A 150T contact heating oven equipment

Abstract

The present invention relates to a 150T contact heating oven device, comprising a supporting device, a double-layer conveying device, a guiding component, a heating and compressing device and a power device. The height difference between the upper conveying platform and the lower conveying platform can be compensated by a compensation block. A conveying component in the double-layer conveying device conveys the product to be heated and compressed, and the other conveying component unloads the product after heating and loads the product to be heated. Only through the same stroke route of a group of hydraulic push rods, the upper conveying platform or the lower conveying platform can be pushed to rise until the product to be heated is close to the heating unit for heating. The operation is simple, and loading and unloading and heating can be carried out simultaneously, which is convenient and efficient. Loading and unloading and heating can also be carried out only through one of the conveying components, which is highly practical. The heating groups are staggered in an X-shaped distribution, so that the heating unit is more fully in contact with the product to be heated, and uneven heating at the edge is prevented, thereby improving the heating effect.

Description

Technical Field

[0001] The invention relates to the field of heating compression structures, in particular to a 150T contact heating oven device. Background Art

[0002] The car inner pad installed in the car needs to be heated and compressed during the production process. The existing heating equipment heats the car inner pad on the conveyor plate by controlling the heating plate to descend, and two staggered strokes need to be set. When only the car inner pad on one layer of the conveyor plate needs to be heated, the height of the heating plate descending needs to be manually controlled, which is of low practicality, time-consuming and labor-intensive. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a 150T contact heating oven device to solve the problems of low practicality, time-consuming and labor-intensive existing heating equipment.

[0004] In order to solve the above technical problems, the technical solution of the present invention is: a 150T contact heating oven device, the innovation of which is: comprising a supporting device, a double-layer conveying device, a guide assembly, a heating and compressing device and a power device, the double-layer conveying device, the heating and compressing device and the guide assembly are arranged inside the supporting device, the power device is connected to the double-layer conveying device and the heating and compressing device, and the power device is used to operate the double-layer conveying device to move to the heating and compressing device through the guide assembly for heating and compression;

[0005] The support device comprises a hollow support box and a partition, a side of the support box is provided with an inlet and outlet, the partition is fixed in the support box and divides the interior of the support box into an operation area and a drive area arranged up and down, a push table is arranged on the partition in the operation area, a hydraulic push rod is arranged in the drive area, and the output end of the hydraulic push rod passes through the partition and is fixed to the bottom end of the push table;

[0006] The double-layer conveying device includes an upper conveying component and a lower conveying component. The upper conveying component can be used to convey the product to be heated and compressed, and the lower conveying component can be used to unload the product after heating and load the product to be heated; or the lower conveying component can be used to convey the product to be heated and compressed, and the upper conveying component can be used to unload the product after heating and load the product to be heated.

[0007] The lower conveying assembly comprises a lower conveying platform, a lower storage plate and a conveying platform fixing plate, both ends of the lower conveying platform are fixed with lower guide pulleys, the lower storage plate is arranged on the lower conveying platform, the conveying platform fixing plate is fixed on the upper two ends of the pushing platform, and double-layer guide grooves are arranged at the horizontal ends in the conveying platform fixing plate, the guide grooves are respectively the upper inner guide groove and the lower guide groove arranged vertically, the lower conveying platform is movably connected to the conveying platform fixing plate through the lower guide groove, the upper conveying assembly comprises an upper conveying platform, an upper storage plate and an upper support frame, the upper An upper outer guide pulley is fixed at both ends of the layer conveying platform, an upper storage plate is arranged on the upper conveying platform, the upper support frame is arranged at both ends of the outer sides of the inlet and outlet, an upper outer fixing plate and a baffle are arranged on the upper support frame, an upper outer guide groove is arranged on the upper outer fixing plate, the upper outer guide groove and the upper inner guide groove are located on the same horizontal line, the baffle is fixed on the end of the upper outer fixing plate located on the upper outer guide groove away from the supporting device, and the upper conveying platform is movably connected to the upper support frame through the upper outer guide groove;

[0008] The heating and compressing device comprises a heating fixing table and a heating unit, wherein the heating fixing table is fixed on the top surface of the operation area, and the heating unit is fixed on the bottom surface of the heating fixing table. The heating unit comprises an upper heating plate and a lower heating plate, so that the heating unit can be more fully in contact with the product to be heated, thereby preventing uneven heating at the edge and improving the heating effect. A discharge device is provided at the bottom of the heating unit, and the discharge device is distributed in an X shape.

[0009] The guide assembly is fixed in the support device and is located between the conveyor table fixing plate and the inner wall of the adjacent processing area. The guide assembly includes an upper limit block, a lower limit block, a guide shaft, a bearing and a slider. The guide shaft is vertically arranged, the slider is fixed on the bearing, and the bearing is arranged on the guide shaft. The upper limit block and the lower limit block are respectively fixed at both ends of the extension of the guide shaft. The conveyor table fixing plate and the guide assembly are fixedly connected through the slider.

[0010] A compensation block is also arranged between the pushing platform and the double-layer conveying device, and the pushing platform includes a main pushing block and an auxiliary pushing block arranged in the middle position of the main pushing block, and the two ends of the compensation block are fixed on the main pushing block and are located vertically below the fixed plate of the conveying platform, and the height value of the compensation block is equal to the height difference between the lower conveying platform and the upper conveying platform. When the upper conveying platform is pushed to the inner guide groove of the upper layer, the height difference between the upper conveying platform and the lower conveying platform can be compensated by the compensation block, so that the hydraulic push rod can push the upper conveying platform or the lower conveying platform up to the heating unit for heating through the same process route, and the operation is simple;

[0011] The power equipment is a hydraulic cylinder and a mold temperature controller, the output end of the hydraulic cylinder is connected to the hydraulic push rod, and the output end of the mold temperature controller is connected to the heating unit;

[0012] The outer side of the support device is also provided with a ladder assembly, and the ladder assembly includes a fixed ladder, a suspended ladder and a horizontal ladder fixed between the fixed ladder and the support device, and vertical slide grooves are fixed on both sides of one end of the fixed ladder away from the horizontal ladder. A counterweight block, a fixed pulley and a chain are also provided on the fixed ladder, one end of the chain is connected to the suspended ladder, and the other end of the chain is connected to the counterweight block, and the chain is arranged on the fixed pulley, and the suspended ladder is arranged in the vertical slide groove, and a limiting assembly is arranged between the top of the suspended ladder and the bottom of the fixed ladder. The suspended ladder pulled down is fixed by the limiting assembly, and the suspended ladder is controlled to be recovered upward by the lever principle. The operation is convenient, subsequent maintenance is convenient, and the space occupied is reduced.

[0013] Furthermore, the power equipment also includes an axial flow motor, and the output end of the axial flow fan is connected to the fan blades, which drive the fan blades to extract air and absorb exhaust gas. The support device is also provided with lighting fixtures inside to increase the visible area, making it easier for employees to observe the actual processing progress.

[0014] Furthermore, the power equipment is fixed on the outer top surface of the support device to save floor space.

[0015] Furthermore, the limiting assembly includes a pull rod, a limiting rod, and a limiting block. The limiting rod is fixed in the fixed ladder near the vertical slide groove, the limiting block is fixed on the limiting rod, and a limiting opening is provided on the limiting block.

[0016] Furthermore, handles are provided on the upper conveying platform and the lower conveying platform for easy operation.

[0017] The advantages of the present invention are:

[0018] 1) The compensation block in the present invention can make up for the height difference between the upper conveyor platform and the lower conveyor platform. One conveyor component in the double-layer conveying device conveys the product to be heated and compressed, and the other conveyor component unloads the product after heating and loads the product to be heated. Only through the same stroke route of a group of hydraulic push rods, the upper conveyor platform or the lower conveyor platform can be pushed up to the product to be heated close to the heating unit for heating. The operation is simple, loading and unloading and heating can be carried out simultaneously, which is convenient and efficient. Loading and unloading and heating can also be carried out only through one of the conveyor components, which is highly practical.

[0019] 2) In the present invention, the guide assembly is arranged between the fixed plate of the conveyor table and the inner wall of the adjacent processing area to prevent the compensation block from being affected.

[0020] 3) The unloading device in the present invention is an X-shaped distributed Teflon cloth strip, which prevents the product from sticking to the upper heating plate after heating the product, making it inconvenient for personnel to take the product.

[0021] 4) The ladder assembly of the present invention includes a fixed ladder and a suspended ladder. The suspended ladder is lowered by pulling the pull rod and fixed by a limit block. When the suspended ladder needs to be recovered, the suspended ladder is controlled to be recovered upward by the lever principle. The operation is convenient, subsequent maintenance is convenient, and the space occupied is reduced.

[0022] 5) The power equipment of the present invention is fixed on the outer top surface of the supporting device, which can save floor space and better arrange the occupied space. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0024] Figure 1 It is a front view of a 150T contact heating oven device of the present invention.

[0025] Figure 2 Partial three-dimensional structure of a 150T contact heating oven device of the present invention Figure 1 .

[0026] Figure 3 Partial three-dimensional structure of a 150T contact heating oven device of the present invention Figure 2 .

[0027] Figure 4 Partial three-dimensional structure of a 150T contact heating oven device of the present invention Figure 3 . DETAILED DESCRIPTION

[0028] like Figures 1 to 4A 150T contact heating oven device is shown, comprising a supporting device 1, a double-layer conveying device 2, a guiding assembly, a heating and compressing device 3 and a power device 4. The double-layer conveying device 2, the heating and compressing device 3 and the guiding assembly are arranged inside the supporting device 1. The power device is connected to the double-layer conveying device 2 and the heating and compressing device 3. The power device is used to operate the double-layer conveying device 2 to move to the heating and compressing device 3 through the guiding assembly for heating and compression.

[0029] The supporting device 1 includes an internally hollow supporting box and a partition. An inlet and outlet are left on one side of the supporting box. The partition is fixed in the supporting box and divides the interior of the supporting box into an operating area and a driving area arranged upper and lower. A pushing platform is arranged on the partition in the operating area, and a hydraulic push rod is arranged in the driving area. The output end of the hydraulic push rod passes through the partition and is fixed to the bottom end of the pushing platform.

[0030] The double-layer conveying device 2 includes an upper conveying component 21 and a lower conveying component 22. The upper conveying component 21 can be used to convey the product to be heated and compressed, and the lower conveying component 22 can be used to unload the product after heating and load the product to be heated; or the lower conveying component 22 can be used to convey the product to be heated and compressed, and the upper conveying component 21 can be used to unload the product after heating and load the product to be heated.

[0031] The lower conveying assembly 22 includes a lower conveying platform, a lower storage plate 222 and a conveying platform fixing plate 221. Lower guide pulleys are fixed at both ends of the lower conveying platform. The lower storage plate 222 is arranged on the lower conveying platform. The conveying platform fixing plate 221 is fixed on the upper two ends of the pushing platform. Double-layer guide grooves are arranged at the horizontal two ends of the conveying platform fixing plate 221. The guide grooves are respectively an upper inner guide groove and a lower guide groove arranged vertically. The lower conveying platform is movably connected to the conveying platform fixing plate through the lower guide groove.

[0032] The upper conveying assembly 21 includes an upper conveying platform, an upper storage plate 212 and an upper support frame 211. Upper outer guide pulleys are fixed at both ends of the upper conveying platform. The upper storage plate 212 is arranged on the upper conveying platform. The upper support frame 211 is arranged at both ends of the outer sides of the inlet and outlet. An upper outer fixed plate and a baffle are arranged on the upper support frame 211. An upper outer guide groove is arranged on the upper outer fixed plate. The upper outer guide groove and the upper inner guide groove are located on the same horizontal line. A baffle 213 is fixed on the end of the upper outer fixed plate located at the upper outer guide groove away from the supporting device. The upper conveying platform is movably connected to the upper support frame 211 through the upper outer guide groove.

[0033] The heating and compressing device 3 includes a heating fixing table 31 and a heating unit 32. The heating fixing table 31 is fixed on the top surface in the operation area, and the heating unit 32 is fixed on the bottom surface of the heating fixing table 31. The heating unit 32 is an upper heating plate and a lower heating plate, which can make the heating unit more fully contact with the product to be heated. Even if one end is deformed, there will be another extended end to substitute, so as to prevent uneven heating at the edge and improve the heating effect.

[0034] An X-shaped distributed Teflon cloth strip unloading device is set at the bottom of the heating unit. After the product is heated, it prevents the product from sticking to the upper heating plate, making it inconvenient for personnel to take the product.

[0035] The guide assembly is fixed in the support device 1 and is located between the conveyor table fixing plate 221 and the inner wall of the adjacent processing area.

[0036] The guide assembly includes an upper limit block, a lower limit block, a guide shaft, a bearing and a slider. The guide shaft is vertically arranged, the slider is fixed on the bearing, the bearing is arranged on the guide shaft, and the upper limit block and the lower limit block are respectively fixed at both ends of the extension of the guide shaft. The conveyor platform fixing plate 221 is fixedly connected to the guide assembly through the slider.

[0037] A compensation block 5 is also arranged between the pushing platform and the double-layer conveying device 2. The pushing platform includes a main pushing block and an auxiliary pushing block arranged in the middle position of the main pushing block. The compensation block 5 is fixed on the main pushing block and its two ends are located vertically below the fixed plate of the conveying platform.

[0038] The height value of the compensation block 5 is equal to the height difference between the lower conveyor platform and the upper conveyor platform. When the upper conveyor platform is pushed to the inner lateral groove of the upper layer, the height difference between the upper conveyor platform and the lower conveyor platform can be compensated by the compensation block. The hydraulic push rod can push the upper conveyor platform or the lower conveyor platform up through the same process route until the product to be heated is close to the heating unit for heating, and the operation is simple.

[0039] The power equipment 4 is a hydraulic cylinder, a mold temperature controller and an axial flow motor. The output end of the hydraulic cylinder is connected to the hydraulic push rod, the output end of the mold temperature controller is connected to the heating unit, and the output end of the axial flow fan is connected to the fan blades. The fan blades are driven to exhaust and absorb the exhaust gas. Lighting fixtures are also provided inside the support device to increase the visible area, making it easier for employees to observe the actual processing progress.

[0040] Fixing the power equipment on the outer top surface of the supporting device can save floor space.

[0041] A ladder assembly 6 is also provided on the outer side of the supporting device 1 .

[0042] The ladder assembly 6 comprises a fixed ladder 61, a suspended ladder 62 and a horizontal ladder fixed between the fixed ladder and the supporting device.

[0043] Vertical slide grooves are fixed on both sides of one end of the fixed ladder away from the horizontal ladder. A counterweight, a fixed pulley and a chain are also provided on the fixed ladder. A suspended ladder is connected to one end of the chain, and a counterweight is connected to the other end of the chain. The chain is set on the fixed pulley. The suspended ladder is set in the vertical slide groove. A limiting assembly 63 is set between the top of the suspended ladder and the bottom of the fixed ladder. The suspended ladder is fixed and pulled down by the limiting assembly 63, and the suspended ladder is controlled to be recovered upward by the lever principle. The operation is convenient, subsequent maintenance is convenient, and the space occupied is reduced.

[0044] The limiting assembly 63 includes a pull rod, a limiting rod, and a limiting block. The limiting rod is fixed in the fixed ladder near the vertical slide groove, the limiting block is fixed on the limiting rod, and a limiting opening is provided on the limiting block.

[0045] The upper conveyor platform and the lower conveyor platform are provided with handles for easy operation.

[0046] Working principle of this patent:

[0047] Pull out the upper conveyor table, place the product to be heated and compressed on the upper conveyor table, and then push the upper conveyor table to the upper inner guide groove of the conveyor table fixed plate, operate the hydraulic push rod to push the upper conveyor table until the product to be heated and compressed is close to the heating unit for heating and compression, pull out the lower conveyor table, and place the next product to be heated and compressed on the lower conveyor table, wait until the heating of the product to be heated and compressed on the upper conveyor table is completed, pull out the upper conveyor table and take away the processed product, and push the lower conveyor table to the lower inner guide groove of the conveyor table fixed plate, operate the hydraulic push rod to make up for the height difference through the compensation block, and push the lower conveyor table until the product to be heated and compressed is close to the heating unit for heating and compression, or only use one layer of the conveyor table to heat and compress the product to be heated and compressed.

[0048] Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A 150T contact heating oven equipment, Features: It comprises a supporting device, a double-layer conveying device, a guiding assembly, a heating and compressing device and a power device, wherein the double-layer conveying device, the heating and compressing device and the guiding assembly are arranged inside the supporting device, and the power device is connected with the double-layer conveying device and the heating and compressing device, and the power device is used to move the double-layer conveying device to the heating and compressing device through the guiding assembly for heating and compressing; The support device comprises a hollow support box and a partition, a side of the support box is provided with an inlet and outlet, the partition is fixed in the support box and divides the interior of the support box into an operation area and a drive area arranged up and down, a push table is arranged on the partition in the operation area, a hydraulic push rod is arranged in the drive area, and the output end of the hydraulic push rod passes through the partition and is fixed to the bottom end of the push table; The double-layer conveying device includes an upper conveying assembly and a lower conveying assembly, the lower conveying assembly includes a lower conveying platform, a lower storage plate and a conveying platform fixing plate, both ends of the lower conveying platform are fixed with lower guide pulleys, the lower storage plate is arranged on the lower conveying platform, the conveying platform fixing plate is fixed to the upper two ends of the pushing platform, and double-layer guide grooves are arranged at the horizontal ends of the conveying platform fixing plate, the guide grooves are respectively the upper inner guide groove and the lower guide groove arranged vertically, the lower conveying platform is movably connected to the conveying platform fixing plate through the lower guide groove, the upper conveying assembly includes an upper conveying platform, an upper storage plate and a conveying platform fixing plate, the lower guide pulleys are fixed at both ends of the lower conveying platform, the lower storage plate is arranged on the lower conveying platform, the conveying platform fixing plate is fixed to the upper two ends of the pushing platform, the conveying platform fixing plate is provided with double-layer guide grooves at the horizontal ends, the guide grooves are respectively the upper inner guide groove and the lower guide groove arranged vertically, the lower conveying platform is movably connected to the conveying platform fixing plate through the lower guide groove, The upper conveying platform is provided with an upper placing plate, the upper supporting frame is arranged at the two outer ends of the inlet and outlet, the upper supporting frame is provided with an upper outer fixing plate and a baffle, the upper outer fixing plate is provided with an upper outer guide groove, the upper outer guide groove and the upper inner guide groove are located on the same horizontal line, the baffle is fixed on the upper outer fixing plate at one end of the upper outer guide groove away from the supporting device, and the upper conveying platform is movably connected to the upper supporting frame through the upper outer guide groove; The heating and compressing device comprises a heating fixing table and a heating unit, wherein the heating fixing table is fixed on the top surface of the operation area, and the heating unit is fixed on the bottom surface of the heating fixing table. The heating unit comprises an upper heating plate and a lower heating plate, and a discharge device is arranged below the heating unit; The guide assembly is fixed in the support device and is located between the fixed plate of the conveyor table and the inner wall of the adjacent processing area. The guide assembly includes an upper limit block, a lower limit block, a guide shaft, a bearing and a slider. The guide shaft is vertically arranged, the slider is fixed on the bearing, and the bearing is arranged on the guide shaft. The upper limit block and the lower limit block are respectively fixed at both ends of the extension of the guide shaft. The fixed plate of the conveyor table is fixedly connected to the guide assembly through the slider. A compensation block is also provided between the push platform and the double-layer conveying device, the push platform includes a main push block and an auxiliary push block provided in the middle of the main push block, the compensation block is fixed on the main push block and both ends are located vertically below the fixed plate of the conveying platform, and the height value of the compensation block is equal to the height difference between the lower conveying platform and the upper conveying platform; The power equipment is a hydraulic cylinder and a mold temperature controller, the output end of the hydraulic cylinder is connected to the hydraulic push rod, and the output end of the mold temperature controller is connected to the heating unit; The outer side of the supporting device is also provided with a ladder assembly, and the ladder assembly includes a fixed ladder, a suspended ladder and a horizontal ladder fixed between the fixed ladder and the supporting device, and vertical slide grooves are fixed on both sides of one end of the fixed ladder away from the horizontal ladder, and a counterweight block, a fixed pulley and a chain are also provided on the fixed ladder, one end of the chain is connected to the suspended ladder, and the other end of the chain is connected to the counterweight block, the chain is arranged on the fixed pulley, and the suspended ladder is arranged in the vertical slide groove, and a limiting assembly is arranged between the top of the suspended ladder and the bottom of the fixed ladder, and the suspended ladder pulled down is fixed by the limiting assembly, and the suspended ladder is controlled to be recovered upward by the lever principle.

2. A 150T contact heating oven equipment according to claim 1, Features: The power equipment also includes an axial flow motor, an output end of the axial flow fan is connected to the fan blades, and a lighting fixture is also arranged inside the supporting device.

3. A 150T contact heating oven equipment according to claim 1 or 2, Features: The power equipment is fixed on the outer top surface of the supporting device, which can save floor space.

4. A 150T contact heating oven equipment according to claim 1, Features: The limiting assembly comprises a pull rod, a limiting rod and a limiting block. The limiting rod is fixed in the fixed ladder near the vertical slide groove, the limiting block is fixed on the limiting rod, and a limiting opening is provided on the limiting block.

5. A 150T contact heating oven equipment according to claim 1, Features: The upper conveying platform and the lower conveying platform are provided with handles.

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