail 5, and heating tubes 12 are fixedly connected to both sides of the inner wall of the drying box 11, and a temperature sensor 13 is embedded and connected to the top of the inner wall of the drying box 11. A PLC control board 14 is fixedly connected to the top of the drying box 11, and a buzzer 15 is fixedly connected to the other side of the top of the drying box 11. The model of the temperature sensor 13 is MST-SBWZ-300, which can monitor the temperature in the drying box 11 in real time and transmit the monitored value to the PLC control board 14.

[0042] Furthermore, the PLC control board 14 is connected to the temperature sensor 13 through a connecting line, and the PLC control board 14 is connected to the buzzer 15 through a connecting line. When the value is not within the preset value of the PLC control board 14, the buzzer 15 can be controlled to work.

[0043] Working principle: When in use, first manually rotate the threaded rod 805, and the threaded rod 805 rotates and moves up and down in the sleeve 804, driving the second hook 806 to move up and down. After adjusting it to a suitable height, the fluorocarbon aluminum single plate is hung through the multiple second hooks 806 at the bottom of the connecting plate 801. The height of the fluorocarbon aluminum single plate is adjusted, and the connecting plate 801 is driven to move in the electromagnetic slide rail 5 through the electromagnetic slider 7, first moving to the cleaning box 901, and then driven by two motors 906. The rotating drum 904 rotates, and the rotating drum 904 rotates the cleaning brush 905, and the cleaning brush 905 cleans the surface of the fluorocarbon aluminum single plate, cleans the impurities and dust accumulated on the surface, and then enters the spray box 1 through the electromagnetic slide rail 5, and sends the paint to the spray head 3 through the guide pipe 2. The spray head 3 sprays the surface of the fluorocarbon aluminum single plate, and the excess paint falls into the storage tank 4 for collection. Through the electric fan 1002, when the spray head 3 in the spray box 1 is working, the electric fan 1002 will have a stimulating effect The harmful gas is sucked into the gas collecting tank 1003 through the air guide pipe 1001, and the harmful gas impurities are filtered and discharged through the activated carbon filter 1004 in the gas collecting tank 1003, making the operation process more environmentally friendly. The dust-proof net 1005 at the top of the gas collecting tank 1003 is used to prevent dust from entering the spray box 1. The T-bar 1007 is manually pulled out of the inner wall of the gas collecting tank 1003, and the dust-proof net 1005 is manually pulled to disassemble and clean it. Otherwise, it can be installed. The fluorocarbon aluminum single plate after spraying enters the drying box 11 through the electromagnetic slide rail 5, and is dried through the heating tube 12 in the drying box 11. The temperature in the drying box 11 is monitored in real time through the temperature sensor 13, and the monitored value is transmitted to the PLC control board 14. When the value is not within the preset value of the PLC control board 14, the buzzer 15 can be controlled to work to remind the staff to manually adjust the temperature in the drying box 11, thus completing the working principle of the present invention.

[0044] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fluorocarbon aluminum veneer automatic spraying production line, comprising a spraying box (1), characterized in that: A material guide tube (2) is fixedly installed around the inner wall of the spray box (1), and a spray head (3) is equidistantly connected to the surface of the material guide tube (2). A material storage tank (4) is fixedly connected to the bottom end of the inner wall of the spray box (1), and an electromagnetic slide rail (5) is connected through the inside of the spray box (1). The bottom end of the electromagnetic slide rail (5) is equidistantly fixedly connected to a support column (6). A plurality of electromagnetic sliders (7) are equidistantly sleeved inside the electromagnetic slide rail (5), and a feeding mechanism (8) is installed at the bottom end of the electromagnetic slider (7). The feeding mechanism (8) includes a connecting rod (5) fixedly connected to the bottom end of the electromagnetic slider (7). A connecting plate (801) is provided, and a plurality of through holes (802) are equidistantly formed at the bottom of the connecting plate (801); a first hook (803) is movably sleeved inside the through hole (802); a sleeve (804) is welded to the bottom of the first hook (803); a threaded rod (805) is threadedly connected inside the sleeve (804); a second hook (806) is welded to the bottom of the threaded rod (805); the second hook (806) forms a lifting structure with the sleeve (804) through the threaded rod (805); a cleaning mechanism (9) is installed on one side of the spray box (1); A gas filtering mechanism (10) is installed at the top of the spray box (1), and a drying box (11) is connected to the other side of the spray box (1); the sleeve (804) forms a detachable structure with the connecting plate (801) through the first hook (803), the through hole (802), and the connecting plate (801), and the connecting plate (801) forms a sliding structure with the electromagnetic slide rail (5) through the electromagnetic slider (7); the cleaning mechanism (9) includes a cleaning box (901) inside, and the cleaning box (901) is provided with a through groove (902) at the top, and the through groove (902) is movably connected with the electromagnetic slide rail (5), and the cleaning box ( 901) is fixedly connected to the inner wall of four rotating shafts (903), the other side of the rotating shaft (903) is rotatably connected to a rotating drum (904), and a cleaning brush (905) is fixedly connected to the surface of the rotating drum (904), and the two sides of the top of the cleaning box (901) are respectively engaged with motors (906), and the motor (906) passes through the cleaning box (901) and is fixedly connected to the rotating shaft (903); the rotating drum (904) is symmetrical about the central axis of the cleaning box (901), and the rotating drum (904) and the motor (906) form a transmission structure through the rotating shaft (903);The gas filtering mechanism (10) comprises an air guide tube (1001) embedded in the top of the inner wall of the spray box (1), and an electric fan (1002) is embedded in the air guide tube (1001), and an air collecting groove (1003) is embedded in the top of the air guide tube (1001), and an activated carbon filter (1004) is fixedly connected to the middle of the inner wall of the air collecting groove (1003), and a dustproof net (1005) is movably connected to the upper end of the inner wall of the air collecting groove (1003), and a support plate (1006) is welded to both sides of the top of the dustproof net (1005), and a T-shaped rod (1007) is movably sleeved inside the support plate (1006), and a return spring (1008) is fixedly connected between the T-shaped rod (1007) and the support plate (1006), and the T-shaped rod (1007) is movably sleeved with the air collecting groove (1003). ; 2. The fluorocarbon aluminum veneer automatic spraying production line according to claim 1 is characterized in that: The T-shaped rod (1007) forms an elastic telescopic structure with the support plate (1006) via a return spring (1008), and the support plate (1006) forms a detachable structure with the air collecting groove (1003) via the T-shaped rod (1007).

3. The fluorocarbon aluminum veneer automatic spraying production line according to claim 1 is characterized in that: The drying box (11) is movably connected to the surface of the electromagnetic slide rail (5), and heating tubes (12) are fixedly connected to both sides of the inner wall of the drying box (11), a temperature sensor (13) is embedded and connected to the top of the inner wall of the drying box (11), a PLC control board (14) is fixedly connected to the top of the drying box (11), and a buzzer (15) is fixedly connected to the other side of the top of the drying box (11).

4. The fluorocarbon aluminum veneer automatic spraying production line according to claim 3 is characterized in that: The PLC control board (14) is connected to the temperature sensor (13) via a connecting wire, and the PLC control board (14) is connected to the buzzer (15) via a connecting wire.

Citation Information

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