A fully automatic CNC copper bar bending machine
By designing a fully automatic CNC copper tray bending machine, using precise positioning units and auxiliary units, the problems of inconvenient bending operation and lack of high automation in the existing technology are solved, and efficient and accurate copper tray bending process is achieved. .
Patent Information
- Application Number
- CN202011239282.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-09
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2040-11-09
AI Technical Summary
The existing copper bar bending machines are inconvenient to adjust the position of the copper bar, and the positioning method is single, making it difficult to ensure the high quality and efficiency of copper bar bending. They lack high automation and require manual assistance.
A fully automatic CNC copper row bending machine is designed, including a conveying unit, a positioning unit, a bending unit and an auxiliary unit. Through the cooperation of the first rotating mechanism, the first guide mechanism and the second guide mechanism, the precise positioning and bending of the copper row are achieved. The auxiliary unit provides additional positioning and stability through the cooperation of the second base, the auxiliary block, the reset mechanism and the second drive mechanism.
The positioning accuracy and bending efficiency of copper tray bending are improved, the high quality and efficient operation of the copper tray bending process is ensured, manual participation is reduced, and high automation is achieved.
Smart Images

Figure CN112317569B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a bending machine, in particular to a full-automatic numerically controlled copper bar bending machine. Background Art
[0002] Copper busbar refers to the copper or aluminum busbar that connects the main switch in the power cabinet and the switches in each branch circuit in the power supply system. The surface is insulated and its main function is to be used as a conductor. In the production of copper busbars, since some copper busbars need to be routed in the distribution cabinet at different angles, the copper busbars need to be bent at different angles.
[0003] The copper bar bending machine is a kind of bending machine used for various types of copper or aluminum copper bars, so that the copper bars are bent into different states, which is convenient for the actual installation of the copper bars. When the existing copper bar bending machine bends the copper bar, in the process of adjusting the position of the copper bar, because the copper bar is in the shape of a flat plate, it is not easy to operate when the existing equipment or manual work needs to fix the copper bar, especially the existing equipment has a relatively single and traditional positioning method for the copper bar. Because the copper bar needs to be bent, the existing positioning structure and method have poor coordination with the bending action of the copper bar, making it difficult to ensure high-quality and efficient operation of the copper bar bending process. In many cases, it still relies on manual participation for assistance, which is difficult to achieve high automation and affects the bending efficiency of the copper bar. Summary of the invention
[0004] The object of the present invention is to provide a fully automatic CNC copper busbar bending machine to improve the copper busbar bending efficiency.
[0005] To achieve the above-mentioned purpose, the present invention provides a fully automatic CNC copper busbar bending machine, comprising: a conveying unit, a positioning unit, a bending unit, and an auxiliary unit. The conveying unit is provided with a conveying channel, which is arranged along a first direction parallel to the conveying direction of the busbar, and is used to carry and convey the busbar. The positioning unit comprises a first rotating mechanism, a first guiding mechanism, and a second guiding mechanism. The first rotating mechanism is connected to the conveying unit, and is used to rotate the conveying unit to locate the rotation angle of the busbar. The first guiding mechanism is connected to the first rotating mechanism and the conveying unit, so that the conveying unit moves back and forth along a second direction perpendicular to the conveying direction of the busbar to locate the position of the busbar along the first direction. The second guiding mechanism is connected to the first rotating mechanism, the first guiding mechanism, and the conveying unit, so that the conveying unit moves back and forth along the first direction to locate the position of the busbar along the second direction. The bending unit includes a bending shaft, a bending piece and a third guiding mechanism, the bending piece includes a first base, a movable block and a first driving mechanism, the first base is connected to the bending shaft, the first base is connected to the first driving mechanism, the first driving mechanism is connected to the movable block, the first driving mechanism can drive the movable block to move so that the movable block has a first working position and a second working position, when the movable block is located at the first working position, the dimension between the movable block and the bending shaft is larger than the passing dimension of the busbar, when the movable block is located at the second working position, the dimension between the movable block and the bending shaft is not larger than the passing dimension of the busbar, so that a positioning gap matching the busbar is formed between the movable block and the bending shaft; the bending shaft is connected to the second rotating mechanism, the second rotating mechanism is used to rotate the bending shaft to drive the bending shaft and the bending piece to rotate synchronously, so that the busbar at the positioning gap position is bent; the third guiding mechanism is connected to the bending unit, and the third guiding mechanism is used to drive the bending unit to move along a third direction perpendicular to the conveying direction of the busbar. The auxiliary unit is arranged between the conveying unit and the bending unit, and includes a second base, an auxiliary block, a reset mechanism and a second driving mechanism. The second base is connected to the second driving mechanism, and the second driving mechanism is connected to the auxiliary block, so that the auxiliary block moves along the second direction to cooperate with the busbar; the reset mechanism is connected to the auxiliary block, and when the busbar is bent at the corresponding positioning gap position, the busbar has a first displacement along the first direction, and friction is generated between the auxiliary block and the busbar, so that the auxiliary block has a second displacement along the first direction, and the reset mechanism can provide the auxiliary block with a force in the opposite direction to the second displacement.
[0006] During the operation of the fully automatic CNC copper bar bending machine, the busbar moves through the conveying channel of the conveying unit, the first rotating mechanism of the positioning unit drives the conveying unit to rotate to locate the rotation angle of the busbar, the first guiding mechanism drives the conveying unit to reciprocate along the second direction perpendicular to the copper bar conveying direction to locate the position of the copper bar along the first direction, and the second guiding mechanism drives the conveying unit to reciprocate along the first direction to locate the position of the copper bar along the second direction. After the copper bar is accurately positioned, it moves into the positioning gap formed between the movable block and the bending shaft. The movable block further positions the bending shaft under the drive of the first driving mechanism. Under the drive of the second rotating mechanism, the bending shaft and the bending part rotate synchronously to bend the copper bar, and the auxiliary block assists in positioning the copper bar under the drive of the second driving mechanism. The setting of the first guiding mechanism, the second guiding mechanism and the rotating mechanism improves the positioning accuracy of the copper bar bending. The setting of the bending part and the auxiliary unit improves the coordination of the positioning structure and method with the copper bar bending action, which can ensure the high-quality and efficient operation of the copper bar bending process and improve the copper bar bending efficiency.
[0007] In a preferred implementation, a fully automatic CNC copper bar bending machine also includes a clamping unit, the clamping unit includes a clamping member, a movable sleeve and an actuator, the clamping member is connected to one end of the conveying unit, the clamping member is provided with a clamping groove, the clamping groove and the conveying channel are arranged correspondingly, the clamping groove has a notch size for the copper bar to pass through, the notch size of the clamping groove is variable, its maximum notch size is not less than the size of the copper bar, and its minimum notch size is less than the size of the copper bar; the movable sleeve is arranged on the outer side of the conveying unit and the clamping member, the movable sleeve is connected to the actuator, and the actuator can make the movable sleeve reciprocate along the first direction parallel to the conveying direction of the copper bar, so that the movable sleeve and the clamping member are connected or disengaged from each other, so that the notch size of the clamping groove changes, so as to clamp or release the copper bar corresponding to the clamping groove. The setting of the clamping unit facilitates the clamping of the copper bar during the copper bar bending process, and improves the stability of the copper bar bending process.
[0008] In a preferred implementation, the bending shaft is provided with a bending mating portion, the bending mating portion is provided with a mating plane, and a positioning gap is formed between the mating plane and the movable block. The provision of the mating plane facilitates the fixation between the copper bar and the bending unit, and further improves the stability of the copper bar during the bending process.
[0009] In a preferred implementation, the first driving mechanism includes a first positioning structure, the first positioning structure includes a first guide rail, a first mounting seat and a first lead screw, the first guide rail and the first mounting seat are slidably matched, the first mounting seat and the first lead screw are matched, the first lead screw rotates to make the first mounting seat move along the axial direction of the first lead screw, and the first mounting seat and the movable block are detachably connected. The setting of the first positioning structure facilitates fine-tuning the distance between the movable block and the bending axis, improves the matching degree of the positioning gap and the copper bar, and thus improves the bending accuracy.
[0010] In a preferred implementation, the first driving mechanism also includes a first connecting rod structure, the first connecting rod structure includes a first connecting rod and a second connecting rod arranged in parallel with each other, the two ends of the first connecting rod and the second connecting rod are respectively hinged to the first base and the first guide rail, the first connecting rod is arranged close to the movable block, the hinge point of the first connecting rod and the first guide rail is also hinged with one end of the third connecting rod, the other end of the third connecting rod is hinged with the first oil cylinder, the hinge point of the third connecting rod and the first oil cylinder is also hinged with one end of the fourth connecting rod, the other end of the fourth connecting rod is hinged to the second connecting rod. The setting of the first connecting rod structure can drive the movable block to move back and forth between the first position and the second position to cooperate with the bending shaft to bend the copper bar, thereby improving the degree of coordination between the movable block and the bending shaft.
[0011] In a preferred implementation, the second drive mechanism further includes a second positioning structure, the second positioning structure includes a second guide rail, a second mounting seat and a second lead screw, the second mounting seat and the second base are slidably matched, the second lead screw is arranged along the second direction, the second mounting seat and the second lead screw are threadedly matched, and the second mounting seat is connected to the auxiliary block. The second positioning structure can fine-tune the auxiliary block along the second direction, thereby positioning the copper bar, thereby improving the positioning accuracy of the copper bar.
[0012] In a preferred implementation, the second driving mechanism also includes a second connecting rod structure, which includes an articulated seat, a pushing member, a swinging member, and a second cylinder. The articulated seat is connected to the bottom of the second guide rail, the articulated seat is hinged to one end of the pushing member, the other end of the pushing member is hinged to one end of the swinging member, the other end of the swinging member is hinged to the second cylinder, and the swinging member is hinged to the second base at a position between the hinge points of the pushing member and the second cylinder, and the second cylinder is hinged to the second base; the second base is provided with a slide groove that cooperates with the second guide rail, and the slide groove is arranged along the second direction.
[0013] In a preferred implementation, the reset mechanism includes a first fixing member, a second fixing member and an elastic member, the first fixing member is connected to the second base, the second fixing member is connected to the auxiliary block, the first fixing member and the second fixing member are connected via the elastic member, the second mounting seat is provided with a third guide rail along the first direction, and the auxiliary block cooperates with the third guide rail. The reset mechanism is connected to the auxiliary block, and when the copper bar is bent at the corresponding positioning gap position, the copper bar has a first displacement along the first direction, and friction is generated between the auxiliary block and the copper bar, so that the auxiliary block has a second displacement along the first direction, and the reset mechanism can provide the auxiliary block with a force in the opposite direction to the second displacement, thereby pulling or pushing the auxiliary block to move along the third guide rail.
[0014] In a preferred implementation, the first guide mechanism further includes a fourth guide rail and a third lead screw, the fourth guide rail is arranged along the second direction, the third lead screw is connected to the support seat, the support seat is provided with a conveying unit, a clamping unit and a positioning unit, and the third lead screw drives the support seat to reciprocate along the fourth guide rail. The setting of the first guide mechanism increases the positioning accuracy in the second direction when positioning the copper bar.
[0015] In a preferred implementation, the bending shaft is further connected to a bracket, the bracket is connected to the bottom of the first base, the first base is provided with a connecting portion connected to the bending shaft, and the bracket is located below the connecting portion. The arrangement of the bracket facilitates the support of the bending part when the bending shaft is connected to the bending part, thereby improving the stability of the bending process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 The overall structure diagram of a fully automatic CNC copper bar bending machine in one embodiment.
[0018] Figure 2 The overall structure diagram of a fully automatic CNC copper bar bending machine in one embodiment.
[0019] Figure 3 for Figure 1 Partial structural diagram of the auxiliary unit.
[0020] Figure 4 for Figure 3 Front view of the auxiliary unit.
[0021] Figure 5 for Figure 1 Partial structural diagram of the bending part.
[0022] Figure 6 for Figure 1 Partial structural diagram of the clamping unit.
[0023] Description of labels:
[0024] 1. Conveying unit;
[0025] 2. Positioning unit; 201. First rotating mechanism; 202. First guiding mechanism; 203. Second guiding mechanism;
[0026] 3. Bending unit; 301. Bending axis; 3011. Bending matching part; 3012. Bracket; 302. Bending member; 3021. First base; 3022. Movable block; 303. First positioning structure; 3031. First guide rail; 3032. Second connecting rod; 3033. First lead screw; 304. First connecting rod mechanism; 3041. First connecting rod; 3042. Second connecting rod; 3043. Third connecting rod; 3044. Fourth connecting rod; 3045. First oil cylinder; 305. Third guide mechanism;
[0027] 4. Auxiliary unit; 401. Second base; 402. Auxiliary block; 403. Reset mechanism; 4031. First fixing member; 4032. Second fixing member; 4033. Elastic member; 404. Second positioning structure; 4041. Second guide rail; 4042. Second mounting seat; 4043. Second lead screw; 405. Second connecting rod mechanism; 4051. Articulated seat; 4052. Pushing member; 4053. Swinging member; 4054. Second oil cylinder;
[0028] 5. Clamping unit; 501. Clamping member; 502. Movable sleeve; 503. Actuating member. DETAILED DESCRIPTION
[0029] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0030] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0031] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "outer", "axial", "radial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the present invention, unless otherwise clearly specified and limited, a first feature being "upper" or "lower" than a second feature may be that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium.
[0032] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are only connected to form a whole through a connecting structure. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0033] In the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
[0034] like Figure 1-6 As shown, the first direction referred to in the present application represents the movement direction of the copper bar from the conveying channel to the bending unit 3, and the first direction can be regarded as the X direction of the copper bar transportation plane. The second direction represents the direction perpendicular to the first direction, and the second direction can be regarded as the Y direction of the copper bar transportation plane. The third direction represents the direction perpendicular to the first direction and the second direction plane, and the third direction can be regarded as the Z direction.
[0035] like Figure 1-6As shown, a fully automatic CNC copper busbar bending machine includes: a conveying unit 1, a positioning unit 2, a bending unit 3, and an auxiliary unit 4. The conveying unit 1 is provided with a conveying channel, which is arranged along a first direction parallel to the conveying direction of the busbar, and is used to carry and convey the busbar. The positioning unit 2 includes a first rotating mechanism 201, a first guiding mechanism 202, and a second guiding mechanism. The first rotating mechanism 201 is connected to the conveying unit 1, and is used to rotate the conveying unit 1 to locate the rotation angle of the busbar. The first guiding mechanism 202 is connected to the first rotating mechanism 201 and the conveying unit 1, so that the conveying unit 1 reciprocates along the second direction perpendicular to the conveying direction of the busbar to locate the position of the busbar along the first direction. The second guiding mechanism is connected to the first rotating mechanism 201, the first guiding mechanism 202, and the conveying unit 1, so that the conveying unit 1 reciprocates along the first direction to locate the position of the busbar along the second direction. The bending unit 3 includes a bending shaft 301, a bending member 302 and a third guide mechanism 305. The bending member 302 includes a first base, a movable block and a first driving mechanism. The first base is connected to the bending shaft 301, the first base is connected to the first driving mechanism, the first driving mechanism is connected to the movable block, and the first driving mechanism can drive the movable block to move so that the movable block has a first working position and a second working position. When the movable block is in the first working position, the dimension between the movable block and the bending shaft 301 is greater than the passing dimension of the busbar, and the movable block is in the second working position. position, the dimension between the movable block and the bending shaft 301 is not larger than the passing dimension of the busbar, so that a positioning gap matching the busbar is formed between the movable block and the bending shaft 301; the bending shaft 301 is connected to the second rotating mechanism, and the second rotating mechanism is used to rotate the bending shaft 301 to drive the bending shaft 301 and the bending part 302 to rotate synchronously, so that the busbar at the positioning gap position is bent; the third guide mechanism 305 is connected to the bending unit 3, and the third guide mechanism 305 is used to drive the bending unit 3 to move along a third direction perpendicular to the conveying direction of the busbar. The auxiliary unit 4 is arranged between the conveying unit 1 and the bending unit 3, and includes a second base 401, an auxiliary block 402, a reset mechanism 403 and a second driving mechanism. The second base 401 is connected to the second driving mechanism, and the second driving mechanism is connected to the auxiliary block 402, so that the auxiliary block 402 moves along the second direction to cooperate with the busbar; the reset mechanism 403 is connected to the auxiliary block 402, when the busbar is bent at the corresponding positioning gap position, the busbar has a first displacement along the first direction, and a friction force is generated between the auxiliary block 402 and the busbar, so that the auxiliary block 402 has a second displacement along the first direction, and the reset mechanism 403 can provide the auxiliary block 402 with a force in the opposite direction to the second displacement.
[0036] During the operation of the fully automatic CNC copper bar bending machine, the busbar moves through the conveying channel of the conveying unit 1, the first rotating mechanism 201 of the positioning unit 2 drives the conveying unit 1 to rotate to locate the rotation angle of the busbar, the first guiding mechanism 202 drives the conveying unit 1 to reciprocate along the second direction perpendicular to the copper bar conveying direction to locate the position of the copper bar along the first direction, and the second guiding mechanism drives the conveying unit 1 to reciprocate along the first direction to locate the position of the copper bar along the second direction. After the copper bar is accurately positioned, it moves into the positioning gap formed between the movable block and the bending shaft 301. The movable block further positions the bending shaft 301 under the drive of the first driving mechanism. Under the drive of the second rotating mechanism, the bending shaft 301 and the bending member 302 rotate synchronously to bend the copper bar, and the auxiliary block 402 assists in positioning the copper bar under the drive of the second driving mechanism.
[0037] From the above description, it can be seen that the present invention achieves the following technical effects:
[0038] The setting of the first guide mechanism 202, the second guide mechanism and the rotating mechanism improves the positioning accuracy of the copper busbar bending. The setting of the bending part 302 and the auxiliary unit 4 improves the coordination between the positioning structure and method and the copper busbar bending action, which can ensure the high-quality and efficient operation of the copper busbar bending process and improve the copper busbar bending efficiency.
[0039] In one embodiment, a fully automatic CNC copper bar bending machine further includes a clamping unit 5, the clamping unit 5 includes a clamping member 501, a movable sleeve 502 and an actuating member 503, the clamping member 501 is connected to one end of the conveying unit 1, the clamping member 501 is provided with a clamping groove, the clamping groove and the conveying channel are arranged correspondingly, the clamping groove has a notch size for the copper bar to pass through, the notch size of the clamping groove is variable, its maximum notch size is not less than the size of the copper bar, and its minimum notch size is less than the size of the copper bar. The movable sleeve 502 is arranged on the outer side of the conveying unit 1 and the clamping member 501, the movable sleeve 502 is connected to the actuating member 503, and the actuating member 503 can make the movable sleeve 502 reciprocate along a first direction parallel to the conveying direction of the copper bar, so that the movable sleeve 502 and the clamping member 501 are connected or disengaged from each other, so that the notch size of the clamping groove changes, so as to clamp or release the copper bar corresponding to the clamping groove. The arrangement of the clamping unit 5 facilitates the clamping of the copper bar during the bending process, thereby improving the stability of the copper bar during the bending process. Of course, those skilled in the art will appreciate that the copper bar can also be fixed by means of buckles, etc., as long as the stability of the copper bar during the bending process can be ensured.
[0040] In one embodiment, the bending shaft 301 is provided with a bending mating portion 3011, and the bending mating portion 3011 is provided with a mating plane, and a positioning gap is formed between the mating plane and the movable block. The provision of the mating plane facilitates the fixation between the copper bar and the bending unit 3, and further improves the stability of the copper bar during the bending process.
[0041] In one embodiment, the first driving mechanism includes a first positioning structure, which includes a first guide rail 3031, a first mounting seat 3032 and a first lead screw 3033. The first guide rail 3031 and the first mounting seat 3032 are slidably matched, the first mounting seat 3032 and the first lead screw 3033 are matched, the first lead screw 3033 rotates to make the first mounting seat 3032 move axially along the first lead screw 3033, and the first mounting seat 3032 and the movable block are detachably connected. The setting of the first positioning structure facilitates fine-tuning the distance between the movable block and the bending shaft 301, improves the matching degree of the positioning gap and the copper bar, and thus improves the bending accuracy.
[0042] In one embodiment, the first driving mechanism further includes a first connecting rod structure 304, which includes a first connecting rod 3041 and a second connecting rod 3042 arranged in parallel with each other, the first connecting rod 3041 and the second connecting rod 3042 are respectively hinged to the first base and the first guide rail 3031 at both ends, the first connecting rod 3041 is arranged close to the movable block, the hinge point of the first connecting rod 3041 and the first guide rail 3031 is also hinged with one end of the third connecting rod, the other end of the third connecting rod is hinged with the first oil cylinder 3045, the hinge point of the third connecting rod and the first oil cylinder 3045 is also hinged with one end of the fourth connecting rod 3044, the other end of the fourth connecting rod 3044 is hinged to the second connecting rod 3042. The setting of the first connecting rod structure 304 can drive the movable block to move back and forth between the first position and the second position, so as to cooperate with the bending shaft 301 to bend the copper bar, thereby improving the matching degree between the movable block and the bending shaft 301. Of course, those skilled in the art will appreciate that, in addition to the connection method using the first connecting rod 3041 mechanism 304, other methods may also be used to push the movable block to move back and forth.
[0043] In one embodiment, the second driving mechanism further includes a second positioning structure, which includes a second guide rail 4041, a second mounting seat 4042, and a second lead screw 4043. The second mounting seat 4042 and the second base 401 are slidably matched, the second lead screw 4043 is arranged along the second direction, the second mounting seat 4042 and the second lead screw 4043 are threadedly matched, and the second mounting seat 4042 is connected to the auxiliary block 402. The second positioning structure 404 is provided to fine-tune the auxiliary block 402 along the second direction, thereby positioning the copper bar, thereby improving the positioning accuracy of the copper bar.
[0044] In one embodiment, the second driving mechanism further comprises a second connecting rod structure 405, the second connecting rod structure 405 comprises an articulated seat 4051, a pusher 4052, a swinging member 4053 and a second oil cylinder 4054, the articulated seat 4051 is connected to the bottom of the second guide rail 4041, the articulated seat 4051 is hinged to one end of the pusher 4052, the other end of the pusher 4052 is hinged to one end of the swinging member 4053, the other end of the swinging member 4053 is hinged to the second oil cylinder 4054, and the swinging member 4053 is respectively hinged to the second base 401 at a position between the hinge points of the pusher 4052 and the second oil cylinder 4054, the second oil cylinder 4054 is hinged to the second base 401; the second base 401 is provided with a slide groove matched with the second guide rail 4041, and the slide groove is arranged along the second direction. Of course, it can be understood by those skilled in the art that in addition to the connection method of the second connecting rod 3042 mechanism, other methods can also be used to push the auxiliary block 402 to move back and forth.
[0045] In one embodiment, the reset mechanism 403 includes a first fixing member 4031, a second fixing member 4032 and an elastic member 4033, the first fixing member 4031 is connected to the second base 401, the second fixing member 4032 is connected to the auxiliary block 402, the first fixing member 4031 and the second fixing member 4032 are connected via the elastic member 4033, the second mounting seat 4042 is provided with a third guide rail along the first direction, and the auxiliary block 402 cooperates with the third guide rail. When the copper bar is connected to the auxiliary block 402 by the reset mechanism 403, when the copper bar is bent at the corresponding positioning gap position, the copper bar has a first displacement along the first direction, and friction is generated between the auxiliary block 402 and the copper bar, so that the auxiliary block 402 has a second displacement along the first direction, and the reset mechanism 403 can provide the auxiliary block 402 with a force in the opposite direction of the second displacement, thereby being able to pull or push the auxiliary block 402 to move along the third guide rail. Of course, those skilled in the art can understand that the elastic member 4033 can be a spring or a belt.
[0046] In one embodiment, the first guide mechanism 202 further includes a fourth guide rail and a third lead screw, the fourth guide rail is arranged along the second direction, the third lead screw is connected to the support seat, the support seat is provided with a conveying unit 1, a clamping unit 5 and a positioning unit 2, and the third lead screw drives the support seat to reciprocate along the fourth guide rail. The setting of the first guide mechanism 202 increases the positioning accuracy in the second direction when positioning the copper bar.
[0047] In one embodiment, the bending shaft 301 is further connected to a bracket 3012, the bracket 3012 is connected to the bottom of the first base, the first base is provided with a connecting portion connected to the bending shaft 301, and the bracket 3012 is located below the connecting portion. The arrangement of the bracket 3012 facilitates the support of the bending member 302 when the bending shaft 301 is connected to the bending member 302, thereby improving the stability of the bending process.
Claims
1. A fully automatic CNC copper bar bending machine, characterized in that: include: A conveying unit, wherein the conveying unit is provided with a conveying channel, wherein the conveying channel is arranged along a first direction parallel to a conveying direction of the copper busbar, and is used for carrying and conveying the copper busbar; A positioning unit, the positioning unit comprising a first rotating mechanism, a first guiding mechanism and a second guiding mechanism, the first rotating mechanism is connected to the conveying unit, and is used to rotate the conveying unit to locate the rotation angle of the copper bar; the first guiding mechanism is connected to the first rotating mechanism and the conveying unit, so that the conveying unit reciprocates along a second direction perpendicular to the conveying direction of the copper bar to locate the position of the copper bar along the first direction; the second guiding mechanism is connected to the first rotating mechanism, the first guiding mechanism and the conveying unit, so that the conveying unit reciprocates along the first direction to locate the position of the copper bar along the second direction; A bending unit, comprising a bending shaft, a bending member and a third guide mechanism, wherein the bending member comprises a first base, a movable block and a first driving mechanism, wherein the first base is connected to the bending shaft, the first base is connected to the first driving mechanism, the first driving mechanism is connected to the movable block, the first driving mechanism can drive the movable block to move, so that the movable block has a first working position and a second working position, when the movable block is located at the first working position, the dimension between the movable block and the bending shaft is greater than the passing dimension of the copper bar, when the movable block is located at the second working position, the dimension between the movable block and the bending shaft is not greater than the passing dimension of the copper bar, so that a positioning gap matching the copper bar is formed between the movable block and the bending shaft; the bending shaft is connected to a second rotating mechanism, the second rotating mechanism is used to rotate the bending shaft to drive the bending shaft and the bending member to rotate synchronously, so that the copper bar at the positioning gap position is bent; the third guide mechanism is connected to the bending unit, and the third guide mechanism is used to drive the bending unit to move along a third direction perpendicular to the conveying direction of the copper bar; An auxiliary unit, the auxiliary unit is arranged between the conveying unit and the bending unit, and comprises a second base, an auxiliary block, a reset mechanism and a second driving mechanism, the second base is connected to the second driving mechanism, the second driving mechanism is connected to the auxiliary block, so that the auxiliary block moves along the second direction to cooperate with the copper bar; the reset mechanism is connected to the auxiliary block, when the copper bar performs a bending action corresponding to the positioning gap position, the copper bar has a first displacement along the first direction, a friction force is generated between the auxiliary block and the copper bar, so that the auxiliary block has a second displacement along the first direction, and the reset mechanism can provide the auxiliary block with a force in the opposite direction to the second displacement; The first driving mechanism includes a first positioning structure, the first positioning structure includes a first guide rail, a first mounting seat and a first lead screw, the first guide rail and the first mounting seat are slidably matched, the first mounting seat and the first lead screw are matched, the first lead screw rotates to make the first mounting seat move along the axial direction of the first lead screw, and the first mounting seat and the movable block are detachably connected; The second driving mechanism also includes a second positioning structure, which includes a second guide rail, a second mounting seat and a second lead screw. The second mounting seat and the second base are slidably matched, the second lead screw is arranged along the second direction, the second mounting seat and the second lead screw are threadedly matched, and the second mounting seat is connected to the auxiliary block.
2. The fully automatic CNC copper bar bending machine according to claim 1, characterized in that: It also includes a clamping unit, which includes a clamping piece, a movable sleeve and an actuating piece. The clamping piece is connected to one end of the conveying unit, and the clamping piece is provided with a clamping groove, which is arranged corresponding to the conveying channel, and the clamping groove has a slot size for the copper bar to pass through. The slot size of the clamping groove can be variably set, and its maximum slot size is not less than the size of the copper bar, and its minimum slot size is less than the size of the copper bar; the movable sleeve is arranged on the outer side of the conveying unit and the clamping piece, and the movable sleeve is connected to the actuating piece. The actuating piece can make the movable sleeve reciprocate along a first direction parallel to the conveying direction of the copper bar, so that the movable sleeve and the clamping piece are connected or disengaged from each other, so that the slot size of the clamping groove changes, so as to clamp or release the copper bar corresponding to the clamping groove.
3. The fully automatic CNC copper bar bending machine according to claim 1 is characterized in that: The bending shaft is provided with a bending fitting portion, the bending fitting portion is provided with a fitting plane, and the positioning gap is formed between the fitting plane and the movable block.
4. The fully automatic CNC copper bar bending machine according to claim 1 is characterized in that: The first driving mechanism also includes a first connecting rod structure, which includes a first connecting rod and a second connecting rod arranged in parallel with each other, the two ends of the first connecting rod and the second connecting rod are respectively hinged to the first base and the first guide rail, the first connecting rod is arranged close to the movable block, and the hinge point between the first connecting rod and the first guide rail is also hinged with one end of a third connecting rod, the other end of the third connecting rod is hinged to the first oil cylinder, the hinge point between the third connecting rod and the first oil cylinder is also hinged with one end of a fourth connecting rod, the other end of the fourth connecting rod is hinged to the hinge point between the second connecting rod and the first base, and the first oil cylinder is hinged to the first base.
5. The fully automatic CNC copper bar bending machine according to claim 1, characterized in that: The second driving mechanism includes a second connecting rod structure, which includes an articulated seat, a pushing member, a swinging member, and a second oil cylinder. The articulated seat is connected to the bottom of the second guide rail, the articulated seat is hinged to one end of the pushing member, the other end of the pushing member is hinged to one end of the swinging member, the other end of the swinging member is hinged to the second cylinder, and the swinging member is hinged to the second base at a position between the hinge points of the pushing member and the second oil cylinder, and the second oil cylinder is hinged to the second base; the second base is provided with a slide groove that cooperates with the second guide rail, and the slide groove is arranged along the second direction.
6. The fully automatic CNC copper bar bending machine according to claim 1, characterized in that: The reset mechanism includes a first fixing member, a second fixing member and an elastic member, the first fixing member is connected to the second base, the second fixing member is connected to the auxiliary block, the first fixing member and the second fixing member are connected via the elastic member, the second mounting seat is provided with a third guide rail along the first direction, and the auxiliary block cooperates with the third guide rail.
7. The fully automatic CNC copper bar bending machine according to claim 2, characterized in that: The first guide mechanism also includes a fourth guide rail and a third lead screw. The fourth guide rail is arranged along the second direction. The third lead screw is connected to a support seat. The support seat is provided with the conveying unit, the clamping unit and the positioning unit. The third lead screw drives the support seat to reciprocate along the fourth guide rail.
8. The fully automatic CNC copper bar bending machine according to claim 1, characterized in that: The bending shaft is also connected to a bracket, and the bracket is connected to the bottom of the first base. The first base is provided with a connecting portion connected to the bending shaft, and the bracket is located below the connecting portion.
Citation Information
Patent Citations
Full-automatic numerical control copper bar bending machine
CN214108379U