A lead bending device for axial components

By designing a leading bending device for axial components with a movable connection structure, the problems of inefficiency of traditional tools and the inability to adjust the bending point are solved, multi-component installation and adaptation of different bending positions are realized, and bending operations are improved efficiency and stability.

CN112170698BActive Publication Date: 2025-02-18CHENGDU HONGMING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202010935371.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-09-08
Publication Date
2025-02-18
Estimated Expiration
2040-09-08

AI Technical Summary

Technical Problem

The traditional lead bending tools of existing axial components are inefficient and cannot adapt to the pad spacing of different models of components and printed circuit boards, resulting in fixed bending positions and inadequate adjustment, inconvenient use and ineffective stress removal, which may be possible. Causes leads to break.

Method used

Design a lead bending device including a first base plate, a second base plate, a first bending plate, a second bending plate and a pressing plate, and realize the installation of multiple axial components and different lead bending positions through a movable connection structure. The pressure plate is used to fix the components for bending.

Benefits of technology

It realizes the installation of multiple axial components at the same time, and adjusts the bending point according to the pad spacing of different models and printed circuit boards, improving the efficiency and scope of application of lead bending operations, ensuring the stability of leads and preventing breakage. .

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Abstract

The present invention discloses a lead bending device for axial components, wherein the inner side of a first base plate and the inner side of a second base plate are connected to each other and can be moved and fixed, a first groove is provided on the upper surface of the first base plate, a second groove is provided on the upper surface of the second base plate, the first groove and the second groove correspond to each other and together form a mounting groove, a first bending plate and a second bending plate are respectively provided on the outer side of the first base plate and the outer side of the second base plate and can be moved and fixed, a plurality of first bending grooves are provided on the upper surface of the first bending plate, a plurality of second bending grooves are provided on the upper surface of the second bending plate, and a pressing plate is located above the mounting groove. The present invention can install a plurality of axial component bodies of different sizes, and the bending points of the leads at both ends of the axial components can be adjusted according to the pad distances of different printed circuit boards, thereby expanding the applicable scope of the lead bending device and improving the efficiency of the lead bending operation.
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Description

Technical Field

[0001] The invention relates to an auxiliary processing device for an axial lead component, in particular to a lead bending device for an axial component. Background Art

[0002] Components used in aerospace electronic and electrical products usually have certain forming technology requirements for their lead ends. For example, the aerospace industry standards require that the leads at both ends of axial components be bent to avoid damage to the component body or leads and to provide stress relief. The aerospace industry standards also require that special forming tools be used to form the leads of axial components.

[0003] At present, traditional lead bending tools used for axial components can only hold one axial component of the same model at a time, and can only bend the leads of one axial component at a time. This is not only inefficient, but also the bending position is fixed when using traditional tools to bend the leads. It is impossible to adjust and select the bending point according to the pad spacing of different printed circuit boards, which is inconvenient to use. After being soldered to the printed circuit board, it cannot eliminate stress and may eventually cause the leads to break. Summary of the invention

[0004] The purpose of the present invention is to provide a lead bending device which can simultaneously install multiple axial components and is applicable to axial components of different models in order to solve the above-mentioned problem.

[0005] The present invention achieves the above-mentioned purpose through the following technical solutions:

[0006] A lead bending device for an axial component comprises a first base plate, a second base plate, a first bending plate, a second bending plate and a pressing plate, wherein the first base plate and the second base plate are arranged side by side in a transverse manner and are parallel to each other, the inner side of the first base plate and the inner side of the second base plate are connected to each other and can move in directions away from and close to each other and can be fixed to each other, a first groove is provided on the upper surface of the first base plate, the first groove is open on a groove wall on one side of the second base plate, a second groove is provided on the upper surface of the second base plate, the second groove is open on a groove wall on one side of the first base plate, the first groove and the second groove correspond to each other and jointly form a mounting groove with the same height as the groove bottom, the first bending plate and the second bending plate are respectively arranged on the outer side of the first base plate and the outer side of the second base plate, the inner side of the first bending plate and the The outer sides of the first base plate are connected to each other and can move in directions away from and approaching each other and can be fixed to each other. The inner side of the second bending plate is connected to the outer side of the second base plate and can move in directions away from and approaching each other and can be fixed to each other. The upper surface of the first bending plate is provided with a plurality of first bending grooves for bending the leads of the axial components. The plurality of first bending grooves are parallel to each other and are all located in the area corresponding to the mounting groove. The upper surface of the second bending plate is provided with a plurality of second bending grooves for bending the leads of the axial components. The plurality of second bending grooves and the plurality of first bending grooves are respectively located on both sides of the mounting groove and correspond one to one. The pressing plate is located above the mounting groove. The pressing plate is connected to the first base plate or the second base plate and can move vertically and can be fixed to each other.

[0007] In the above structure, a movable connection structure that can change the distance between the first base plate and the second base plate is formed between the first base plate and the second base plate. The mounting groove formed between the first base plate and the second base plate is used to install multiple axial component bodies. The width of the mounting groove can be adjusted as needed to adapt to the installation requirements of axial components of different sizes; a movable connection structure that can change the distance is formed between the first bending plate and the first base plate, and between the second bending plate and the second base plate. This structure can adapt to the bending requirements of different lead bending positions; the pressure plate is used to press down and fix multiple axial component bodies to facilitate the bending operation of the leads.

[0008] Preferably, in order to realize the movable connection and fixing function between the first bottom plate and the second bottom plate without affecting the installation of axial components and the lead bending operation, two vertical sliding shafts and a vertical bottom plate screw are provided on the inner side of the bottom of the first bottom plate, and the bottom plate screw is located between the two sliding shafts. Three outwardly protruding and transverse bottom plate convex pieces are provided on the inner side of the bottom of the second bottom plate, and strip-shaped bottom plate sliding holes are provided on the bottom plate convex pieces. The two sliding shafts pass through the corresponding two bottom plate sliding holes, and the bottom plate screw passes through the corresponding bottom plate sliding holes and is connected to the nut. Alternatively, the sliding shaft and the bottom plate screw can also be arranged on the second bottom plate, and the bottom plate convex piece can also be arranged on the first bottom plate.

[0009] Preferably, in order to realize the movable connection and fixing function between the first bottom plate and the first bending plate, and between the second bottom plate and the second bending plate without affecting the installation of axial components and the lead bending operation, three outwardly protruding and transverse first bending plate convex pieces are provided on the inner side of the bottom of the first bending plate, and a strip-shaped first bending plate sliding hole is provided on the first bending plate convex piece. Two vertical first sliding posts and a vertical first bending plate screw are provided on the outer side of the bottom of the first bottom plate. The first bending plate screw is located between the two first sliding posts, and the two first sliding posts pass through the corresponding two first bending plate sliding holes The first bending plate screw passes through the corresponding first bending plate sliding hole and is connected to the nut; the inner side of the bottom of the second bending plate is provided with three outwardly protruding and transverse second bending plate convex pieces, and the second bending plate convex pieces are provided with a strip-shaped second bending plate sliding hole. The outer side of the bottom of the second bottom plate is provided with two vertical second sliding columns and a vertical second bending plate screw. The second bending plate screw is located between the two second sliding columns. The two second sliding columns pass through the corresponding two second bending plate sliding holes. The second bending plate screw passes through the corresponding second bending plate sliding holes and is connected to the nut.

[0010] Furthermore, in order to facilitate the stable placement of the device, the bottom ends of the first sliding column and the second sliding column are respectively provided with end columns with larger diameters to form a supporting base for supporting the lead bending device.

[0011] Furthermore, in order to facilitate the guidance and positioning of the leads of the axial components, a plurality of first bottom plate grooves are provided on the outer side of the upper portion of the first bottom plate, and a plurality of second bottom plate grooves are provided on the outer side of the upper portion of the second bottom plate, and the plurality of first bottom plate grooves, the plurality of second bottom plate grooves, the plurality of first bending grooves and the plurality of second bending grooves correspond to each other one by one. The depths of the first bottom plate grooves, the second bottom plate grooves, the first bending grooves and the second bending grooves are determined according to actual needs.

[0012] Preferably, in order to facilitate the quick assembly and disassembly of the pressure plate and the base plate, vertical clamping strips are respectively provided at both ends of the pressure plate, and a vertical open slot with an open lower end is provided on the clamping strip. Horizontal studs are respectively provided at both ends of the first base plate or the second base plate, and nuts are mounted on the studs. The two clamping strips can be respectively clamped on the two studs through the open slots.

[0013] Preferably, in order to protect the lead wire from wear, the first bending groove and the second bending groove are both semicircular grooves, and the outer edge of the first bending groove and the outer edge of the second bending groove are both arc transitions.

[0014] Preferably, in order to protect the leads from wear and tear, the pressing plate, the first bottom plate, the second bottom plate, the first bending plate and the second bending plate are all plastic plates.

[0015] The beneficial effects of the present invention are:

[0016] The present invention designs the first base plate and the second base plate as a movable connection structure that can change the distance between the two. The width of the installation groove formed between the first base plate and the second base plate can be adjusted as needed, so that a plurality of axial component bodies of different sizes can be installed in the installation groove, thereby expanding the application scope of the lead bending device and improving the efficiency of the lead bending operation; by designing the first bending plate and the first base plate, and the second bending plate and the second base plate as movable connection structures that can change the distance between the two, this structure can adapt to the bending requirements of different lead bending positions, and the bending points of the leads at both ends of the axial component can be adjusted according to the pad distances of different printed circuit boards, further expanding the application scope of the lead bending device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is one of the three-dimensional views of the lead bending device for the axial component of the present invention, and the view is a top view;

[0018] Figure 2 This is the second stereoscopic view of the lead bending device for axial components of the present invention, which is a bottom-up view;

[0019] Figure 3 This is a three-dimensional diagram of the lead bending device for the axial component of the present invention when in use, and the figure shows a top view effect. DETAILED DESCRIPTION

[0020] The present invention will be further described below in conjunction with the accompanying drawings:

[0021] like Figure 1 and Figure 2As shown, the lead bending device of the axial component of the present invention comprises a first bottom plate 2, a second bottom plate 4, a first bending plate 1, a second bending plate 5 and a pressing plate 3, the first bottom plate 2 and the second bottom plate 4 are arranged in parallel and parallel to each other, the inner side of the first bottom plate 2 and the inner side of the second bottom plate 4 are connected to each other and can move in the direction of moving away from and approaching each other and can be fixed to each other, the upper surface of the first bottom plate 2 is provided with a first groove 20, the first groove 20 is close to the groove wall opening on one side of the second bottom plate 4, the upper surface of the second bottom plate 4 is provided with a second groove 40, the second groove 40 is close to the first bottom plate 2 The side groove wall is open, the first groove 20 and the second groove 40 correspond to each other and jointly form a mounting groove with the same height as the groove bottom, the first bending plate 1 and the second bending plate 5 are respectively arranged on the outer side of the first bottom plate 2 and the outer side of the second bottom plate 4, the inner side of the first bending plate 1 and the outer side of the first bottom plate 2 are connected to each other and can move in the direction of moving away from and approaching each other and can be fixed to each other, the inner side of the second bending plate 5 and the outer side of the second bottom plate 4 are connected to each other and can move in the direction of moving away from and approaching each other and can be fixed to each other, and the upper surface of the first bending plate 1 is provided with a plurality of axial components for bending (see Figure 3 Axial components 6) leads (see Figure 3 The first bending groove 12 of the lead 61), the multiple first bending grooves 12 are parallel to each other and are all located in the area corresponding to the mounting groove, the upper surface of the second bending plate 5 is provided with multiple second bending grooves 52 for bending the leads of the axial components, the multiple second bending grooves 52 and the multiple first bending grooves 12 are respectively located on both sides of the mounting groove and correspond one to one, the pressing plate 3 is located above the mounting groove, the pressing plate 3 is connected to the first base plate 2 or the second base plate 4 and can move vertically and can be fixed to each other.

[0022] like Figure 1-Figure 3 As shown, the basic working principle of the lead bending device of the axial component of the present invention is as follows:

[0023] When in use, first adjust the distance between the first base plate 2 and the second base plate 4 so that the width of the mounting groove can just accommodate the body of the axial component 6, then fix the first base plate 2 and the second base plate 4, place the bodies of multiple axial components 6 in the mounting groove, and place the leads 61 at both ends of the axial component 6 in the corresponding first bending groove 12 and second bending groove 52 respectively. After confirming the lead bending point according to the distance between the pads of the printed circuit board, adjust the distance between the first bending plate 1 and the first base plate 2 and the distance between the second base plate 4 and the second bending plate 5. Visually, the distance between the two should be roughly symmetrical and equal. Then fix the first bending plate 1 and the first base plate 2 and the second base plate 4 and the second bending plate 5. Finally, place the pressing plate 3 on the body of the axial component 6, and make the pressing plate 3 press the body of the axial component 6 and then fix it. The installation of the axial component 6 is completed, and then the leads 61 can be bent one by one.

[0024] like Figure 1-Figure 3 As shown, a variety of more optimized specific structures of the present invention are also disclosed below. According to actual needs, one or more of the following structures can be superimposed and combined with the above structure to form a more optimized technical solution.

[0025] In order to realize the movable connection and fixing function between the first bottom plate 2 and the second bottom plate 4 without affecting the installation and lead bending operation of the axial components 6, two vertical sliding shafts 24 and a vertical bottom plate screw 25 are provided on the inner side of the bottom of the first bottom plate 2, and the bottom plate screw 25 is located between the two sliding shafts 24. Three outwardly protruding and transverse bottom plate convex pieces 42 are provided on the inner side of the bottom of the second bottom plate 4. The bottom plate convex pieces 42 are provided with strip-shaped bottom plate sliding holes 43. The two sliding shafts 24 pass through the corresponding two bottom plate sliding holes 43, and the bottom plate screw 25 passes through the corresponding bottom plate sliding holes 43 and is connected with the nut. Alternatively, the sliding shaft 24 and the bottom plate screw 25 can also be arranged on the second bottom plate 4, and the bottom plate convex piece 42 can also be arranged on the first bottom plate 2. The bottom plate sliding hole 43 of this structure can realize a good limiting guide function, and at the same time, the first bottom plate 2 and the second bottom plate 4 can be quickly fixed by cooperating with a bottom plate screw 25 and a nut, which is very convenient.

[0026] In order to realize the movable connection and fixing function between the first base plate 2 and the first bending plate 1, and between the second base plate 4 and the second bending plate 5 without affecting the installation and lead bending operation of the axial component 6, three outwardly protruding and transverse first bending plate protrusions 10 are provided on the inner side of the bottom of the first bending plate 1, and a strip-shaped first bending plate sliding hole 11 is provided on the first bending plate protrusion 10. Two vertical first sliding columns and a vertical first bending plate screw 23 are provided on the outer side of the bottom of the first base plate 2. The first bending plate screw 23 is located between the two first sliding columns, and the two first sliding columns pass through the corresponding two first bending plate sliding holes 11 , the first bending plate screw 23 passes through the corresponding first bending plate sliding hole 11 and is connected to the nut; the inner side of the bottom of the second bending plate 5 is provided with three outwardly convex and transverse second bending plate convex pieces 50, and the second bending plate convex pieces 50 are provided with a strip-shaped second bending plate sliding hole 51, and the outer side of the bottom of the second bottom plate 4 is provided with two vertical second sliding columns and a vertical second bending plate screw 45, and the second bending plate screw 45 is located between the two second sliding columns, and the two second sliding columns pass through the corresponding two second bending plate sliding holes 51, and the second bending plate screw 45 passes through the corresponding second bending plate sliding hole 51 and is connected to the nut. The first bending plate sliding hole 11 and the second bending plate sliding hole 51 of this structure can realize a good limiting guiding function, and at the same time, a first bending plate screw 23 and a second bending plate screw 45 cooperate with the corresponding nut to realize the rapid fixation between the first bottom plate 2 and the first bending plate 1, and between the second bottom plate 4 and the second bending plate 5, which is very convenient.

[0027] In order to facilitate the stable placement of the device, the bottom end of the first sliding column is provided with an end column with a larger diameter to form a first support base 22 for supporting the lead bending device, and the bottom end of the second sliding column is provided with an end column with a larger diameter to form a second support base 44 for supporting the lead bending device. The two first support bases 22 and the two second support bases 44 can stably support the entire lead bending device.

[0028] In order to facilitate the guiding and positioning of the leads 61 of the axial components 6, a plurality of first base plate grooves 21 are provided on the upper outer side of the first base plate 2, and a plurality of second base plate grooves 41 are provided on the upper outer side of the second base plate 4. The plurality of first base plate grooves 21, the plurality of second base plate grooves 41, the plurality of first bending grooves 12 and the plurality of second bending grooves 52 correspond one to one.

[0029] In order to facilitate the quick assembly and disassembly of the pressing plate 3 and the bottom plate, the two ends of the pressing plate 3 are respectively provided with vertical clamping strips 30, and the clamping strips 30 are provided with vertical opening slots 31 with openings at the lower ends. The two ends of the first bottom plate 2 (or the second bottom plate 4) are respectively provided with horizontal studs 26, and nuts are mounted on the studs 26. The two clamping strips 30 can be respectively clamped on the two studs 26 through the opening slots 31. When in use, it is only necessary to loosen the corresponding nuts, clamp the two clamping strips 30 on the pressing plate 3 on the two studs 26 through the opening slots 31, and then tighten the nuts to complete the compression installation of the axial component 6.

[0030] In order to protect the lead wire 61 from wear, the first bending groove 12 and the second bending groove 52 are both semicircular grooves, and the outer edges of the first bending groove 12 and the second bending groove 52 are both arc transitions.

[0031] In order to protect the lead wire 61 from being worn, the pressing plate 3, the first bottom plate 2, the second bottom plate 4, the first bending plate 1 and the second bending plate 5 are all plastic plates.

[0032] The above embodiments are only preferred embodiments of the present invention and are not limitations of the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.

Claims

1. A lead bending device for axial components, characterized in that: The invention comprises a first bottom plate, a second bottom plate, a first bending plate, a second bending plate and a pressing plate, wherein the first bottom plate and the second bottom plate are arranged in parallel and parallel to each other, the inner side of the first bottom plate and the inner side of the second bottom plate are connected to each other and can move in directions away from and close to each other and can be fixed to each other, the upper surface of the first bottom plate is provided with a first groove, the first groove is open on one side of the groove wall close to the second bottom plate, the upper surface of the second bottom plate is provided with a second groove, the second groove is open on one side of the groove wall close to the first bottom plate, the first groove and the second groove correspond to each other and jointly form a mounting groove with the same groove bottom height, the The first bending plate and the second bending plate are respectively arranged on the outer side of the first bottom plate and the outer side of the second bottom plate, the inner side of the first bending plate and the outer side of the first bottom plate are connected to each other and can move in the direction of moving away from and approaching each other and can be fixed to each other, the inner side of the second bending plate and the outer side of the second bottom plate are connected to each other and can move in the direction of moving away from and approaching each other and can be fixed to each other, the upper surface of the first bending plate is provided with a plurality of first bending grooves for bending the leads of the axial components, the plurality of first bending grooves are parallel to each other and are all located in the area corresponding to the mounting groove, the upper surface of the second bending plate is provided with a plurality of A second bending groove for bending the leads of the axial components, the plurality of second bending grooves and the plurality of first bending grooves are respectively located on both sides of the mounting groove and correspond one to one, the pressing plate is located above the mounting groove, the pressing plate is connected to the first bottom plate or the second bottom plate and can move vertically and can be fixed to each other; two vertical sliding shafts and a vertical bottom plate screw are provided on the inner side of the bottom of the first bottom plate, the bottom plate screw is located between the two sliding shafts, three outwardly protruding and horizontal bottom plate convex pieces are provided on the inner side of the bottom of the second bottom plate, the bottom plate convex pieces are provided with strip-shaped bottom plate sliding holes, and the two sliding The shaft passes through the corresponding two bottom plate sliding holes, and the bottom plate screw passes through the corresponding bottom plate sliding holes and is connected to the nut; the bottom inner side of the first bending plate is provided with three outwardly convex and transverse first bending plate convex pieces, and the first bending plate convex pieces are provided with strip-shaped first bending plate sliding holes, and the bottom outer side of the first bottom plate is provided with two vertical first sliding columns and a vertical first bending plate screw, the first bending plate screw is located between the two first sliding columns, the two first sliding columns pass through the corresponding two first bending plate sliding holes, and the first bending plate screw passes through the corresponding first bending plate sliding holes and is connected to the nut;The bottom inner side of the second bending plate is provided with three outwardly protruding and transverse second bending plate convex pieces, the second bending plate convex pieces are provided with strip-shaped second bending plate sliding holes, the bottom outer side of the second bottom plate is provided with two vertical second sliding posts and a vertical second bending plate screw, the second bending plate screw is located between the two second sliding posts, the two second sliding posts pass through the corresponding two second bending plate sliding holes, and the second bending plate screw passes through the corresponding second bending plate sliding holes and is connected to the nut. ; 2. The lead bending device for axial components according to claim 1, characterized in that: The bottom ends of the first sliding column and the second sliding column are respectively provided with end columns with larger diameters to form a supporting base for supporting the lead bending device.

3. The lead bending device for axial components according to claim 1, characterized in that: A plurality of first bottom plate grooves are provided on the outer upper part of the first bottom plate, and a plurality of second bottom plate grooves are provided on the outer upper part of the second bottom plate. The plurality of first bottom plate grooves, the plurality of second bottom plate grooves, the plurality of first bending grooves and the plurality of second bending grooves correspond one to one.

4. The lead bending device for an axial component according to any one of claims 1 to 3, characterized in that: The two ends of the pressure plate are respectively provided with vertical clamping strips, and the clamping strips are provided with vertical open slots with an open lower end. The two ends of the first base plate or the two ends of the second base plate are respectively provided with horizontal studs and nuts are mounted on the studs. The two clamping strips can be respectively clamped on the two studs through the open slots.

5. The lead bending device for an axial component according to any one of claims 1 to 3, characterized in that: The first bending groove and the second bending groove are both semicircular grooves, and the outer edges of the first bending groove and the outer edges of the second bending groove are both in arc transition.

6. The lead bending device for an axial component according to any one of claims 1 to 3, characterized in that: The pressing plate, the first bottom plate, the second bottom plate, the first bending plate and the second bending plate are all plastic plates.

Citation Information

Patent Citations

  • Lead bending device of axial component

    CN213856779U