A gas-fired steam fire control method and transmission system

Through the intelligent automatic control system, the firepower of steam equipment is monitored and adjusted, the problem of inaccurate firepower adjustment of existing steam equipment is solved, stable control of steam temperature and pressure is achieved, and the efficiency and safety of use are improved.

CN112228857BActive Publication Date: 2025-03-14FOSHAN SANSHUI XINCHENG KITCHENWARE EQUIP CO LTD
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Patent Information

Application Number
CN202011260422.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-12
Publication Date
2025-03-14
Estimated Expiration
2040-11-12

AI Technical Summary

Technical Problem

During the steam use process, the firepower adjustment of existing steam equipment is not accurate enough, resulting in insufficient or excessive steam volume, resulting in raw or overcooked food, and the equipment is not energy-saving, affecting the environment.

Method used

A gas-fired steam firepower transmission system is adopted, including an independent steam chamber, an intelligent automatic control system, a total steam output pipeline and a steam generator. The intelligent automatic control system automatically adjusts the firepower of the steam generator by monitoring the steam pressure, temperature and gas flow in real time to ensure the constant pressure and constant temperature state of the steam output.

Benefits of technology

It realizes stable control of steam temperature and pressure, reduces the need for manual regulation, improves the stability and safety of steam use, saves energy, and reduces environmental impact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a gas-fired steam fire control method and a transmission system, comprising an independent steam chamber, an intelligent automatic control system, etc. The intelligent automatic control system controls a steam generator by communication, and a steam output end of the steam generator is connected to a total steam output pipeline. The intelligent automatic control system automatically obtains real-time data of steam pressure and steam temperature at a steam output port and a gas flow rate at a gas inlet, and then determines whether the current output steam is in a constant pressure state, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow rate, so as to ensure that the steam pressure value and steam temperature at the steam output port reach a constant pressure and a constant temperature, so that the steam pressure can be stably controlled within a preset pressure range P, thereby greatly improving the stability and safety of steam use, reducing manual maintenance and steam waste, achieving significant energy-saving effects, being economical and environmentally friendly, fully and effectively utilizing resources, avoiding energy waste, and achieving the purpose of intelligent energy saving.
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Description

Technical Field

[0001] The invention relates to the field of steam, and in particular to a gas-fired steam fire control method and a transmission system. Background Art

[0002] With the increasing demand for steam in daily life and production, users are more and more in urgent need of energy-saving and intelligent steam. However, during use, due to the different usage of steaming equipment, the firepower and steaming time can only be adjusted and controlled manually, and corresponding adjustments need to be made according to actual usage needs. On the one hand, it causes a large workload for consumers and reduces work efficiency. On the other hand, due to the manual adjustment, the firepower adjustment control is not accurate enough, which easily leads to difficulty in controlling the steaming time of food, resulting in food being undercooked due to insufficient steam, or excessive steam causing food to be overcooked and steam wasted.

[0003] In addition, the steamer equipment requires high firepower, is not energy-saving, affects the environment and has no automation. The pressure cannot be controlled during the steam delivery process, and it is impossible to properly reduce the fuel supply and reduce the firepower, resulting in the release of excessive steam and energy waste. Summary of the invention

[0004] In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0005] A gas-fired steam fire transmission system, characterized in that it comprises an independent steam chamber, an intelligent automatic control system, a total steam output pipeline and a steam generator, the intelligent automatic control system controls the steam generator by communication, the steam output end of the steam generator is connected to the total steam output pipeline, the total steam output pipeline is provided with a pressure sensor, the output end of the pressure sensor is communicatively connected to the signal input end of the intelligent automatic control system, the steam output end of the steam generator is connected to the steam input end of the independent steam chamber through the total steam output pipeline, the steam input end of the independent steam chamber is connected to the steam input pipeline, and a plurality of steam output ports are provided in the independent steam chamber , the steam input pipeline is connected to the steam output port, a temperature probe is installed in the independent steam chamber, a steam temperature display and a timer are installed on the outer surface of the independent steam chamber, a temperature sensing part of the steam temperature display is arranged in the independent steam chamber, the temperature probe is connected to the temperature sensing part, the total steam output pipeline is also connected to a gas pipeline, the gas pipeline is connected to the independent steam output port, a steam solenoid valve is installed on the gas pipeline and the steam input pipeline, the controlled end of the steam solenoid valve is communicatively connected to the signal output end of the intelligent automatic control system, the total steam output pipeline is also installed with a pressure relief valve, and the pressure relief valve is connected to the steam generator;

[0006] It is characterized by comprising the following steps:

[0007] S1: Open the steam outlet and the independent steam outlet or set the use time of the steam outlet through the timer;

[0008] S2: The intelligent automatic control system automatically starts the corresponding steam generator according to the corresponding steam output port and the independent steam output port;

[0009] S3: The intelligent automatic control system automatically obtains the real-time data of steam pressure and steam temperature at the steam output port and the gas flow rate at the gas inlet. Based on the real-time data of steam pressure, steam temperature and gas flow rate, it determines whether the current output steam is in a constant pressure state, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow rate to ensure that the steam pressure value and steam temperature at the steam output port reach constant pressure and constant temperature.

[0010] S4: The independent steam outlet does not need to display the steam temperature, and the independent steam outlet only needs to maintain the state of being transported at the steam pressure P1. The steam is discharged from the steam generator and passes through the total steam output pipeline and the gas pipeline to reach the independent steam outlet. The steam outlet in the independent steam chamber needs to display the steam temperature. When the steam temperature does not reach the constant steam temperature T, the entire steam is output at the steam pressure P1. When the steam temperature reaches the constant steam temperature T, it is output at the steam pressure P0, P1>P0;

[0011] S5: When the independent steam outlet and steam outlet are all on, the intelligent automatic control system automatically 3 / h to supply and simultaneously open and ignite a corresponding number of steam generators. After normal operation, the intelligent automatic control system detects whether the gas is sufficient based on the real-time data of the gas flow meter. When the gas flow is insufficient, the intelligent automatic control system issues an alarm and increases the firepower level of the steam generator accordingly to ensure that the gas flow is within 2m 3 / h±0.2m 3 / h range.

[0012] S6: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, the intelligent automatic control system detects that the steam pressure value at the steam outlet reaches the steam pressure P1. The intelligent automatic control system calculates the calculus dp1 according to the increase and decrease of the steam pressure. Assuming the current pressure is P2 and the time is t2, To calculate the value of dp1, and then dynamically adjust the firepower of the steam generator according to the value of dp1, to ensure that under the constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P, achieving a constant pressure state;

[0013] S7: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, when the intelligent automatic control system detects that the pressure of the steam input pipeline does not reach the steam pressure P1, it can be determined that there is insufficient gas. The intelligent automatic control system will increase the firepower level of the steam generator while issuing a voice alarm. The increased firepower level of the steam generator is determined by the difference between the current steam pressure P3 and the initial steam pressure P1, that is, △P=P1-P3, ensuring that under a constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P to achieve a constant pressure state. When the temperature has not reached the constant steam temperature T, the system works at the steam pressure P1. When all temperatures reach the constant steam temperature T, the intelligent automatic control system will decide how much to reduce the firepower level according to the numerical value of △P=P1-P0. When the pressure drops to near P0, the calculus algorithm is used to control the steam pressure to be near the preset pressure range P.

[0014] As a further solution of the present invention: the preset pressure range of the steam pressure is P=P1±PX, or P=P0±PX, and the value range of P is 0.07MPa~0.1MPa. When there is a special pressure increase to 0.15MPa, the intelligent automatic control system will automatically shut down the steam generator.

[0015] As a further solution of the present invention: when the calculated numerical range of dp1 is greater than zero and less than 0.5, the firepower gear of the steam generator is kept unchanged, and the preset pressure range P is kept between 0.07 MPa and 0.1 MPa; when the calculated numerical range of dp1 is greater than 0.5 and less than 1, the firepower gear of the steam generator should be reduced, and the intelligent automatic control system will decide how much to reduce the firepower gear according to the numerical value of △P, and control the preset pressure range P between 0.07 MPa and 0.1 MPa; when the calculated numerical range of dp1 is less than 0, the firepower gear of the steam generator should be increased, and the intelligent automatic control system will decide how much to increase the firepower gear of the steam generator according to the numerical value of △P, and control the preset pressure range P between 0.07 MPa and 0.1 MPa.

[0016] As a further solution of the present invention: when receiving the closing instruction, the intelligent automatic control system stops inputting steam to the steam output port, and the steam generator is also closed accordingly, and the intelligent automatic control system delays closing one of the steam output ports to achieve the purpose of relieving pressure.

[0017] As a further solution of the present invention: the constant steam temperature T is 100°C.

[0018] As a further solution of the present invention: a water inlet and a gas inlet are provided on one side of the steam generator, a gas flow meter is installed on the gas inlet, and a signal output end of the gas flow meter is communicatively connected to a signal input end of the intelligent automatic control system.

[0019] As a further solution of the present invention: the output ends of the temperature sensing unit and the temperature probe are communicatively connected to the signal input end of the intelligent automatic control system.

[0020] As a further solution of the present invention: the steam generator includes a pulse igniter, a fire grate burner and a gas electromagnetic switch valve, the output end of the pulse igniter is communicated with the signal input end of the fire grate burner, one side of the gas electromagnetic switch valve is connected to the gas inlet, the fire grate burner is connected to the gas inlet through the gas electromagnetic switch valve, the controlled end of the pulse igniter is communicated with the signal output end of the intelligent automatic control system, the signal output end of the intelligent automatic control system is connected to a relay switch, and the output end of the relay switch is communicated with the pulse igniter.

[0021] As a further solution of the present invention: the intelligent automatic control system is respectively connected to a switching automatic system and a conventional manual system, and the switching automatic system and the conventional manual system are respectively connected to a power supply.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention is easy to control, has significant energy-saving effect, and has stable system operation, so that the steam temperature or steam pressure of the output steam is maintained within a preset pressure range and a preset temperature range, achieving the purpose of sealed steaming at a constant temperature and pressure, with significant energy-saving effect, economy and environmental protection, full and effective use of resources, avoiding energy waste, achieving the purpose of intelligent energy saving, and facilitating practical promotion and application.

[0024] 2. The steam fire control method provided by the present invention automatically obtains the real-time data of steam pressure and steam temperature at the steam output port and the gas flow rate at the gas inlet through an intelligent automatic control system, and judges whether the current output steam is in a constant pressure state according to the real-time data of steam pressure and steam temperature, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow rate to ensure that the steam pressure value and steam temperature at the steam output port reach constant pressure and constant temperature, so that the steam pressure can be stably controlled within the preset pressure range P, the steam pressure is stable, and the fluctuation range is small, which greatly improves the stability and safety of steam use, reduces manual maintenance and steam waste, is not only convenient to adjust, but also can automatically steam and achieve high efficiency and energy saving in the sealed steaming process.

[0025] 3. The steam firepower control method provided by the present invention automatically obtains the gas flow at the gas inlet through the intelligent automatic control system according to the working state of the steam generator to adjust the gas flow at the gas inlet. The intelligent automatic control system then detects whether the gas is sufficient according to the real-time data of the gas flow meter. When the gas flow is insufficient, the intelligent automatic control system issues an alarm and increases the firepower gear of the steam generator accordingly to ensure that the gas flow is within a certain range, avoiding excessive or insufficient gas consumption, resulting in gas waste, thereby saving energy and reducing user costs.

[0026] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0028] Figure 1 It is a structural principle diagram of the present invention;

[0029] Figure 2 It is a connection principle diagram of the steam generator of the present invention.

[0030] In the figure: 1-independent steam chamber; 2-intelligent automatic control system; 21-relay switch; 22-switching automatic system; 23-conventional manual system; 24-power supply; 3-total steam output pipeline; 31-pressure sensor; 32-gas pipeline; 33-pressure relief valve; 4-steam generator; 41-water inlet; 42-steam inlet; 43-pulse igniter; 44-fire grate burner; 45-gas solenoid switch valve; 46-gas flow meter; 5-independent steam output port; 6-steam solenoid valve; 111-steam input pipeline; 112-steam output port; 113-temperature probe; 114-steam temperature display. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] See also Figures 1-2In an embodiment of the present invention, a gas-fired steam fire transmission system is characterized in that it includes an independent steam chamber 1, an intelligent automatic control system 2, a total steam output pipeline 3 and a steam generator 4, wherein the intelligent automatic control system 2 communicates and controls the steam generator 4, the steam output end of the steam generator 4 is connected to the total steam output pipeline 3, the total steam output pipeline 3 is provided with a pressure sensor 31, the output end of the pressure sensor 31 is communicatively connected to the signal input end of the intelligent automatic control system 2, the steam output end of the steam generator 4 is connected to the steam input end of the independent steam chamber 1 through the total steam output pipeline 3, the steam input end of the independent steam chamber 1 is connected to the steam input pipeline 111, a plurality of steam output ports 112 are provided in the independent steam chamber 1, the The steam input pipeline 111 is connected to the steam output port 112, and a temperature probe 113 is installed in the independent steam chamber 1. A steam temperature display 114 and a timer are installed on the outer surface of the independent steam chamber 1. The temperature sensing part of the steam temperature display 114 is arranged in the independent steam chamber 1, and the temperature probe 113 is connected to the temperature sensing part. The total steam output pipeline 3 is also connected to a gas pipeline 32, and the gas pipeline 32 is connected to the independent steam output port 5. A steam solenoid valve 6 is installed on the gas pipeline 32 and the steam input pipeline 111, and the controlled end of the steam solenoid valve 6 is communicatively connected to the signal output end of the intelligent automatic control system 2. The total steam output pipeline 3 is also installed with a pressure relief valve 33, and the pressure relief valve 33 is connected to the steam generator 4.

[0033] A water inlet 41 and a gas inlet 42 are provided on one side of the steam generator 4 . A gas flow meter 46 is installed on the gas inlet 42 . A signal output end of the gas flow meter 46 is communicatively connected to a signal input end of the intelligent automatic control system 2 .

[0034] The output end of the temperature sensing unit and the temperature probe 113 is communicatively connected to the signal input end of the intelligent automatic control system 2 .

[0035] The steam generator 4 includes a pulse igniter 43, a fire grate burner 44 and a gas electromagnetic switch valve 45. The output end of the pulse igniter 43 is communicated with the signal input end of the fire grate burner 44. One side of the gas electromagnetic switch valve 45 is connected to a gas inlet 42. The fire grate burner 44 is connected to the gas inlet 42 through the gas electromagnetic switch valve 45. The controlled end of the pulse igniter 43 is communicated with the signal output end of the intelligent automatic control system 2. The signal output end of the intelligent automatic control system 2 is connected to a relay switch 21. The output end of the relay switch 21 is communicated with the pulse igniter 43.

[0036] The intelligent automatic control system 2 is connected to a switching automatic system 22 and a conventional manual system 23 respectively, and the switching automatic system 22 and the conventional manual system 23 are connected to a power source 24 respectively.

[0037] A gas-fired steam fire control method, characterized in that it comprises the following steps:

[0038] S1: Open the steam outlet 112 and the independent steam outlet 5 or set the use time of the steam outlet 112 by a timer;

[0039] S2: The intelligent automatic control system 2 automatically starts the corresponding steam generator 4 according to the corresponding steam output port 112 and the independent steam output port 5;

[0040] S3: The intelligent automatic control system 2 automatically obtains the real-time data of steam pressure and steam temperature at the steam output port 112 and the gas flow rate at the gas inlet, and judges whether the current output steam is in a constant pressure state according to the real-time data of steam pressure, steam temperature and gas flow rate, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow rate to ensure that the steam pressure value and steam temperature of the steam output port 112 reach constant pressure and constant temperature;

[0041] S4: The independent steam output port 5 does not need to display the steam temperature, and the independent steam output port 5 only needs to maintain the state of being transported at the steam pressure P1. The steam is discharged from the steam generator 4 and passes through the total steam output pipeline 3 and the gas pipeline 32 to reach the independent steam output port 5, while the steam output port 112 in the independent steam chamber 1 needs to display the steam temperature. When the steam temperature does not reach the constant steam temperature T, the entire steam is output at the steam pressure P1. When the steam temperature reaches the constant steam temperature T, it is output at the steam pressure P0 (P1>P0);

[0042] S5: When the independent steam outlet 5 and the steam outlet 112 are all on, the intelligent automatic control system 2 automatically starts at a gas flow rate of 2m 3 / h is supplied and the corresponding number of steam generators 4 are turned on and ignited at the same time. After normal operation, the intelligent automatic control system 2 detects whether the gas is sufficient according to the real-time data of the gas flow meter 46. When the gas flow is insufficient, the intelligent automatic control system 2 issues an alarm and increases the fire level of the steam generator 4 accordingly to ensure that the gas flow is within 2m 3 / h±0.2m 3 / h range.

[0043] S6: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, the intelligent automatic control system 2 detects that the steam pressure value of the steam output port 112 reaches the steam pressure P1, and the intelligent automatic control system 2 calculates the calculus dp1 according to the increase and decrease of the steam pressure. Assuming that the current pressure is P2 and the time is t2, The value of dp1 is calculated, and then the firepower of the steam generator 4 is dynamically adjusted according to the value of dp1 to ensure that the steam pressure of the output steam is maintained within the preset pressure range P under the constant temperature state, thus achieving a constant pressure state;

[0044] S7: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, when the intelligent automatic control system 2 detects that the pressure of the steam input pipe 111 does not reach the steam pressure P1, it can be determined that there is insufficient gas. The intelligent automatic control system 2 will increase the firepower level of the steam generator 4 while issuing a voice alarm. The increased firepower level of the steam generator 4 is determined by the difference between the current steam pressure P3 and the initial steam pressure P1, that is, △P=P1-P3, ensuring that under a constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P to achieve a constant pressure state. When the temperature has not reached the constant steam temperature T, the system operates at the steam pressure P1. When all temperatures reach the constant steam temperature T, the intelligent automatic control system 2 will decide how much to reduce the firepower level according to the numerical value of △P=P1-P0. When the pressure drops to near P0, the calculus algorithm is used to control the steam pressure to be near the preset pressure range P.

[0045] The preset pressure range of the steam pressure is P=P1±PX (or P=P0±PX), and the value range of P is 0.07 MPa~0.1 MPa. When there is a special pressure increase to 0.15 MPa, the intelligent automatic control system 2 will automatically shut down the steam generator.

[0046] When the calculated numerical range of dp1 is greater than zero but less than 0.5, the firepower level of the steam generator 4 is kept unchanged, and the preset pressure range P is kept between 0.07 MPa and 0.1 MPa. When the calculated numerical range of dp1 is greater than 0.5 but less than 1, the firepower level of the steam generator 4 should be reduced, and the intelligent automatic control system 2 will decide how much to reduce the firepower level according to the numerical value of △P, and control the preset pressure range P between 0.07 MPa and 0.1 MPa. When the calculated numerical range of dp1 is less than 0, the firepower level of the steam generator 4 should be increased, and the intelligent automatic control system 2 will decide how much to increase the firepower level of the steam generator according to the numerical value of △P, and control the preset pressure range P between 0.07 MPa and 0.1 MPa.

[0047] When receiving the closing instruction, the intelligent automatic control system 2 stops inputting steam to the steam output port 112, and the steam generator 4 is also closed accordingly, and the intelligent automatic control system 2 delays closing one of the steam output ports 112 to achieve the purpose of relieving pressure.

[0048] The constant steam temperature T is 100°C.

[0049] Embodiment 1: The intelligent automatic control system 2 automatically obtains the real-time data of steam pressure and steam temperature at the steam output port 112, and judges whether the current output steam is in a constant pressure state according to the real-time data of steam pressure and steam temperature, and regularly samples and calculates the steam temperature and calculus dp1 to ensure that the steam pressure value and steam temperature of the steam output port 112 reach constant pressure and constant temperature. When all temperatures reach the constant steam temperature T, the calculus algorithm is used to control the steam pressure to be near the preset pressure range P. Therefore, when the calculated value range of dp1 is greater than 0 and less than 0.5, the firepower gear of the steam generator 4 is kept unchanged and kept within the preset pressure range P. The intelligent automatic control system 2 dynamically adjusts the firepower of the steam generator 4 according to the value of dp1 to ensure that under the constant temperature, the steam pressure of the output steam is maintained within the preset pressure range P to achieve a constant pressure state.

[0050] Embodiment 2: The intelligent automatic control system 2 automatically obtains the real-time data of steam pressure and steam temperature at the steam output port 112, and judges whether the current output steam is in a constant pressure state according to the real-time data of steam pressure and steam temperature, and regularly samples and calculates the steam temperature and calculus dp1 to ensure that the steam pressure value and steam temperature of the steam output port 112 reach constant pressure and constant temperature. Within time t1, when the steam temperature reaches the constant steam temperature T, the intelligent automatic control system 2 detects that the pressure of the steam input pipe 111 does not reach the steam pressure P1, then it can be judged Due to insufficient gas, the intelligent automatic control system 2 calculates the calculus dp1 according to the increase and decrease of the steam pressure. When the calculated dp1 has a numerical range less than 0, the firepower level of the steam generator 4 should be increased. The intelligent automatic control system 2 will decide how much to increase the firepower level of the steam generator according to the numerical value of △P. The increased firepower level of the steam generator 4 is determined by the difference between the current steam pressure P3 and the initial steam pressure P1, that is, △P=P1-P3, ensuring that under a constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P to achieve a constant pressure state.

[0051] Embodiment 3: The intelligent automatic control system 2 automatically obtains the real-time data of steam pressure and steam temperature at the steam output port 112, and determines whether the current output steam is in a constant pressure state according to the real-time data of steam pressure and steam temperature, and regularly samples and calculates the steam temperature and calculus dp1 to ensure that the steam pressure value and steam temperature of the steam output port 112 reach constant pressure and constant temperature. When all temperatures reach the constant steam temperature T, the calculus algorithm is used to control the steam pressure to be near the preset pressure range P. When the calculated value range of dp1 is greater than 0.5 and less than 1, the firepower level of the steam generator 4 should be reduced. The intelligent automatic control system 2 will decide how much to reduce the firepower level according to the value of △P, and control the preset pressure range P to reach a constant pressure state.

[0052] Embodiment 4: When the independent steam outlet 5 and the steam outlet 112 are all turned on, the intelligent automatic control system 2 automatically turns on the gas flow rate 2m 3 / h is supplied and the corresponding number of steam generators 4 are turned on and ignited at the same time. After normal operation, the intelligent automatic control system 2 detects whether the gas is sufficient according to the real-time data of the gas flow meter 46. When the gas flow is insufficient, the intelligent automatic control system 2 issues an alarm and increases the fire level of the steam generator 4 accordingly to ensure that the gas flow is within 2m 3 / h±0.2m 3 / h range, avoiding excessive or insufficient gas consumption, which would lead to gas waste, thus saving energy and reducing user costs.

[0053] The steam fire control method provided by the present invention automatically obtains the real-time data of steam pressure, steam temperature and gas flow at the gas inlet 42 at the steam output port 112 through the intelligent automatic control system 2, and judges whether the current output steam is in a constant pressure state according to the real-time data of steam pressure and steam temperature, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow, so as to ensure that the steam pressure value and steam temperature of the steam output port 112 reach constant pressure and constant temperature, so that the steam pressure can be stably controlled within the preset pressure range P, the steam pressure is stable and the fluctuation range is small, which greatly improves the stability and safety of steam use, reduces manual maintenance and steam waste, is not only convenient to adjust, but also can automatically steam and achieve high efficiency and energy saving in the sealed steaming process.

[0054] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A gas-fired steam power transmission system, characterized in that: The invention comprises an independent steam chamber, an intelligent automatic control system, a total steam output pipeline and a steam generator, wherein the intelligent automatic control system controls the steam generator by communication, the steam output end of the steam generator is connected to the total steam output pipeline, the total steam output pipeline is provided with a pressure sensor, the output end of the pressure sensor is communicatively connected to the signal input end of the intelligent automatic control system, the steam output end of the steam generator is communicated to the steam input end of the independent steam chamber through the total steam output pipeline, the steam input end of the independent steam chamber is communicated to the steam input pipeline, a plurality of steam output ports are provided in the independent steam chamber, the steam input pipeline is connected to the steam output ports, a temperature probe is installed in the independent steam chamber, a steam temperature display and a time timer are installed on the outer surface of the independent steam chamber, the temperature sensing part of the steam temperature display is arranged in the independent steam chamber, the temperature probe is connected to the temperature sensing part, the total steam output pipeline is also communicated to a gas pipeline, the gas pipeline is connected to the independent steam output port, a steam solenoid valve is installed on the gas pipeline and the steam input pipeline, the controlled end of the steam solenoid valve is communicatively connected to the signal output end of the intelligent automatic control system, the total steam output pipeline is also installed with a pressure relief valve, the pressure relief valve is communicated to the steam generator; The steam generator comprises a pulse igniter, a fire-gear burner and a gas electromagnetic switch valve, and the output end of the pulse igniter is in communication with the signal input end of the fire-gear burner; The intelligent automatic control system is connected to a switching automatic system and a conventional manual system respectively, and the switching automatic system and the conventional manual system are connected to a power supply respectively.

2. According to the gas-fired steam power transmission system of claim 1, a water inlet and a gas inlet are provided on one side of the steam generator, a gas flow meter is installed on the gas inlet, and a signal output end of the gas flow meter is communicatively connected to a signal input end of an intelligent automatic control system.

3. A gas-fired steam power transmission system according to claim 1, characterized in that: The output ends of the temperature sensing part and the temperature probe are communicatively connected to the signal input end of the intelligent automatic control system.

4. A gas-fired steam power transmission system according to claim 1, characterized in that: A gas inlet is connected to one side of the gas solenoid switch valve, and the fire exhaust burner is connected to the gas inlet through the gas solenoid switch valve. The controlled end of the pulse igniter is communicated with the signal output end of the intelligent automatic control system, and the signal output end of the intelligent automatic control system is connected to a relay switch, and the output end of the relay switch is communicated with the pulse igniter.

5. A control method for applying the gas-fired steam power transmission system as claimed in claim 1, characterized in that: The following steps are involved: S1: Open the steam outlet and the independent steam outlet or set the use time of the steam outlet through the timer; S2: The intelligent automatic control system automatically starts the corresponding steam generator according to the corresponding steam output port and the independent steam output port; S3: The intelligent automatic control system automatically obtains the real-time data of steam pressure and steam temperature at the steam output port and the gas flow rate at the gas inlet. Based on the real-time data of steam pressure, steam temperature and gas flow rate, it determines whether the current output steam is in a constant pressure state, and regularly samples and calculates the steam temperature, calculus dp1 and gas flow rate to ensure that the steam pressure value and steam temperature at the steam output port reach constant pressure and constant temperature. S4: The independent steam outlet does not need to display the steam temperature, and the independent steam outlet only needs to maintain the state of being transported at the steam pressure P1. The steam is discharged from the steam generator and passes through the total steam output pipeline and the gas pipeline to reach the independent steam outlet. The steam outlet in the independent steam chamber needs to display the steam temperature. When the steam temperature does not reach the constant steam temperature T, the entire steam is output at the steam pressure P1. When the steam temperature reaches the constant steam temperature T, it is output at the steam pressure P0, P1>P0; S5: When the independent steam outlet and steam outlet are all on, the intelligent automatic control system automatically 3 / h to supply and simultaneously open and ignite a corresponding number of steam generators. After normal operation, the intelligent automatic control system detects whether the gas is sufficient based on the real-time data of the gas flow meter. When the gas flow is insufficient, the intelligent automatic control system issues an alarm and increases the firepower level of the steam generator accordingly to ensure that the gas flow is within 2m 3 / h±0.2m 3 / h range; S6: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, the intelligent automatic control system detects that the steam pressure value at the steam outlet reaches the steam pressure P1. The intelligent automatic control system calculates the calculus dp1 according to the increase and decrease of the steam pressure. Assuming the current pressure is P2 and the time is t2, To calculate the value of dp1, and then dynamically adjust the firepower of the steam generator according to the value of dp1, to ensure that under the constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P, achieving a constant pressure state; S7: Within a certain period of time t1, when the steam temperature reaches the constant steam temperature T, when the intelligent automatic control system detects that the pressure of the steam input pipeline does not reach the steam pressure P1, it is judged that there is insufficient gas. The intelligent automatic control system will increase the firepower level of the steam generator while issuing a voice alarm. The increased firepower level of the steam generator is determined by the difference between the current steam pressure P3 and the initial steam pressure P1, that is, △P=P1-P3, to ensure that under a constant temperature state, the steam pressure of the output steam is maintained within the preset pressure range P to achieve a constant pressure state. When the temperature has not reached the constant steam temperature T, the system works at the steam pressure P1. When all temperatures reach the constant steam temperature T, the intelligent automatic control system will decide how much to reduce the firepower level according to the value of △P=P1-P0. When the pressure drops to near P0, the calculus algorithm is used to control the steam pressure to be near the preset pressure range P.

6. The control method according to claim 5, characterized in that: The preset pressure range of the steam pressure is P=P1±PX, or P=P0±PX, and the value range of P is 0.07 MPa~0.1 MPa. When there is a special pressure increase to 0.15 MPa, the intelligent automatic control system will automatically shut down the steam generator.

7. The control method according to claim 5, characterized in that: When the calculated dp1 value range is greater than zero but less than 0.5, the firepower level of the steam generator is kept unchanged, and the preset pressure range P is kept between 0.07 MPa and 0.1 MPa. When the calculated dp1 value range is greater than 0.5 but less than 1, the firepower level of the steam generator should be reduced. The intelligent automatic control system will decide how much to reduce the firepower level according to the value of △P, and the preset pressure range P is controlled between 0.07 MPa and 0.1 MPa. When the calculated dp1 value range is less than 0, the firepower level of the steam generator should be increased. The intelligent automatic control system will decide how much to increase the firepower level of the steam generator according to the value of △P, and the preset pressure range P is controlled between 0.07 MPa and 0.1 MPa.

8. The control method according to claim 5, characterized in that: When receiving the closing instruction, the intelligent automatic control system stops inputting steam to the steam output port, and the steam generator is also closed accordingly, and the intelligent automatic control system delays closing one of the steam output ports to achieve the purpose of relieving pressure.

9. The control method according to claim 5, characterized in that: The constant steam temperature T is 100°C.

Citation Information

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