A detection device for a control panel
By designing a detection device that includes components such as tool plates, detection brackets, sliding plate groups, plug connectors, etc., the problem of low degree of automation of control board detection in the prior art is solved, and an efficient and safe automated detection process is achieved.
Patent Information
- Application Number
- CN202011209935.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2040-11-03
AI Technical Summary
The existing detection devices used for control boards have low degree of automation, require manual operation, plug-in and power-up, which is time-consuming and labor-intensive and has low detection efficiency.
A detection device including tooling plates, detection brackets, longitudinal slide table groups, transverse slide table groups, plug connectors, plug sockets, buffers, horizontal sensors, induction block groups and button head groups are designed, through which Cooperation, an automated plug-in and detection process is realized.
The automatic detection of the control board is realized, which improves detection efficiency, reduces the time and labor of manual operation, and is more secure.
Smart Images

Figure CN112255489B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a detection device, in particular to a detection device used for a control panel. Background Art
[0002] The car sunroof is installed on the roof of the car and has functions such as ventilation, lighting and heat dissipation. Its opening or closing is often controlled by a control panel, and there are many circuit components on the control panel. After its processing is completed, it is necessary to perform power-on detection on the circuit components. The existing detection devices generally have a low degree of automation and are usually completed by manual operation of plugging and unplugging the power, which is not only time-consuming and labor-intensive, but also has low detection efficiency.
[0003] Therefore, there is an urgent need for a detection device for a control panel that has a simple structure, is convenient for automated detection, and has high automated efficiency. Summary of the invention
[0004] The object of the present invention is to provide a detection device for a control panel, which has a simple structure, can be easily automated, and has high automation efficiency.
[0005] The present invention provides the following technical solutions:
[0006] A detection device for a control panel, comprising a tooling table, a detection bracket, a longitudinal slide group, a transverse slide group, a plug connector, a socket, a buffer, a level sensor, a sensor block group, and a button head group. The control panel is positioned in the cavity of the tooling table. The detection bracket is located on one side of the tooling table, on which a longitudinal slide group is installed. A transverse frame is installed on the longitudinal sliding block of the longitudinal slide group. The transverse slide group is installed on the bottom side of the transverse frame, and a socket is fixed on the transverse movable block of the transverse slide group. A plug connector that is plugged and matched with an electrical slot of the control panel is fixed on one side of the socket. A The button pushing group includes a fixed frame, a pushing cylinder and a pushing head. The pushing cylinder is installed on the fixed frame, and the movable end thereof is equipped with a pushing head that pushes the button of the control panel longitudinally through the cavity of the tooling table; a longitudinal limit bracket is installed on the detection bracket, and a buffer is fixed on the longitudinal limit bracket. The top of the buffer cooperates with the lower limit of the bottom side of the cross frame. A horizontal sensor is installed on the fixed end of the transverse slide group. A sensing block group that cooperates with the horizontal sensor is also fixed on the transverse movable block of the transverse slide group. The horizontal connection of the plug connector is detected through the induction cooperation between the horizontal sensor and the sensing block group.
[0007] Furthermore, it also includes a base, a rotating platform, and a driving motor. The detection bracket is fixed on the base, and the rotating platform is horizontally placed above the base. A driving motor is fixed at the center of the base, and the rotating end of the driving motor is connected to the rotating platform driving. There are also a number of support block groups distributed in a circle on the base, and a horizontal support member is fixed on the top of the support block group. A rolling bearing is fixed on the end of the horizontal support member, and the top side of the rolling bearing is abutted against the bottom side of the rotating platform; at least two groups of tooling plates are provided, and they are evenly fixed on the top side of the rotating platform. The rotating platform is also provided with a channel opening connected to the cavity of the tooling platen, and the pushing head passes through the channel opening and extends into the cavity of the tooling platen to push the control panel button.
[0008] Furthermore, a photoelectric sensor and a controller are installed on the base. A sensor is provided under the workbench to cooperate with the photoelectric sensor to sense the rotation of the rotating platform into place. The controller is electrically connected to the photoelectric sensor and the drive motor. The controller is used to receive the electrical signal detected by the photoelectric sensor to control the drive motor to pause.
[0009] Preferably, the longitudinal slide group includes a connecting plate fixed on the detection bracket, a longitudinal cylinder and a longitudinal slide rail installed on the connecting plate, the cross frame is slidably connected to the longitudinal slide rail through a longitudinal sliding block, and the movable end of the longitudinal cylinder is fixedly connected to the top of the cross frame.
[0010] Preferably, the transverse slide group includes a transverse cylinder installed on the bottom side of the transverse frame, the transverse movable block is fixed at the end of the transverse cylinder, and two groups of horizontal sensors are provided and fixedly arranged on one side of the transverse cylinder body. The sensing block group includes a positioning rod fixed on the transverse movable block and a sensing block body installed at the end of the positioning rod and moving between the two groups of horizontal sensors. The sensing block body corresponds to the two groups of horizontal sensors and respectively senses the extreme positions at both ends of the horizontal movement.
[0011] Preferably, the socket and the plug connector are floatingly connected via a floating connector, which includes a socket cavity, an equal-height screw and a spring. One end of the socket cavity is provided with a connecting socket extending to both ends, and the other end is connected to the plug connector. The equal-height screw passes through the connecting socket and is threadedly connected to the threaded connecting hole of the socket. A sleeve hole is also provided on the side of the threaded connecting hole facing the connecting socket. A spring sleeved on the outside of the equal-height screw is provided in the sleeve hole. One end of the spring abuts against the bottom end of the sleeve hole, and the other end passes through the sleeve hole and abuts against the connecting socket.
[0012] Preferably, the push head is made of aluminum.
[0013] Preferably, both sides of the tooling table are also provided with a clamping jaw group for clamping and positioning on both sides of the control board, the clamping jaw group includes a clamping jaw body, a positioning block, a torsion spring, and a rotating shaft. One side of the clamping jaw body is slotted, and the rotating shaft passes through the slot and is rotatably connected to the positioning block. The positioning block is fixed on the tooling table, and the torsion spring is sleeved outside the rotating shaft, one end of which abuts on the positioning block, and the other end abuts against the top end of the clamping jaw body to press the control board. A material picking cylinder is fixed on the base, and the top end of the material picking cylinder pushes the bottom end of the clamping jaw body to rotate around the rotating shaft to overcome the clamping force of the torsion spring, and the clamping jaw body releases the control board.
[0014] The beneficial effects of the present invention are: through the cooperation of the tooling table, the detection bracket, the longitudinal slide group, the transverse slide group, the plug connector, the socket, the buffer, the horizontal sensor, the sensor block group, and the button head group, the plug connector and the socket can be controlled by the longitudinal slide group to descend longitudinally to the abutment position of the buffer and the truss to achieve the longitudinal position determination, and then the transverse slide group controls the plug connector to move toward the electrical slot of the control panel for plugging. At this time, the plug connector is connected to the power signal through the cable, and the controller is powered on, and then the button head group is started to control the push head to move up and push the controller button. During the whole process, no manual plugging operation is required, which not only improves safety, but also saves manpower, saves time and effort, and is for further improvement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the present invention;
[0017] Figure 2 It is a structural schematic diagram of the base and the rotating platform;
[0018] Figure 3 It is a structural schematic diagram of the present invention corresponding to a set of tooling platen detection;
[0019] Figure 4 It is a schematic diagram of the structure when the plug connector is plugged into the electrical slot of the control board;
[0020] Figure 5 It is a structural schematic diagram of the tooling table;
[0021] Figure 6 yes Figure 4 The structural diagram of the lateral slide group shown in part A;
[0022] Figure 7 It is a schematic diagram of the structure of the plug connector and the socket;
[0023] Figure 8 yes Figure 7A cross-sectional view of
[0024] Fig. 9 is a structural schematic diagram of the gripper group;
[0025] Fig.10 It is a schematic diagram of the structure of the gripper group from another perspective;
[0026] Fig.11 is a structural schematic diagram of a support block group;
[0027] Fig.12 yes Figure 4 A partial enlarged view of part A;
[0028] Fig.13 It is a structural diagram of a set of material taking cylinders and a photoelectric sensor on one side thereof;
[0029] Markings in the figure: 1 is the tooling table, 2 is the detection bracket, 3 is the longitudinal slide group, 4 is the transverse slide group, 5 is the plug connector, 6 is the socket, 7 is the buffer, 8 is the horizontal sensor, 9 is the induction block group, 10 is the button head group, 11 is the cross frame, 12 is the base, 13 is the rotating platform, 14 is the control board, 15 is the photoelectric sensor, 16 is the clamp body, 17 is the positioning block, 18 is the torsion spring, 19 is the rotating shaft, 20 is the support block group, 21 is the material taking cylinder, 101 is the fixing frame, 102 is the push cylinder, 103 is the push head, 31 is the connecting plate, 32 is the longitudinal cylinder, 33 is the longitudinal slide rail, 61 is the plug-in cavity, 62 is the equal height screw, and 63 is the spring. DETAILED DESCRIPTION
[0030] Combination Figures 1 to 13A detection device for a control panel is shown, in this embodiment, comprising a tooling table 1, a detection bracket 2, a longitudinal slide group 3, a transverse slide group 4, a plug connector 5, a socket 6, a buffer 7, a horizontal sensor 8, a sensor block group 9, and a button head group 10. The control panel 14 is positioned in the cavity of the tooling table 1, and the detection bracket 2 is located on one side of the tooling table 1, on which the longitudinal slide group 3 is installed, and a cross frame 11 is installed on the longitudinal sliding block of the longitudinal slide group 3, and the transverse slide group 4 is installed on the bottom side of the cross frame 11, and a socket 6 is fixed on the transverse movable block of the transverse slide group 4, and a plug connector 5 that is plugged into and matched with the electrical slot of the control panel 14 is fixed on one side of the plug socket 6. The tooling table 1 is also provided at the bottom There is a button push head group 10, which includes a fixed frame 101, a push cylinder 102 and a push head 103. The push cylinder 102 is installed on the fixed frame 101, and its movable end is installed with a push head 103 of the button of the cavity longitudinal push control panel 14 that passes through the tooling table 1; a longitudinal limit bracket is installed on the detection bracket 2, and a buffer 7 is fixed on the longitudinal limit bracket. The top of the buffer 7 cooperates with the bottom lower limit of the cross frame 11. A horizontal sensor 8 is installed on the fixed end of the transverse slide group 4, and a sensing block group 9 that cooperates with the horizontal sensor 8 is also fixed on the transverse movable block of the transverse slide group 4. The horizontal plug-in position of the plug connector 5 is detected by the induction cooperation between the horizontal sensor 8 and the sensing block group 9.
[0031] The detection bracket 2 is fixed on the base 12, and the rotating platform 13 is horizontally placed above the base 12. The driving motor is fixed at the center of the base 12, and the rotating end of the driving motor is connected to the rotating platform 13. The base 12 is also provided with a plurality of support block groups 20 distributed in a circle. A horizontal support member is fixed at the top of the support block group 20. A rolling bearing is fixed at the end of the horizontal support member, and the top side of the rolling bearing is abutted against the bottom side of the rotating platform 13. At least two groups of tooling plates 1 are provided, and are evenly fixed on the top side of the rotating platform 13. The rotating platform 13 is also provided with a channel opening connected to the cavity of the tooling plate 1. The push head 103 passes through the channel opening and extends into the cavity of the tooling plate 1 to push the control panel 14 button. By setting the rotating platform 13 on which multiple groups of tooling plates 1 can be placed, batch detection can be carried out by rotating the rotating platform into place. Not only is the degree of automation higher, but modular operation can also improve detection efficiency.
[0032] A photoelectric sensor 15 and a controller are also installed on the base 12. A sensor is provided under the workbench 1 to cooperate with the photoelectric sensor 15 to sense the rotation of the rotating platform 13 into place. The controller is electrically connected to the photoelectric sensor 15 and the drive motor. The controller is used to receive the electrical signal detected by the photoelectric sensor 15 to control the drive motor to pause.
[0033] The longitudinal slide group 3 includes a connecting plate 31 fixed on the detection bracket 2, a longitudinal cylinder 32 and a longitudinal slide rail 33 installed on the connecting plate 31, the cross frame 11 is slidably connected to the longitudinal slide rail 33 through a longitudinal sliding block, and the movable end of the longitudinal cylinder 32 is fixedly connected to the top of the cross frame 11.
[0034] The transverse slide group 4 includes a transverse cylinder installed on the bottom side of the transverse frame 11, the transverse movable block is fixed at the end of the transverse cylinder, and two groups of horizontal sensors 8 are provided and fixedly arranged on one side of the transverse cylinder body. The sensing block group 9 includes a positioning rod fixed on the transverse movable block and a sensing block body installed at the end of the positioning rod and moving between the two groups of horizontal sensors 8. The sensing block body corresponds to the two groups of horizontal sensors 8 and respectively senses the extreme positions at both ends of the horizontal movement.
[0035] In order to avoid rigid plug-in damage during plug-in, a floating connection is provided between the socket 6 and the plug connector 5 through a floating connector. The floating connector includes a plug-in cavity 61, an equal-height screw 62 and a spring 63. One end of the plug-in cavity 61 is provided with a connecting socket extending to both ends, and the other end is connected to the plug connector 5. The equal-height screw 62 passes through the connecting socket and is threadedly connected to the threaded connecting hole of the socket 6. A sleeve hole is also provided on the side of the threaded connecting hole facing the connecting socket. A spring 63 sleeved on the outside of the equal-height screw 62 is provided in the sleeve hole. One end of the spring 63 abuts against the bottom end of the sleeve hole, and the other end passes through the sleeve hole and abuts against the connecting socket.
[0036] The push head 103 is made of aluminum, which is more flexible than steel, thereby reducing the occurrence of rigidity loss caused by frequent contact of the push head 103 with the button.
[0037] The two sides of the tooling table 1 are also provided with a clamping claw group for clamping and positioning on both sides of the control board 14. The clamping claw group includes a clamping claw body 16, a positioning block 17, a torsion spring 18, and a rotating shaft 19. One side of the clamping claw body 16 is slotted, and the rotating shaft 19 passes through the slot and is rotatably connected to the positioning block 17. The positioning block is fixed on the tooling table 1, and the torsion spring 18 is sleeved outside the rotating shaft 19, one end of which abuts on the positioning block, and the other end abuts against the top of the clamping claw body 16 to press the control board 14. A material-picking cylinder 21 is fixed on the base 12, and two groups of driving wheels are connected to the top of the material-picking cylinder 21 through a bracket. The two groups of driving wheels push the bottom ends of the two groups of clamping claw bodies 16 corresponding to the upper side respectively, so that they rotate around the rotating shaft 19 to overcome the clamping force of the torsion spring 18, so that the clamping claw body 16 releases the control board 14, and material picking is achieved, which is more time-saving and convenient.
[0038] The working principle of the present invention is: through the cooperation of the tooling table 1, the detection bracket 2, the longitudinal slide group 3, the transverse slide group 4, the plug connector 5, the socket 6, the buffer 7, the horizontal sensor 8, the sensor block group 9, and the button head group 10, the plug connector 5 and the socket 6 can be controlled by the longitudinal slide group 3 to descend longitudinally to the position where the buffer 7 and the truss abut against the truss to achieve the longitudinal position determination, and then the transverse slide group 4 controls the plug connector 5 to move toward the electrical slot of the control board 14 for plugging. At this time, the plug connector 5 is connected to the power signal through the cable, and the controller is in the power-on state, and then the button head group 10 is started to control the push head 103 to move up, and the controller button can be pushed. During the whole process, no manual plugging operation is required, which not only improves safety, but also saves manpower, saves time and effort, and is for further improvement.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A detection device for a control panel, characterized in that: It includes a tooling table, a detection bracket, a longitudinal slide group, a transverse slide group, a plug connector, a socket, a buffer, a horizontal sensor, a sensor block group, and a button head group. The control panel is positioned in the cavity of the tooling table. The detection bracket is located on one side of the tooling table, on which the longitudinal slide group is installed. A cross frame is installed on the longitudinal sliding block of the longitudinal slide group. The transverse slide group is installed on the bottom side of the cross frame, and a socket is fixed on the transverse movable block of the transverse slide group. A plug connector that is plugged and matched with the electrical slot of the control panel is fixed on one side of the socket. A button head group is also provided below the tooling table. The button head group includes a fixed frame, a push cylinder and a push head. The push cylinder is installed on the fixed frame, and a push head is installed on the movable end of the push cylinder for longitudinally pushing the control panel button through the cavity of the tooling table. A longitudinal limit bracket is installed on the detection bracket, a buffer is fixed on the longitudinal limit bracket, the top of the buffer cooperates with the lower limit of the bottom side of the horizontal frame, a horizontal sensor is installed on the fixed end of the horizontal slide group, and a sensing block group cooperating with the horizontal sensor is also fixed on the horizontal movable block of the horizontal slide group, and the horizontal plug-in position of the plug connector is detected by the induction cooperation between the horizontal sensor and the sensing block group; It also includes a base, a rotating platform, and a driving motor. The detection bracket is fixed on the base, and the rotating platform is horizontally placed above the base. A driving motor is fixed at the center of the base, and the rotating end of the driving motor is connected to the rotating platform. The base is also provided with a plurality of support block groups distributed in a ring. A horizontal support member is fixed on the top of the support block group. A rolling bearing is fixed to the end of the horizontal support member, and the top side of the rolling bearing is abutted against the bottom side of the rotating platform. At least two groups of tooling plates are provided, and are evenly fixed on the top side of the rotating platform. A channel opening connected to the cavity of the tooling plate is also provided on the rotating platform. The push head passes through the channel opening and extends into the cavity of the tooling plate to push the control panel button. The longitudinal slide group includes a connecting plate fixed on the detection bracket, a longitudinal cylinder installed on the connecting plate and a longitudinal slide rail, the cross frame is slidably connected to the longitudinal slide rail through the longitudinal sliding block, and the movable end of the longitudinal cylinder is fixedly connected to the top end of the cross frame.
2. A detection device for a control panel according to claim 1, characterized in that: A photoelectric sensor and a controller are also installed on the base. A sensor is provided under the workbench to cooperate with the photoelectric sensor to sense the rotation of the rotating platform into place. The controller is electrically connected to the photoelectric sensor and the drive motor. The controller is used to receive the electrical signal detected by the photoelectric sensor to control the drive motor to pause.
3. A detection device for a control panel according to claim 1, characterized in that: The transverse slide group includes a transverse cylinder installed on the bottom side of the transverse frame, the transverse movable block is fixed at the end of the transverse cylinder, and the horizontal sensor is provided with two groups and is fixedly arranged on one side of the transverse cylinder body. The sensing block group includes a positioning rod fixed on the transverse movable block and a sensing block body installed at the end of the positioning rod and moving between the two groups of horizontal sensors. The sensing block body corresponds to the two groups of horizontal sensors to respectively sense the extreme positions at both ends of the horizontal movement.
4. A detection device for a control panel according to claim 1 or 2, characterized in that: The socket and the plug connector are floatingly connected via a floating connector, which includes a socket cavity, a height-conforming screw and a spring. One end of the socket cavity is provided with a connecting socket extending to both ends, and the other end is connected to the plug connector. The height-conforming screw passes through the connecting socket and is threadedly connected to the threaded connecting hole of the socket. A sleeve hole is also provided on the side of the threaded connecting hole facing the connecting socket. A spring sleeved on the outside of the height-conforming screw is provided in the sleeve hole. One end of the spring abuts against the bottom end of the sleeve hole, and the other end passes through the sleeve hole and abuts against the connecting socket.
5. A detection device for a control panel according to claim 1, characterized in that: The pushing head is made of aluminum.
6. A detection device for a control panel according to claim 1, characterized in that: The two sides of the tooling table are also provided with a clamping claw group for clamping and positioning on both sides of the control board, the clamping claw group includes a clamping claw body, a positioning block, a torsion spring, and a rotating shaft. One side of the clamping claw body is slotted, and the rotating shaft passes through the slot and is rotatably connected to the positioning block. The positioning block is fixed on the tooling table, and the torsion spring is sleeved outside the rotating shaft, one end of which abuts on the positioning block, and the other end abuts and pushes the top end of the clamping claw body to press the control board. A material picking cylinder is fixed on the base, and the top end of the material picking cylinder pushes the bottom end of the clamping claw body to rotate around the rotating shaft to overcome the clamping force of the torsion spring, and the clamping claw body releases the control board.
Citation Information
Patent Citations
Detection device for control panel
CN213210322U