Bottling equipment and method used in edible fungus cultivation process
By designing automated bottling equipment, the high cost and low efficiency problems caused by the bottling process relying on labor in the prior art are solved, and an efficient and automated bottling process is achieved, which improves the efficiency and quality of edible fungi production.
Patent Information
- Application Number
- CN202011106060.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2040-10-15
AI Technical Summary
In the prior art, the bottling process in the edible fungi cultivation process mainly relies on labor, resulting in high production costs, easy secondary contamination of the matrix material, and low bottling efficiency.
An automated bottling equipment is designed, including bottling equipment frames, cultivation frames, conveying parts, cultivation frame separation parts, quantitative plate parts, silo components, vibration components, drilling components and quantitative plate recycling components, through which The collaborative work of the company realizes an automated bottling process.
It improves bottling efficiency, reduces labor costs, reduces secondary pollution of matrix materials, improves output and quality, and ensures automation and consistency of the bottling process.
Smart Images

Figure CN112352628B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of edible fungus cultivation, and in particular to a bottling device and method used in the process of cultivating edible fungi. Background Art
[0002] Black Boletus is the only species among more than 1,000 species of Boletus in the world that can be cultivated artificially and in a factory. The factory production process of Boletus involves stirring, bottling, drilling, inoculation, covering, digging bottles and other processes. The main purpose of this bottling equipment is to pour the stirred substrate material into the empty bottle evenly and quickly through this equipment. Bottling equipment is the most important link in factory production. The uniformity after loading and the hardness of the substrate in the upper, middle and lower parts will directly affect the pollution rate control in the later period of bacterial cultivation and the neatness and yield of mushrooms. The bottling efficiency during bottling is related to whether the substrate is acidified after sterilization. If the substrate material is too high due to the external temperature after a long time, it will cause internal chemical reactions. Therefore, it is a very important step to complete the bottling as soon as possible after stirring.
[0003] In the prior art, the bottling process is mainly carried out manually, but on the one hand, the number of personnel and the site used for manual bottling are too many and too large, resulting in high costs for producing porcini. On the other hand, manual bottling can cause secondary contamination of the matrix material. However, this device can accurately control the weight of the bottling, and under normal circumstances, the weight difference of each bottle will not exceed 20 grams, thus saving the cost of the matrix material in a variable direction. In terms of efficiency, it is not less than 8,000 bottles / hour. In addition, due to the rationality of the structural design, the life of this device is as long as 12 years.
[0004] The present invention provides a black boletus cultivation and bottling device to realize the automation of black boletus cultivation and bottling. It improves production efficiency, reduces labor costs, increases output, improves quality, and reduces pollution. It solves the problem of secondary pollution caused by excessive density of manual inoculation personnel. After mechanical integration, the tightness and weight of each cultivation bottle filling device are basically consistent, preventing the difference in the effect of personnel during manual bottling. It provides good conditions for experiments and large-scale production. Summary of the invention
[0005] In order to solve the above technical problems, the present invention provides a bottling device used in the process of cultivating edible fungi, wherein the bottling device comprises a bottling device frame, a cultivation frame, a cultivation bottle, a conveying component, a cultivation frame separation component, a quantitative plate component, a silo component, a vibrating component, a punching component and a quantitative plate recovery component, wherein the conveying component is located on the bottling device frame, two or more cultivation frames are stacked and placed on the conveying component, each cultivation frame is equipped with a cultivation bottle, the cultivation frame separation component is located on the bottling device frame, and is used to separate the stacked cultivation frames, and the quantitative plate recovery component is used to separate the stacked cultivation frames. The component is located on the bottling equipment frame and on the right side of the cultivation frame separation component, and is used for loading the quantitative plate on the separated cultivation frame and pushing the quantitative plate and the cultivation frame into the bottling work position. The silo component and the vibration component are located on the bottling work position of the bottling equipment frame, and the bottling work position is located on the right side of the quantitative plate component, and is used for adding matrix material to the cultivation bottle in the cultivation frame. The punching component is located on the right side of the bottling work position of the bottling equipment frame, and is used for punching holes in the cultivation bottle filled with matrix material. The quantitative plate recovery component is located on the right side of the punching component, and is used for recovering the quantitative plate.
[0006] The quantitative plate component includes a quantitative plate sub-component, a quantitative plate placement sub-component, a quantitative plate detection sub-component and a quantitative plate pushing sub-component, wherein the quantitative plate pushing sub-component is located above the conveying component on the right side of the separator component and is fixed on the bottle loader equipment frame, a quantitative plate placement sub-component is installed on the bottle loader equipment frame on the right side of the quantitative plate pushing sub-component, two or more quantitative plate sub-components are installed on the quantitative plate placement sub-component, and the quantitative plate detection sub-component is located on the bottle loader equipment frame below the quantitative plate sub-component, and is used to detect the position of the quantitative plate sub-component.
[0007] The quantitative plate recovery component includes a quantitative plate recovery subcomponent and a quantitative plate return subcomponent, wherein the quantitative plate recovery subcomponent is located on the bottle loader equipment frame on the right side of the punching component, and the quantitative plate return subcomponent is located on the bottle loader equipment frame above the quantitative plate recovery subcomponent.
[0008] Furthermore, the bottling equipment also includes a cultivation frame positioning component, and the cultivation frame positioning component is located between the quantitative plate component and the silo component.
[0009] Furthermore, the conveying component is divided into an entrance conveying subcomponent, an internal conveying subcomponent, a positioning portion conveying subcomponent and a one-way unpowered conveying subcomponent from left to right.
[0010] Furthermore, the cultivation frame separation component includes a separation cylinder, a separation spur gear, a separation main shaft bearing, a separation gear, a separation cam, a separation main shaft, a separation connecting rod, a separator, a separator guide rail and a separation linear bearing steel, wherein the separation cylinder is located on the bottling equipment frame below the conveying component, and the separation spur gear is installed on the extended section of the separation cylinder. The separation main shaft bearing, the separation gear and one end of the separation cam are sleeved on the separation main shaft. The separation main shaft is located on the bottling equipment frame, the separation spur gear and the separation gear are meshed with each other, the other end of the separation cam is connected to the lower end of the separation connecting rod, the upper end of the separation connecting rod is connected to the separator, and the separator is sleeved on the separation linear bearing steel and connected to the separator guide rail.
[0011] Furthermore, the separator includes a separator aluminum bar, a separator aluminum bar linear bearing steel, a separator up and down moving linear bearing mounting aluminum block, a separator up and down moving linear bearing, a separator front and rear linear bearings, and a separator guide bearing device, wherein the separator aluminum bar is mounted on one end of the separator aluminum bar linear bearing steel, the separator up and down moving linear bearing mounting aluminum block is sleeved on the separation linear bearing steel through the separator up and down moving linear bearing, the separator front and rear linear bearings are sleeved on the separator aluminum bar linear bearing steel, the separator guide bearing device is mounted on the other end of the separator aluminum bar linear bearing steel and connected to the separator guide rail, and the upper end of the separation connecting rod is connected to the separator up and down moving linear bearing mounting aluminum block.
[0012] Furthermore, the quantitative plate propulsion subcomponent includes a quantitative plate propulsion cylinder fixed aluminum plate, a quantitative plate propulsion cylinder fixed front plate, a quantitative plate propulsion cylinder fixed rear plate, a quantitative plate propulsion cylinder, a quantitative plate propulsion cylinder floating joint, a quantitative plate propulsion aluminum block, a quantitative plate propulsion main bearing steel, a quantitative plate propulsion main bearing steel linear bearing, a quantitative plate propulsion secondary bearing steel, a quantitative plate propulsion secondary bearing steel nylon bearing and a quantitative plate propulsion moving plate, wherein the quantitative plate propulsion cylinder fixed aluminum plate is fixed on the bottling equipment frame, and the quantitative plate propulsion cylinder fixed front plate and the quantitative plate propulsion cylinder fixed aluminum plate are respectively installed on both sides of the quantitative plate propulsion cylinder fixed aluminum plate. The fixed rear plate and the quantitative plate propulsion cylinder are installed between the fixed front plate and the fixed rear plate of the quantitative plate propulsion cylinder. The floating joint of the quantitative plate propulsion cylinder is connected to the quantitative plate propulsion aluminum block. The quantitative plate propulsion main bearing steel is installed between the quantitative plate propulsion moving plate and the quantitative plate propulsion aluminum block. The quantitative plate propulsion main bearing steel linear bearing is installed on the fixed front plate of the quantitative plate propulsion cylinder and is socketed with the quantitative plate propulsion main bearing steel. The quantitative plate propulsion secondary bearing steel is installed between the fixed front plate and the fixed rear plate of the quantitative plate propulsion cylinder. The quantitative plate propulsion secondary bearing steel nylon bearing is installed on the quantitative plate propulsion moving plate.
[0013] Further, the quantitative plate placement subcomponent includes a quantitative plate placement motor, a quantitative plate placement spindle sprocket, a quantitative plate placement spindle bearing, a quantitative plate placement spindle, a quantitative plate placement cam, a quantitative plate placement connecting rod, a quantitative plate placement upper and lower linear bearing steel, a quantitative plate placer, a quantitative plate placer guide rail and a quantitative plate placer sensor, wherein the quantitative plate placement motor is located below the conveying component and fixed on the bottling equipment frame, the quantitative plate placement spindle is connected to the bottling equipment frame through the quantitative plate placement spindle bearing, the quantitative plate placement spindle sprocket is sleeved on the quantitative plate placement spindle, the quantitative plate placement spindle sprocket is connected to the quantitative plate placement motor, one end of the quantitative plate placement cam is connected to the quantitative plate placement spindle, the other end of the quantitative plate placement cam is connected to the lower end of the quantitative plate placement connecting rod, the upper end of the quantitative plate placement connecting rod is connected to the quantitative plate placer, and the quantitative plate placer is sleeved on the quantitative plate placement upper and lower linear bearing steels, and a quantitative plate placer guide rail is also installed on the way the quantitative plate placer descends, and the quantitative plate placer guide rail is installed on the bottling equipment frame.
[0014] Further, the quantitative plate placer includes a quantitative plate placer aluminum bar, a quantitative plate placer aluminum bar bearing steel, a quantitative plate placer detacher, a quantitative plate placer aluminum block, upper and lower linear bearings of the placer aluminum block, front and rear linear bearings of the placer aluminum block, a quantitative plate placer stretching plate, a quantitative plate placer mounting plate and a quantitative plate placer tension spring, wherein the quantitative plate placer aluminum bar is installed at one end of the quantitative plate placer aluminum bar bearing steel, and the quantitative plate placer aluminum bar is connected to the quantitative plate placer mounting plate, the quantitative plate placer aluminum block is sleeved on the quantitative plate placement upper and lower linear bearings of the placer aluminum block, and the quantitative plate placer aluminum block is sleeved on the quantitative plate placement aluminum bar bearing steel through the upper and lower linear bearings of the placer aluminum block, and the quantitative plate placer aluminum block is sleeved on the quantitative plate placer aluminum bar bearing steel through the front and rear linear bearings of the placer aluminum block, the quantitative plate placement stretching plate is installed on the other end of the quantitative plate placer aluminum bar bearing steel, the upper end of the quantitative plate placement connecting rod is connected to the quantitative plate placer aluminum block, the quantitative plate placement detacher is installed on the side of the quantitative plate placer mounting plate, and the stretching plate is connected to the quantitative plate placer aluminum block through the quantitative plate placer tension spring.
[0015] Furthermore, it is characterized in that the quantitative plate placement subcomponent also includes a certain quantitative plate placement sensor for detecting the position of the quantitative plate subcomponent.
[0016] Further, the quantitative plate subcomponent includes a quantitative main board, a leakage prevention strip and a PE strip, the quantitative main board is provided with loading holes, the upper side of the quantitative main board is provided with a leakage prevention strip, and the bottom sides of the quantitative main board are provided with PE strips. Further, the quantitative plate detection subcomponent includes a quantitative plate detection plate, a quantitative plate detection shaft, a quantitative plate detection shaft bearing, a quantitative plate detection spring and a quantitative plate sensor induction plate, wherein the quantitative plate detection plate is connected to the quantitative plate detection shaft through the quantitative plate detection shaft bearing, the quantitative plate detection shaft is fixed on the bottle filling device frame, a quantitative plate sensor induction plate is installed on the quantitative plate detection plate, one end of the quantitative plate detection spring is fixed on the bottle filling device frame, and the other end of the quantitative plate detection spring is fixed on the quantitative plate sensor induction plate.
[0017] Furthermore, the cultivation frame positioning component includes a front positioning bar, a rear positioning bar, swing plates on both sides, a swing tension spring, a swing shaft, swing plate fixing seats on both sides and swing plate bearings on both sides, wherein the swing plate fixing seats on both sides are installed on the bottle filling device frame, and the swing plates on both sides are connected with the swing shaft and the swing plate fixing seats on both sides through the swing plate bearings on both sides, one end of the swing tension spring is fixed on the swing plate fixing seats on both sides, and the other end of the swing tension spring is connected to the swing plates on both sides, and a front positioning bar and a rear positioning bar are respectively installed on the front and rear sides of the swing plates on both sides.
[0018] Further, the silo component includes a silo feeding part, a silo interior, a feeding motor, a feeding rod, a stirring motor, a stirring spindle, a stirring spindle rod, a stirring motor, a stirring sprocket, two or more stirring gears, a stirring spindle bearing, a stirring spindle and a π-type stirring rod, wherein the feeding motor is located on the bottling equipment frame, the feeding motor is connected to the feeding rod, the feeding rod is located inside the silo feeding part, the stirring motor is located on the bottling equipment frame, the stirring motor is connected to the stirring spindle, the stirring spindle rod is connected to the stirring spindle, the stirring spindle rod is located inside the silo, the stirring motor is located on the bottling equipment frame below the conveying component, the stirring motor is connected to one of the stirring gears through a stirring sprocket, the stirring gears are meshed with each other, the stirring gear is sleeved with the stirring spindle through the stirring spindle bearing, the stirring spindle is installed across the interior of the silo, and the π-type stirring rod is installed on the stirring spindle.
[0019] Furthermore, the silo component also includes a sensing probe 1 and a sensing probe 2, both of which are vertically installed inside the silo, the sensing probe 1 is longer than the sensing probe 2, the sensing probe 1 is used to detect whether the matrix material in the silo is sufficient, and the sensing probe 2 is used to detect whether the matrix material in the silo is full, so as to stop feeding.
[0020] Furthermore, the vibration component includes a vibration motor, a vibration motor mounting plate, a vibration spring fixing plate, a vibration spring, a swinging blade and an unpowered roller, wherein the vibration motor mounting plate is located below the conveying component, the vibration motor is fixed on the vibration motor mounting plate, the vibration motor is connected to the swinging blade, and when the vibration motor rotates, the swinging blade is driven to rotate together, the vibration spring is fixed on the vibration motor mounting plate and connected to the vibration spring fixing plate, and an unpowered roller is also installed between the vibration motor mounting plate and the conveying component.
[0021] Furthermore, the punching component includes upper and lower punching motors, upper and lower punching motor sprockets, upper and lower punching main shaft sprockets, upper and lower punching main shaft bearings, upper and lower punching main shafts, upper and lower punching cams, upper and lower punching connecting rods, punching rod rotating motors, punching rod rotating motor sprockets, punching rod rotating motor mounting plates, upper and lower linear bearings of punching gear box, upper and lower bearing steels of punching gear box, punching gear box, punching gear box sprockets, punching rods and punching rod gears, wherein the upper and lower punching motors, upper and lower punching motor sprockets, upper and lower punching main shaft sprockets, upper and lower punching main shaft bearings, and upper and lower punching main shafts are located on the bottling equipment frame and below the conveying component, the upper and lower punching motors are connected to the upper and lower punching motor sprockets, the upper and lower punching motor sprockets are connected to the upper and lower punching main shaft sprockets through chains, and the upper and lower punching main shaft sprockets It is fixed on the upper and lower punching spindles, which are fixed on the bottling equipment frame through the upper and lower punching spindle bearings, one end of the upper and lower punching cams is fixed on the upper and lower punching spindles, the other end of the upper and lower punching cams is connected to one end of the upper and lower punching connecting rods, the other end of the upper and lower punching connecting rods is connected to the punching gear box, the punching gear box is sleeved on the upper and lower bearing steels of the punching gear box through the upper and lower linear bearings of the punching gear box, the punching rod rotating motor is installed on the bottling equipment frame through the punching rod rotating motor mounting plate, the punching rod rotating motor is connected to the punching rod rotating motor sprocket, the punching rod rotating motor sprocket is connected to the punching gear box sprocket, the punching rod gears and the punching rod gears and the punching gear box sprocket are meshed with each other, and a punching rod is installed on the punching rod gear and the punching gear box sprocket.
[0022] Further, the quantitative plate recovery subcomponent includes a quantitative plate recovery motor, a quantitative plate recovery spindle sprocket, a quantitative plate recovery spindle bearing, a quantitative plate recovery spindle, a quantitative plate recovery cam, a quantitative plate recovery connecting rod, a quantitative plate recovery bearing steel, a quantitative plate recoverer and a quantitative plate recoverer guide rail, wherein the quantitative plate recovery motor is installed on the bottling equipment frame below the conveying component and is connected to the quantitative plate recovery spindle sprocket installed on the bottling equipment frame below the conveying component, the quantitative plate recovery spindle sprocket is installed on the quantitative plate recovery spindle through the quantitative plate recovery spindle bearing, the quantitative plate recovery spindle is installed on the bottling equipment frame, one end of the quantitative plate recovery cam is connected to the quantitative plate recovery spindle, the other end of the quantitative plate recovery cam is connected to the lower end of the quantitative plate recovery connecting rod, the upper end of the quantitative plate recovery connecting rod is connected to the quantitative plate recoverer, the quantitative plate recoverer is simultaneously sleeved on the quantitative plate recovery bearing steel, and a quantitative plate recoverer guide rail is also installed on the bottling equipment frame outside the quantitative plate recovery bearing steel.
[0023] Furthermore, the quantitative plate recovery subcomponent also includes a quantitative plate recovery position sensor, which is located on the bottle filling device frame and is used to detect the position of the quantitative plate subcomponent during recovery.
[0024] Furthermore, the quantitative plate recycler includes a quantitative plate recycler aluminum bar, a quantitative plate recycler aluminum bar bearing steel, a quantitative plate recycler detacher, a quantitative plate recycler placer aluminum block, upper and lower linear bearings of the quantitative plate recycler placer aluminum block, front and rear linear bearings of the quantitative plate recycler placer aluminum block and a quantitative plate recycler stretching plate, a quantitative plate recycler mounting plate and a quantitative plate recycler tension spring, wherein the quantitative plate recycler aluminum bar is installed at one end of the quantitative plate recycler aluminum bar bearing steel, and the quantitative plate recycler aluminum bar is connected to the quantitative plate recycler mounting plate, and the quantitative plate recycler placer aluminum block is connected to the quantitative plate recycler mounting plate by a quantitative plate recycler. The upper and lower linear bearings of the aluminum block of the quantitative plate recovery placer are sleeved on the bearing steel of the quantitative plate recovery. At the same time, the aluminum block of the quantitative plate recovery placer is sleeved on the bearing steel of the quantitative plate recovery aluminum bar through the front and rear linear bearings of the aluminum block of the quantitative plate recovery placer. The quantitative plate recovery stretching plate is installed at the other end of the bearing steel of the quantitative plate recovery aluminum bar. The upper end of the quantitative plate recovery connecting rod is connected to the aluminum block of the quantitative plate recovery placer. The quantitative plate recovery disconnector is installed on the side of the mounting plate of the quantitative plate recovery device. The quantitative plate recovery stretching plate is connected to the aluminum block of the quantitative plate recovery placer through the tension spring of the quantitative plate recovery device.
[0025] Furthermore, the quantitative plate return subcomponent includes a quantitative plate return cylinder, a quantitative plate return cylinder hook, a quantitative plate return cylinder hook linear bearing, a quantitative plate return cylinder hook aluminum block and a quantitative plate return cylinder hook bearing steel, wherein the quantitative plate return cylinder is installed at the top right side of the bottling equipment frame, the floating joint of the quantitative plate return cylinder is connected to the quantitative plate return cylinder hook, and the quantitative plate return cylinder hook is simultaneously connected to the quantitative plate return cylinder hook bearing steel through the quantitative plate return cylinder hook linear bearing, the quantitative plate return cylinder hook bearing steel is installed on the bottling equipment frame below the quantitative plate return cylinder, and the quantitative plate return cylinder hook aluminum block is installed on the quantitative plate return cylinder hook bearing steel.
[0026] Furthermore, the bottling equipment also includes upper and lower quantitative plate guide rail components, which include an upper quantitative plate guide rail and a lower quantitative plate guide rail, wherein the lower quantitative plate guide rail is arranged parallel to the conveying component and is located above the conveying component, so that the quantitative plate component is placed on the cultivation bottle and just matches with the lower quantitative plate guide rail, and the upper quantitative plate guide rail is located above the bottling equipment frame, and so that the quantitative plate component is recovered and just matches with the upper quantitative plate track, so as to facilitate the recovery of the quantitative plate component.
[0027] The present invention also provides a method for bottling using the above bottling equipment, which specifically comprises the following steps:
[0028] S100: transporting the stacked cultivation frames carrying the empty cultivation bottles to the cultivation frame separation component;
[0029] S200: The cultivation frame separation component separates the first layer of cultivation frames from bottom to top from the remaining cultivation frames;
[0030] S300: conveying the first layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the second layer of cultivation frames from bottom to top;
[0031] S400: The cultivation frame separation component separates the second layer of cultivation frames from bottom to top from the remaining cultivation frames;
[0032] S500: conveying the second layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the third layer of cultivation frames from bottom to top;
[0033] S600: When the second layer of cultivation frames from bottom to top is transported to the right side of the transport component, the first layer of cultivation frames from top to bottom is transported to the quantitative plate placement position, and the quantitative plate is placed on the cultivation frames of this layer;
[0034] S700: When the third layer of cultivation frames from bottom to top is transported to the right side of the transport component, the second layer of cultivation frames from top to bottom is transported to the quantitative plate placement position, and the quantitative plate is placed on the cultivation frames of this layer;
[0035] S800: When the second layer of cultivation frames is transported to the quantitative plate placement position, the first layer of cultivation frames on which the quantitative plates have been placed are pushed to the mixing position from top to bottom;
[0036] S900: When the third layer of cultivation frames is transported to the quantitative plate placement position, the second layer of cultivation frames on which the quantitative plates have been placed are transported to the mixing position;
[0037] S1000: When the first layer of cultivation frames and the second layer of cultivation frames from top to bottom enter the stirring position, the substrate material is stirred and added to the first layer of cultivation frames and the second layer of cultivation frames from top to bottom;
[0038] S1100: vibrating the two-layer cultivation frame with the substrate added;
[0039] S1200: The two-layer cultivation frames filled with the substrate material are sequentially pushed to the punching position, and holes are punched in the cultivation bottles filled with the substrate material;
[0040] S1300: The two layers of cultivation frames with holes punched are pushed to the quantitative plate recovery position in sequence;
[0041] S1400: The quantitative plates on the two-layer cultivation frames after the holes are punched are collected in sequence;
[0042] S1500: returning the quantitative plates recovered in sequence to the quantitative plate placement position;
[0043] S1600: Repeat steps S200 and S1500 for subsequent cultivation frames.
[0044] Further, step S200 includes the following steps:
[0045] S210: The separation cylinder retracts, driving the separation spur gear to retract;
[0046] S220: The separation spur gear drives the separation gear to rotate clockwise around the separation main shaft;
[0047] S230: The separation main shaft rotates clockwise to drive the separation cam to rotate clockwise;
[0048] S240: The separation cam rotates clockwise, driving the separation connecting rod to move upward;
[0049] S250: The separation connecting rod moves upward, driving the separator to move upward along the separation linear bearing steel and the separator guide rail. At the same time, the separator drives the remaining cultivation frames except the first layer cultivation frame from bottom to top to move upward together, thereby achieving the purpose of separation from the first layer cultivation frame from bottom to top;
[0050] Further, step S250 includes the following steps:
[0051] S251: The separation connecting rod moves upward, driving the separator to move up and down, and the linear bearing mounting aluminum block moves upward along the separation linear bearing steel;
[0052] S252: Drive the separator to move up and down. While the linear bearing mounting aluminum block moves upward, the separator guide bearing device moves upward along the outer side of the separator guide rail;
[0053] S253: When the separator guide bearing device moves upward along the separator guide rail, the separator aluminum bar moves upward while its lateral movement is consistent with the movement trajectory of the separator guide bearing device along the outer side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually narrows as it moves upward, and finally connects with the cultivation frame, thereby lifting the cultivation frame upward.
[0054] Further, step S400 includes the following steps:
[0055] S410: The cultivation frame separation component lowers the remaining stacked cultivation frames except the first layer of cultivation frames from bottom to top onto the conveying component;
[0056] S420: The cultivation frame repeats the action of lifting the cultivation frame in steps S210 to S250, and separates the second cultivation frame from the other cultivation frames from bottom to top.
[0057] Further, step 410 includes the following steps:
[0058] S411: The separation cylinder extends, driving the separation spur gear to extend;
[0059] S412: The separation spur gear drives the separation gear to rotate counterclockwise around the separation main shaft;
[0060] S413: The separation main shaft rotates counterclockwise to drive the separation cam to rotate counterclockwise;
[0061] S414: The separation cam rotates counterclockwise, driving the separation connecting rod to move downward;
[0062] S415: The separation connecting rod moves downward, driving the separator to move downward along the separation linear bearing steel and the separator guide rail, and at the same time, the separator drives the remaining cultivation frames except the first layer of cultivation frames from bottom to top to move downward together;
[0063] S416: When the cultivation frames except the first layer of cultivation frames from bottom to top are lowered onto the conveying component, the separator is separated from the cultivation frames.
[0064] Furthermore, step S415 also includes the following steps:
[0065] S415-1: The separation connecting rod moves downward, driving the separator to move up and down. The linear bearing mounting aluminum block moves downward along the separation linear bearing steel;
[0066] S 415-2: Drive the separator to move up and down. While the linear bearing mounting aluminum block moves downward, the separator guide bearing device moves downward along the inner side of the separator guide rail;
[0067] S415-3: When the separator guide bearing device moves downward along the separator guide rail, the separator aluminum bar moves downward while its lateral movement is consistent with the movement trajectory of the separator guide bearing device along the inner side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually widens as it moves downward, and finally separates from the cultivation frame, thereby separating the cultivation frame.
[0068] Furthermore, step S600 and step S700 include the following steps:
[0069] S610: transporting the separated cultivation frames to the quantitative plate placement position;
[0070] S620: placing the quantitative plate subassembly on the cultivation frame at the quantitative plate placement position;
[0071] S630: Check whether the quantitative plate is placed on the cultivation frame;
[0072] Further, step S620 includes the following steps:
[0073] S621: The quantitative plate placement motor starts, driving the quantitative plate placement main shaft sprocket to rotate;
[0074] S622: The quantitative plate placement spindle sprocket drives the quantitative plate placement cam to rotate;
[0075] S623: The quantitative plate placement cam drives the quantitative plate placement connecting rod to move downward;
[0076] S624: The quantitative plate placement connecting rod drives the quantitative plate placement device to move downward along the upper and lower linear bearing steels of the quantitative plate placement;
[0077] S625: The quantitative plate placer contacts the quantitative plate placer guide rail during its descent, moves downward along the quantitative plate placer guide rail, places the quantitative plate subassembly on the cultivation frame, and then rises and returns to its original position.
[0078] Furthermore, the step S625 includes the following steps:
[0079] S625-1: The quantitative plate placement connecting rod moves downward, driving the quantitative plate placement aluminum block to move downward along the upper and lower linear bearing steels of the quantitative plate placement;
[0080] S625-2: while driving the aluminum block of the quantitative plate placement device to move downward, the quantitative plate placement detacher contacts the guide rail of the quantitative plate placement device and moves downward along the guide rail of the quantitative plate placement device;
[0081] S625-3: When the quantitative plate placement detacher moves downward along the quantitative plate placement guide rail, the quantitative plate placement detacher rotates clockwise to ensure that the quantitative plate placement aluminum bar is always in contact with the quantitative plate sub-component during the downward movement;
[0082] S625-4: When the quantitative plate subassembly is placed on the cultivation frame, the quantitative plate placement detacher continues to move downward along the quantitative plate placement device guide rail. When the quantitative plate placement detacher moves to the lowest end of the quantitative plate placement device guide rail, the quantitative plate placement detacher detaches from the quantitative plate subassembly.
[0083] S625-5: The quantitative plate placement connecting rod moves upward, driving the quantitative plate placement detacher to move upward. When the quantitative plate placement detacher passes through the quantitative plate placement device guide rail, the quantitative plate placement detacher cannot rotate counterclockwise, causing the quantitative plate placement device aluminum bar to detach from the quantitative plate sub-assembly and finally return to the original position.
[0084] Further, step S630 includes the following steps:
[0085] S631: When the quantitative board component moves downward to the cultivation frame, the quantitative board component pushes the quantitative board detection plate;
[0086] S632: the quantitative plate detection plate rotates clockwise around the quantitative plate detection axis;
[0087] S633: The quantitative plate sensor sensing plate on the quantitative plate detection plate pulls the quantitative plate detection tension spring to rotate clockwise accordingly;
[0088] S634: When the quantitative plate subassembly is placed, the quantitative plate sensor sensing plate rotates clockwise and touches the quantitative plate placer sensor. The quantitative plate placer sensor detects that the quantitative plate subassembly has been placed and sends a placement completion signal.
[0089] Furthermore, the quantitative board component includes a quantitative main board, a leakage-proof strip and a PE strip. Loading holes are distributed on the quantitative main board, the leakage-proof strip is installed on the side of the upper part of the quantitative main board, and the PE strip is installed on both sides of the bottom of the quantitative main board.
[0090] Furthermore, step S800 and step S900 include the following steps:
[0091] S810: The quantitative plate push cylinder extends, driving the quantitative plate push aluminum block connected to the quantitative plate push cylinder floating joint to extend along the quantitative plate push main bearing steel;
[0092] S820: The quantitative plate pushes the aluminum block to support the cultivation frame on which the quantitative plate components have been placed, and pushes the cultivation frame to the mixing position.
[0093] Furthermore, while the cultivation frame is pushed to the stirring position in step S820, the following steps are simultaneously performed:
[0094] S820': Positioning the cultivation frame pushed to the stirring position.
[0095] Further, step S820' includes the following steps:
[0096] S821': When the cultivation frame is pushed to the stirring position, the cultivation frame presses against the positioning front levers of the swing plates on both sides;
[0097] S822': The positioning front lever drives the swing plates on both sides to rotate clockwise and stretch the swing spring;
[0098] S823': The swing plates on both sides rotate clockwise until they are flush with the conveying components in the horizontal direction;
[0099] S824': The cultivation frame passes over the rotating swing plates on both sides;
[0100] S825': After the cultivation frame completely passes through the swing plates on both sides and reaches the stirring position, the extended swing spring returns to its original position and pulls the swing plates on both sides to rotate counterclockwise until the swing plates on both sides are reset. The positioning rear levers of the swing plates on both sides support the cultivation frame to prevent the cultivation frame from retreating.
[0101] Furthermore, the step S1000 includes the following steps:
[0102] S1010: Add the matrix material into the feeding part of the silo, start the feeding motor, drive the feeding rod to rotate, and add the matrix material into the silo;
[0103] S1020: The stirring motor starts, driving the stirring main shaft to rotate, and the matrix material entering the silo is stirred and leveled;
[0104] S1030: The stirring motor starts, driving the stirring sprocket to rotate, and the stirring sprocket drives the stirring gear to rotate;
[0105] S1040: The stirring gear drives the π-shaped stirring rod on the stirring main shaft to rotate;
[0106] S1050: The π-shaped stirring rod stirs the substrate material into the cultivation bottle.
[0107] Furthermore, a sensing probe 1 and a sensing probe 2 are installed inside the silo. Both the sensing probe 1 and the sensing probe 2 are installed vertically inside the silo. The sensing probe 1 is longer than the sensing probe 2. The sensing probe 1 is used to detect whether the matrix material in the silo is sufficient, and the sensing probe 2 is used to detect whether the matrix material in the silo is full, so as to stop adding the matrix material:
[0108] Furthermore, the step S1100 includes the following steps:
[0109] S1110: The vibration motor starts, driving the swinging blades to rotate;
[0110] S1120: The centrifugal action of the swinging blades drives the vibration motor mounting plate to vibrate;
[0111] S1130: The vibration motor mounting plate transmits the vibration effect to the unpowered roller;
[0112] S1140: The unpowered roller transmits the vibration effect to the cultivation frame.
[0113] Furthermore, the step S1200 includes the following steps:
[0114] S1210: The punching upper and lower motors are started to drive the punching upper and lower motor sprockets to rotate;
[0115] S1220: The punching upper and lower motor sprockets drive the punching upper and lower spindle sprockets to rotate through the chain;
[0116] S1230: The punching upper and lower spindle sprockets drive the punching upper and lower spindles to rotate;
[0117] S1240: The upper and lower spindles of the punch drive the upper and lower cams of the punch to rotate;
[0118] S1250: The punching upper and lower cams drive the punching upper and lower connecting rods to move downward;
[0119] S1260: The punching upper and lower connecting rods drive the punching gear box to move downward along the upper and lower bearing steels of the punching gear box;
[0120] S1270: The punching gear box drives the punching rod to move downward, and the punching rod rotation motor starts at the same time;
[0121] S1280: the punch rod rotating motor drives the punch rod rotating motor sprocket to rotate;
[0122] S1290: The punch rod rotation motor sprocket drives the punch gear box sprocket to rotate;
[0123] S12100: The punching gear box sprocket drives the punching rod gear to rotate;
[0124] S12110: The punch rod gear drives the punch rod to rotate.
[0125] Furthermore, the step 1400 includes the following steps:
[0126] S1410: The quantitative plate recovery motor starts to drive the quantitative plate recovery main shaft sprocket to rotate;
[0127] S1420: The quantitative plate recovery spindle sprocket drives the quantitative plate recovery spindle to rotate;
[0128] S1430: The quantitative plate recovery spindle drives the quantitative plate recovery cam to rotate;
[0129] S1440: The quantitative plate recovery cam drives the quantitative plate recovery connecting rod to move downward;
[0130] S1450: The quantitative plate recovery connecting rod drives the quantitative plate recoverer to move downward along the quantitative plate recovery bearing steel;
[0131] S1460: After the quantitative plate recycler moves to the bottom of the quantitative plate subassembly under the guidance of the quantitative plate recycler guide rail, it starts to move upward;
[0132] S1470: During the upward movement of the quantitative plate recoverer, the quantitative plate is clamped under the guidance of the guide rail of the quantitative plate recoverer, and the quantitative plate subassembly is lifted to the recovery position.
[0133] Further, the step 1460 includes the following steps:
[0134] S1461: The quantitative plate recovery connecting rod moves downward, driving the quantitative plate recovery placement device aluminum block to move downward along the quantitative plate recovery bearing steel;
[0135] S1462: while driving the aluminum block of the quantitative plate recovery placer to move downward, the quantitative plate recovery detacher contacts the guide rail of the quantitative plate recovery device and moves downward along the guide rail of the quantitative plate recovery device;
[0136] S1463: When the quantitative plate recovery detacher moves downward along the quantitative plate recovery guide rail, the quantitative plate recovery detacher cannot rotate to ensure that the quantitative plate recovery aluminum bar is always separated from the quantitative plate sub-assembly during the downward movement;
[0137] S1464: The aluminum bar of the quantitative plate recoverer moves to the bottom of the quantitative plate subassembly, stops, and starts to move upward.
[0138] Further, the step 1470 includes the following steps:
[0139] S1471: The quantitative plate recovery connecting rod moves upward, driving the quantitative plate recovery placement device aluminum block to move upward along the quantitative plate recovery bearing steel;
[0140] S1472: while driving the aluminum block of the quantitative plate recovery placer to move upward, the quantitative plate recovery detacher contacts the guide rail of the quantitative plate recovery device and moves upward along the guide rail of the quantitative plate recovery device;
[0141] S1473: When the quantitative plate recovery detacher moves upward along the quantitative plate recovery guide rail, the quantitative plate recovery detacher rotates counterclockwise to ensure that the quantitative plate recovery aluminum strip can clamp the quantitative plate subassembly;
[0142] S1474: The aluminum bar of the quantitative plate recoverer clamps the quantitative plate subassembly and lifts the quantitative plate subassembly to the recovery position.
[0143] Furthermore, the process of performing step S1470 also includes the following steps:
[0144] S1480: Use the quantitative plate recovery position sensor to detect the recovery position of the quantitative plate subassembly.
[0145] Furthermore, step S1500 further includes the following steps:
[0146] S1510: The floating joint of the quantitative plate return cylinder retracts, driving the quantitative plate return cylinder hook to retract along the quantitative plate return cylinder hook bearing steel;
[0147] S1520: The quantitative plate return cylinder hook drives the quantitative plate return cylinder hook aluminum block to retract;
[0148] S1530: The quantitative plate return cylinder hook aluminum block hooks the quantitative plate sub-component at the quantitative plate return position and pulls it to the return track;
[0149] S1540: The quantitative plate subassembly returns to the quantitative plate placement position along the return track.
[0150] Furthermore, after the quantitative plate subassembly is placed on the cultivation frame, it moves under the guidance of the lower quantitative plate guide rail, and when returning the quantitative plate subassembly to the quantitative plate placement position, it returns under the guidance of the upper quantitative plate guide rail. BRIEF DESCRIPTION OF THE DRAWINGS
[0151] Figure 1 It is the overall general diagram of the bottling equipment of the present invention;
[0152] Figure 2 The cultivation frame separation component of the present invention is as shown in FIG. Figure 1 ;
[0153] Figure 3 It is a visual representation of the cultivation frame separation component of the present invention. Figure 2 ;
[0154] Figure 4 is a view of a separator on a cultivation frame separation component of the present invention;
[0155] Figure 5 It is a descending view of the separator in the separation component of the cultivation frame of the present invention;
[0156] Figure 6 It is an ascending view of a separator in the separating component of the cultivation frame of the present invention;
[0157] Figure 7 It is the visual part of the quantitative plate component of the present invention. Figure 1 ;
[0158] Figure 8 It is the visual part of the quantitative plate component of the present invention. Figure 2 ;
[0159] Fig. 9 It is a view of the quantitative plate placement subcomponent of the present invention;
[0160] Fig.10 It is a view of a quantitative plate placer on a quantitative plate placement subassembly of the present invention;
[0161] Fig.11 This is a view of a quantitative plate placer of a quantitative plate placer on a quantitative plate placement subassembly of the present invention;
[0162] Fig.12 It is a view showing the quantitative plate placement subassembly of the present invention being lowered;
[0163] Fig.13 It is a view showing the quantitative plate placement sub-component of the present invention rising;
[0164] Fig.14 This is a view showing the angle change when the quantitative plate placement separator of the present invention passes through the guide rail of the quantitative plate placement separator;
[0165] Fig.15 It is an original state view of the quantitative plate sub-component and the quantitative plate placement sub-component of the present invention;
[0166] Fig.16 This is a view of the quantitative plate sub-component and the quantitative plate placement sub-component of the present invention after they are lowered and separated;
[0167] Fig.17 is a view of a quantitative plate detection subassembly of the present invention;
[0168] Fig.18 This is a view of the original state of the quantitative plate detection subcomponent of the present invention when the quantitative plate subcomponent has not yet been placed on the cultivation frame;
[0169] Fig.19 It is a view of the quantitative plate detection subcomponent detecting the placement state of the quantitative plate component when the quantitative plate component of the present invention is placed on the cultivation frame;
[0170] Fig. 20 It is the visual part of the quantitative plate advancing sub-component of the present invention. Figure 1 ;
[0171] Fig.21 It is the visual part of the quantitative plate advancing sub-component of the present invention. Figure 2 ;
[0172] Fig. 22 This is a view of the quantitative plate advancing subcomponent of the present invention when the quantitative plate subcomponent has not yet been advanced;
[0173] Fig.23 This is a view of the quantitative plate pushing sub-component of the present invention pushing the quantitative plate sub-component to the stirring position;
[0174] Fig.24 It is the visual part of the silo component of the present invention. Figure 1 ;
[0175] Fig.25 It is the visual part of the silo component of the present invention. Figure 2 ;
[0176] Fig.26 It is the visual part of the silo component of the present invention. Figure 3 ;
[0177] Fig. 27 It is the visual part of the vibration component of the present invention. Figure 1 ;
[0178] Fig.28 It is the visual part of the vibration component of the present invention. Figure 2 ;
[0179] Fig.29 It is the visual of the punching component of the present invention. Figure 1 ;
[0180] Fig.30 It is the visual of the punching component of the present invention. Figure 2 ;
[0181] Fig.31 This is a rotation view of the punching rod on the punching component of the present invention;
[0182] Fig.32 This is a view of the quantitative plate recovery component of the present invention;
[0183] Fig.33 is a view of a quantitative plate recoverer of the present invention;
[0184] Fig.34 This is a view of the quantitative plate recovering device of the present invention descending and preparing to separate from the quantitative plate recovering device guide rail;
[0185] Fig.35 This is a view of the quantitative plate recovering device of the present invention being separated from the quantitative plate recovering device guide rail and preparing to recover the quantitative plate sub-component;
[0186] Fig.36This is a view of the quantitative plate recovering device of the present invention rising to recover the quantitative plate sub-component;
[0187] Fig.37 It is a view showing the angle change of the quantitative plate recovery and separation device of the present invention when it descends and ascends along the quantitative plate recovery device guide rail;
[0188] Fig.38 This is a view of the quantitative plate recovery and separation device of the present invention being stuck with the quantitative plate sub-component ready for recovery;
[0189] Fig.39 This is a view of the quantitative plate recovery and separation device of the present invention after the quantitative plate sub-components are recovered;
[0190] Fig.40 is a view of the quantitative plate return subassembly of the present invention;
[0191] Fig.41 This is a view of the quantitative plate return sub-component of the present invention pulling the quantitative plate sub-component into the upper quantitative plate guide rail;
[0192] Fig.42 The cultivation frame positioning component of the present invention is Figure 1 ;
[0193] Fig.43 The cultivation frame positioning component of the present invention is Figure 2 ;
[0194] Fig.44 It is a state diagram of the cultivation frame and the cultivation frame positioning component when the cultivation frame of the present invention is ready to be pushed to the stirring position;
[0195] Fig.45 It is a state diagram of the cultivation frame and the cultivation frame positioning component during the process of the cultivation frame of the present invention being advanced to the stirring position;
[0196] Fig.46 It is a state diagram of the cultivation frame and the cultivation frame positioning component when the cultivation frame of the present invention is advanced to the stirring position;
[0197] Fig.47 It is a general flow chart of the bottling method of the present invention;
[0198] Fig.48 This is a flow chart of separating the first layer of cultivation frames from top to bottom of the present invention;
[0199] Fig.49 This is a flowchart of the separator's working process during the separation process of the first layer of cultivation frames from top to bottom of the present invention;
[0200] Fig.50 This is a flow chart of separating the second layer of cultivation frames from top to bottom of the present invention;
[0201] Fig.51It is a flow chart of the present invention that the cultivation frames except the first layer of cultivation frames from top to bottom are lowered to the separation position;
[0202] Fig.52 This is a flowchart of the separator's working process during the separation process of the second layer of cultivation frames from top to bottom of the present invention;
[0203] Fig.53 It is a flow chart of the quantitative plate component placement of the present invention;
[0204] Fig.54 is a flow chart of placing the quantitative plate components of the present invention on the cultivation frame;
[0205] Fig.55 It is a working flow diagram of the quantitative plate placement device when the quantitative plate subassembly of the present invention is placed on the cultivation frame;
[0206] Fig.56 It is a flow chart of the present invention for detecting whether the quantitative plate components are placed completely;
[0207] Fig.57 This is a flow chart when the quantitative plate component of the present invention is advanced to the stirring position;
[0208] Fig.58 It is a flow chart of positioning the cultivation frame after the quantitative plate component of the present invention is pushed to the stirring position;
[0209] Fig.59 is a flow chart of adding substrate material into a cultivation bottle according to the present invention;
[0210] Fig.60 is a flow chart of the vibration matrix material of the present invention;
[0211] Fig.61 This is a flow chart of punching holes in the substrate material added into the cultivation bottle according to the present invention;
[0212] Fig.62 It is a quantitative plate component recovery flow chart of the present invention;
[0213] Fig.63 It is a flow chart of the quantitative plate reclaimer of the present invention moving downward to prepare for reclaiming the quantitative plate sub-component;
[0214] Fig.64 It is a flow chart of the quantitative plate recycler of the present invention driving the quantitative plate sub-components to be reclaimed to the reclaiming position;
[0215] Fig.65 It is a flow chart of the present invention for returning the quantitative plate retractor to the quantitative plate placement position.
[0216] In the figure: 1-bottling equipment frame; 2-cultivation frame; 3-cultivation bottle; 4-conveying component; 41-inlet conveying subcomponent; 42-internal conveying subcomponent; 43-positioning conveying subcomponent; 44-one-way unpowered conveying subcomponent; 5-cultivation frame separation component; 51-separation cylinder; 52-separation spur gear; 53-separation spindle bearing; 54-separation gear; 55-separation cam; 56-separation spindle; 57-separation connecting rod; 58-separator; 581-separator aluminum bar; 582-separator aluminum bar linear bearing steel; 583-separator up and down linear bearing mounting aluminum block; 584-separator up and down linear bearing; 585-separator front and rear linear bearing; 586-separator guide bearing device; 59-separation Guide rail; 510-separation linear bearing steel; 6-quantitative plate component; 61-quantitative plate sub-component; 611-quantitative main board; 612-leakage prevention strip; 613-PE strip; 62-quantitative plate placement sub-component; 621-quantitative plate placement motor; 622-quantitative plate placement spindle sprocket; 623-quantitative plate placement spindle bearing; 624-quantitative plate placement spindle; 625-quantitative plate placement cam; 626-quantitative plate placement connecting rod; 627-quantitative plate placement upper and lower linear bearing steel; 628-quantitative plate placer; 6281-quantitative plate placer aluminum strip; 6282-quantitative plate placer aluminum strip bearing steel; 6283-quantitative plate placement detacher; 6284-quantitative plate placer aluminum block; 6285-placer aluminum block upper and lower linear Bearing; 6286-front and rear linear bearings of the placer aluminum block; 6287-quantitative plate placement stretching plate; 6288-quantitative plate placer mounting plate; 6289-quantitative plate placer tension spring; 629-quantitative plate placer guide rail; 6210-quantitative plate placer sensor; 63-quantitative plate detection sub-component; 631-quantitative plate detection plate; 632-quantitative plate detection shaft; 633-quantitative plate detection shaft bearing; 634-quantitative plate detection tension spring; 635-quantitative plate sensor induction plate; 64-quantitative plate propulsion sub-component; 641-quantitative plate propulsion cylinder fixed aluminum plate; 642-quantitative plate propulsion cylinder fixed front plate; 643-quantitative plate propulsion cylinder fixed rear plate; 644-quantitative plate propulsion cylinder; 645-quantitative plate propulsion cylinder floating Moving joint; 646-quantitative plate push aluminum block; 647-quantitative plate push main bearing steel; 648-quantitative plate push main bearing steel linear bearing; 649-quantitative plate push auxiliary bearing steel; 6410-quantitative plate push auxiliary bearing steel nylon bearing; 6411-quantitative plate push moving plate; 7-bin component; 71-bin feeding part; 72-bin interior; 73-feeding motor; 74-feeding rod; 75-stirring motor; 76-stirring main shaft; 77-stirring main shaft rod; 78-stirring motor; 79-stirring sprocket; 710-stirring gear; 711-stirring main shaft bearing; 712-stirring main shaft; 713-π-type stirring rod; 714-sensing probe rod 1; 715-sensing probe rod 2; 8-vibration component; 81-vibration motor;82-vibration motor mounting plate; 83-vibration spring fixing plate; 84-vibration spring; 85-swinging blade; 86-unpowered roller; 9-punching parts; 91-punching upper and lower motors; 92-punching upper and lower motor sprockets; 93-punching upper and lower spindle sprockets; 94-punching upper and lower spindle bearings; 95-punching upper and lower spindles; 96-punching upper and lower cams; 97-punching upper and lower connecting rods; 98-punching rod rotating motor; 99-punching rod rotating motor sprocket; 910-punching rod rotating motor mounting plate; 911-punching gear box upper and lower linear bearings; 912-punching gear Wheel box upper and lower bearing steel; 913-punching gear box; 914-punching gear box sprocket; 915-punching rod; 916-punching rod gear; 10-quantitative plate recovery component; 101-quantitative plate recovery subcomponent; 1011-quantitative plate recovery motor; 1012-quantitative plate recovery spindle sprocket; 1013-quantitative plate recovery spindle bearing; 1014-quantitative plate recovery spindle; 1015-quantitative plate recovery cam; 1016-quantitative plate recovery connecting rod; 1017-quantitative plate recovery bearing steel; 1018-quantitative plate recovery device; 10181-quantitative plate recovery device aluminum Strip; 10182-Quantitative plate recycling aluminum strip bearing steel; 10183-Quantitative plate recycling detacher; 10184-Quantitative plate recycling placer aluminum block; 10185-Quantitative plate recycling placer aluminum block upper and lower linear bearings; 10186-Quantitative plate recycling placer aluminum block front and rear linear bearings; 10187-Quantitative plate recycling stretching plate; 10188-Quantitative plate recycling device mounting plate; 10189-Quantitative plate recycling device tension spring; 1019-Quantitative plate recycling device guide rail; 10110-Quantitative plate recycling position sensor; 102-Quantitative plate return sub-component; 1021-Quantitative Plate return cylinder; 1022-quantitative plate return cylinder hook; 1023-quantitative plate return cylinder hook linear bearing; 1024-quantitative plate return cylinder hook aluminum block; 1025-quantitative plate return cylinder hook bearing steel; 11-cultivation frame positioning component; 111-positioning front stopper; 112-positioning rear stopper; 113-swing plates on both sides; 114-swing tension spring; 115-swing shaft; 116-swing plate fixing seat on both sides; 117-swing plate bearings on both sides; 12-upper and lower quantitative plate guide rail components, 121-upper quantitative plate guide rail; 122-lower quantitative plate guide rail. ; DETAILED DESCRIPTION
[0217] The present invention can improve the bottling efficiency and ensure the bottling quality. The bottling effect is more thorough than that of manual bottling. At the same time, a large site is not required for manual bottling, thereby reducing unnecessary factory construction, greatly reducing production costs, and laying a good foundation for large-scale standardized production of edible fungi.
[0218] like Figure 1As shown, the bottling equipment of the present invention comprises a bottling equipment frame 1, a cultivation frame 2, a cultivation bottle 3, a conveying component 4, a cultivation frame separation component 5, a quantitative plate component 6, a silo component 7, a vibration component 8, a punching component 9 and a quantitative plate recovery component 10, wherein the conveying component 4 spans the entire bottling equipment frame 1 from left to right, and from left to right are the inlet conveying subcomponent 41, the internal conveying subcomponent 42, the positioning part conveying subcomponent 43 and the one-way non-powered conveying subcomponent 44. At the beginning, two or more cultivation frames 2 are stacked and placed on the inlet conveying subcomponent 41, and each cultivation frame 2 is equipped with a cultivation bottle 3, and the number of each cultivation frame 2 can be sixteen, and the specific number can be adjusted according to the actual situation of the bottling equipment. The cultivation frame separation component 5 is located on the bottling equipment frame 1, the power mechanism is located below the inlet conveying subcomponent 41, and the actuator is located above the inlet conveying subcomponent 41. The cultivation frame separation component 5 is used to separate the superimposed cultivation frames 2. The quantitative plate component 6 is located on the bottling equipment frame 1 and on the right side of the cultivation frame separation component 5, wherein the quantitative plate pushing subcomponent 64 is located directly above the internal conveying subcomponent 42, the actuator of the quantitative plate placing subcomponent 62 is located directly above the positioning part conveying subcomponent 43, the power mechanism of the quantitative plate placing subcomponent 62 is located directly below the positioning part conveying subcomponent 43, the quantitative plate detection subcomponent 63 is located between the quantitative plate pushing subcomponent 64 and the quantitative plate placing subcomponent 62, and the entire quantitative plate component is used to place the quantitative plate subcomponent 61 on the separated cultivation frame 2, and at the same time push the cultivation frame 2 after the quantitative plate subcomponent 61 is placed into the bottling work position. The silo component 7 and the vibration component 8 are located on the bottling work station of the bottling equipment frame 1, and the bottling work station is located on the right side of the quantitative plate component 6. Specifically, the power mechanism of the silo component 7 and the vibration component 8 is located below the one-way non-powered conveying subcomponent 44, and the actuator of the silo component 7 and the vibration component 8 is located above the one-way non-powered conveying subcomponent 44. The silo component 7 and the vibration component 8 are used to add matrix materials to the cultivation bottle 3 in the cultivation frame 2. The punching component 9 is located on the right side of the bottling work station of the bottling equipment frame 1, and the power mechanism of the punching component 9 is located below the one-way non-powered conveying subcomponent 44, and the actuator of the punching component 9 is located above the one-way non-powered conveying subcomponent 44. The punching component 9 is used to punch holes in the cultivation bottle 3 filled with matrix materials. The quantitative plate recovery component 10 includes a quantitative plate recovery subcomponent 101 and a quantitative plate return subcomponent 102, wherein the quantitative plate recovery subcomponent 101 and the quantitative plate return subcomponent 102 are located on the bottling equipment frame 1 on the right side of the punching component 9, and the quantitative plate return subcomponent 102 is located above the quantitative plate recovery subcomponent 101, wherein the power mechanism of the quantitative plate return subcomponent 101 is also located below the one-way unpowered conveying subcomponent 44, and the actuator of the quantitative plate return subcomponent 102 is located above the one-way unpowered conveying subcomponent 44, and the quantitative plate recovery component 10 is used to recover the quantitative plate subcomponent 61.In addition, a cultivation frame positioning component 11 is installed at the contact point between the positioning part conveying subcomponent 43 and the one-way unpowered conveying subcomponent 44, which is used to position the cultivation frame to prevent the cultivation frame 2 from falling back during the process of adding the matrix material. The bottling equipment also includes an upper and lower quantitative plate guide rail component 12, which includes an upper quantitative plate guide rail 121 and a lower quantitative plate guide rail 122, wherein the lower quantitative plate guide rail 122 is arranged in parallel with the conveying component and is located above the conveying component, and the quantitative plate subcomponent 61 is placed on the cultivation bottle and just matches with the lower quantitative plate guide rail 122, and the upper quantitative plate guide rail 121 is located above the bottling equipment frame 1, and the quantitative plate subcomponent 61 is just matched with the upper quantitative plate rail 121 after being recovered, so as to facilitate the recovery of the quantitative plate subcomponent 61.
[0219] Each component of the bottling equipment is described in detail below to facilitate the understanding of the present invention.
[0220] like Figures 2 to 6 The structure diagram and working principle diagram of the cultivation frame separation component. The cultivation frame separation component 5 includes a separation cylinder 51, a separation spur gear 52, a separation main shaft bearing 53, a separation gear 54, a separation cam 55, a separation main shaft 56, a separation connecting rod 57, a separator 58, a separator guide rail 59 and a separation linear bearing steel 510. The separator 58 further includes a separator aluminum bar 581, a separator aluminum bar linear bearing steel 582, a separator up and down moving linear bearing mounting aluminum block 583, a separator up and down moving linear bearing 584, a separator front and rear linear bearing 585 and a separator guide bearing device 586. The separation cylinder 51 is located on the bottling equipment frame 1 below the inlet conveying sub-component 41, and a separation spur tooth 52 is installed on the protruding section of the separation cylinder 51. The separation main shaft bearing 53, the separation gear 54 and one end of the separation cam 55 are sleeved on the separation main shaft 56. The separation main shaft 56 is located on the bottling equipment frame 1. The separation spur tooth 52 and the separation gear 54 are meshed with each other. The other end of the separation cam 55 is connected to the lower end of the separation connecting rod 57, and the upper end of the separation connecting rod 57 is connected to the separator 58. At the same time, the separator 58 is sleeved on the separation linear bearing steel 510 and connected to the separator guide rail 59. The mechanical structure of the separator 58 is as follows: the separator aluminum bar 581 is installed at one end of the separator aluminum bar linear bearing steel 582, the separator up and down moving linear bearing mounting aluminum block 583 is sleeved on the separator linear bearing steel 510 through the separator up and down moving linear bearing 584, the separator front and rear linear bearings 585 are sleeved on the separator aluminum bar linear bearing steel 582, the separator guide bearing device 586 is installed at the other end of the separator aluminum bar linear bearing steel 582 and connected to the separator guide rail 59, and the upper end of the separation connecting rod 57 is connected to the separator up and down moving linear bearing mounting aluminum block 583.
[0221] The specific working process of the cultivation frame separation component 5 is as follows: the separation cylinder 51 retracts, driving the separation spur gear 52 to retract; the separation spur gear 52 drives the separation gear 54 to rotate clockwise around the separation main shaft 56; the separation main shaft 56 rotates clockwise to drive the separation cam 55 to rotate clockwise; the separation cam 55 rotates clockwise to drive the separation connecting rod 57 to move upward; the separation connecting rod 57 moves upward, driving the separator to move up and down; the linear bearing mounting aluminum block 583 moves upward along the separation linear bearing steel 510, driving the separator to move up and down; while the linear bearing mounting aluminum block 583 moves upward, the separator guide bearing device 586 moves upward along the outer side of the separator guide rail 59; when the separator guide bearing device 586 moves upward along the separator guide rail 59, the separator aluminum bar 581 moves upward while its movement in the lateral direction is consistent with the movement trajectory of the separator guide bearing device 586 along the outer side of the separator guide rail 59, so that the distance between the separator aluminum bars 581 distributed on both sides of the cultivation frame gradually narrows as it moves upward, and finally connects with the remaining cultivation frames except the first layer of cultivation frames from bottom to top, thereby playing the role of lifting the cultivation frame upward, and finally achieving the purpose of separating from the first layer of cultivation frames from bottom to top. When the cultivation frame separation component 5 separates the second cultivation frame from the rest of the cultivation frames from bottom to top, in addition to the above-mentioned process of lifting the cultivation frame to separate, there is also a process of descending and separating from the cultivation frame, specifically, the separation cylinder 51 extends, driving the separation spur gear 52 to extend; the separation spur gear 52 drives the separation gear 54 to rotate counterclockwise around the separation main shaft 56; the separation main shaft 56 rotates counterclockwise to drive the separation cam 55 to rotate counterclockwise; the separation cam 55 rotates counterclockwise, driving the separation connecting rod 57 to move downward; the separation connecting rod 57 moves downward, driving the separator to move up and down and the linear bearing mounting aluminum block 583 moves downward along the separation linear bearing steel 510; driving the separator to move up and down and the linear bearing mounting aluminum block 583 moves downward At the same time, the separator guide bearing device 586 moves downward along the inner side of the separator guide rail 59; when the separator guide bearing device 586 moves downward along the separator guide rail 59, the separator aluminum bar 581 moves downward, and the movement in the lateral direction is consistent with the movement trajectory of the separator guide bearing device 586 along the inner side of the separator guide rail 59, so that the distance between the separator aluminum bars 581 distributed on both sides of the cultivation frame 2 gradually widens as it moves downward, and finally separates from the cultivation frame 2; when the remaining cultivation frames except the first layer of cultivation frames from bottom to top are lowered onto the conveying component, the above-mentioned process of lifting and separating the cultivation frames is repeated to complete the process of separating the second layer of cultivation frames from bottom to top from the remaining cultivation frames. Repeat the above actions in the subsequent separation of the cultivation frames to complete the separation.
[0222] like Figure 7 and Figure 8The structure diagram of the quantitative plate subassembly is shown. The quantitative plate subassembly 61 comprises a quantitative main board 611, a leakage-proof material strip 612 and a PE strip 613. The quantitative main board 611 is provided with charging holes, the upper side of the quantitative main board 611 is provided with a leakage-proof material strip 612, and the bottom sides of the quantitative main board 611 are provided with PE strips 613. The charging holes distributed on the quantitative main board 611 are used to add the matrix material from the holes when the matrix material is loaded into the cultivation bottle 3. The number of the charging holes is consistent with the number of the cultivation bottles 3 in the cultivation frame 2, and each charging hole corresponds to a cultivation bottle 3. The leakage-proof material strip is used to prevent the matrix material from being missed when the matrix material is added. The existence of the PE strip allows that when the quantitative plate subassembly is worn, only the PE strip needs to be replaced, without replacing the entire quantitative plate subassembly.
[0223] like Figure 9-Figure 16The diagram shows the mechanism and working principle of the quantitative plate placement sub-component. The quantitative plate placement sub-component 62 includes a quantitative plate placement motor 621, a quantitative plate placement spindle sprocket 622, a quantitative plate placement spindle bearing 623, a quantitative plate placement spindle 624, a quantitative plate placement cam 625, a quantitative plate placement connecting rod 626, a quantitative plate placement upper and lower linear bearing steel 627, a quantitative plate placement device 628, a quantitative plate placement device guide rail 629 and a quantitative plate placement device sensor 6210, wherein the quantitative plate placement device 628 further includes a quantitative plate placement device aluminum bar 6281, a quantitative plate placement device aluminum bar bearing steel 6282, a quantitative plate placement device detacher 6283, a quantitative plate placement device aluminum block 6284, a placement device aluminum block upper and lower linear bearings 6285, a placement device aluminum block front and rear linear bearings 6286, a quantitative plate placement tension plate 6287, a quantitative plate placement device mounting plate 6288 and a quantitative plate placement device tension spring 6289. The connection structure of the quantitative plate placement subcomponent 62 is that the quantitative plate placement motor 621 is located below the positioning part conveying subcomponent 43 and fixed on the bottling equipment frame 1, the quantitative plate placement main shaft 624 is connected to the bottling equipment frame 1 through the quantitative plate placement main shaft bearing 623, the quantitative plate placement main shaft sprocket 622 is sleeved on the quantitative plate placement main shaft 624, the quantitative plate placement main shaft sprocket 622 is connected to the quantitative plate placement motor 621, one end of the quantitative plate placement cam 625 is connected to the quantitative plate placement main shaft 624, the other end of the quantitative plate placement cam 625 is connected to the lower end of the quantitative plate placement connecting rod 626, the upper end of the quantitative plate placement connecting rod 626 is connected to the quantitative plate placer aluminum block 6284, specifically, the quantitative plate placer aluminum bar 6281 is installed at one end of the quantitative plate placer aluminum bar bearing steel 6282, and the quantitative plate placer aluminum bar 6281 and The quantitative plate placer mounting plate 6288 is connected, the quantitative plate placer aluminum block 6284 is sleeved on the quantitative plate placer upper and lower linear bearings 6285 of the placer aluminum block, and at the same time, the quantitative plate placer aluminum block 6284 is sleeved on the quantitative plate placer aluminum bar bearing steel 6282 through the front and rear linear bearings 6286 of the placer aluminum block. The quantitative plate placer stretching plate 6287 is installed at the other end of the quantitative plate placer aluminum bar bearing steel 6282, and the quantitative plate placer detacher 6283 is installed on the side of the quantitative plate placer mounting plate 6288. The quantitative plate placer stretching plate 6287 is connected to the quantitative plate placer aluminum block 6284 through the quantitative plate placer tension spring 6289. A quantitative plate placer guide rail 629 is also installed on the way of the above-mentioned quantitative plate placer 628 to descend, and the quantitative plate placer guide rail 629 is installed on the bottling equipment frame 1. In addition, the quantitative plate placement subcomponent 62 also includes a certain amount of plate placer sensor 6210 for detecting the position of the quantitative plate subcomponent.
[0224] The specific working process of the quantitative plate placement subcomponent 62 is as follows: the quantitative plate placement motor 621 is started, driving the quantitative plate placement main shaft sprocket 622 to rotate; the quantitative plate placement main shaft sprocket 633 drives the quantitative plate placement cam 625 to rotate; the quantitative plate placement cam 625 drives the quantitative plate placement connecting rod 626 to move downward; the quantitative plate placement connecting rod 626 drives the quantitative plate placement device aluminum block 6284 to move downward along the quantitative plate placement upper and lower linear bearing steel 628; while driving the quantitative plate placement device aluminum block 6284 to move downward, the quantitative plate placement detacher 6283 contacts the quantitative plate placement device guide rail 629 and moves along the quantitative plate placement When the quantitative plate placement detacher 6283 moves downward along the quantitative plate placement guide rail 629, the quantitative plate placement detacher 6283 rotates clockwise to ensure that the quantitative plate placement aluminum strip 6281 is always in contact with the quantitative plate sub-component 61 during the downward movement; when the quantitative plate sub-component 61 is placed on the cultivation frame 2, the quantitative plate placement detacher 6283 continues to move downward along the quantitative plate placement guide rail 629, and when the quantitative plate placement detacher 6283 moves to the bottom of the quantitative plate placement guide rail 629, the quantitative plate placement detacher 6283 is separated from the quantitative plate sub-component 61. The quantitative plate placement connecting rod 626 moves upward, driving the quantitative plate placement detacher 6283 to move upward. When the quantitative plate placement detacher 6283 passes through the quantitative plate placement guide rail 629, the quantitative plate placement detacher 6283 cannot rotate counterclockwise, so that the quantitative plate placement aluminum strip 6281 is separated from the quantitative plate sub-component and finally returns to the original position.
[0225] like Figures 17 to 19 The structure and working principle diagram of the quantitative plate detection subcomponent shown in the figure. The quantitative plate detection subcomponent 63 includes a quantitative plate detection plate 631, a quantitative plate detection shaft 632, a quantitative plate detection shaft bearing 633, a quantitative plate detection tension spring 634 and a quantitative plate sensor induction plate 635, wherein the quantitative plate detection plate 631 is connected to the quantitative plate detection shaft 632 through the quantitative plate detection shaft bearing 633, the quantitative plate detection shaft 632 is fixed on the bottle filling device frame 1, a quantitative plate sensor induction plate 635 is installed on the quantitative plate detection plate 631, one end of the quantitative plate detection tension spring 634 is fixed on the bottle filling device frame 1, and the other end of the quantitative plate detection tension spring 634 is fixed on the quantitative plate sensor induction plate 635.
[0226] The specific working process of the quantitative plate detection sub-component is that when the quantitative plate sub-component 61 moves downward to the cultivation frame 2, the quantitative plate sub-component 61 pushes the quantitative plate detection plate 631; the quantitative plate detection plate 631 rotates clockwise around the quantitative plate detection axis 632; the quantitative plate sensor sensing plate 635 on the quantitative plate detection plate 631 pulls the quantitative plate detection tension spring 634 and also rotates clockwise accordingly; when the quantitative plate sub-component 61 is placed, the quantitative plate sensor sensing plate 635 rotates clockwise and touches the quantitative plate placer sensor 6210, and the quantitative plate placer sensor 6210 detects that the quantitative plate sub-component 61 has been placed and sends a placement completion signal.
[0227] like Figure 20 to Figure 23 The structure and working principle diagram of the quantitative plate propulsion sub-component is shown. The quantitative plate propulsion sub-component 64 includes a quantitative plate propulsion cylinder fixed aluminum plate 641, a quantitative plate propulsion cylinder fixed front plate 642, a quantitative plate propulsion cylinder fixed rear plate 643, a quantitative plate propulsion cylinder 644, a quantitative plate propulsion cylinder floating joint 645, a quantitative plate propulsion aluminum block 646, a quantitative plate propulsion main bearing steel 647, a quantitative plate propulsion main bearing steel linear bearing 647, a quantitative plate propulsion secondary bearing steel 649, a quantitative plate propulsion secondary bearing steel nylon bearing 6410 and a quantitative plate propulsion moving plate 6411, wherein the quantitative plate propulsion cylinder fixed aluminum plate 641 is fixed on the bottling equipment frame 1, and a quantitative plate propulsion cylinder fixed front plate 642 and a quantitative plate propulsion cylinder fixed rear plate 643 are respectively installed on both sides of the quantitative plate propulsion cylinder fixed aluminum plate 641, and the quantitative plate propulsion cylinder 64 4 is installed between the fixed front plate 642 of the quantitative plate propulsion cylinder and the fixed rear plate 643 of the quantitative plate propulsion cylinder, the floating joint 645 of the quantitative plate propulsion cylinder is connected to the quantitative plate propulsion aluminum block 646, the quantitative plate propulsion main bearing steel 647 is installed between the quantitative plate propulsion moving plate 6411 and the quantitative plate propulsion aluminum block 646, the quantitative plate propulsion main bearing steel linear bearing 647 is installed on the fixed front plate 642 of the quantitative plate propulsion cylinder, and is sleeved with the quantitative plate propulsion main bearing steel 647, the quantitative plate propulsion secondary bearing steel 649 is installed between the fixed front plate 642 of the quantitative plate propulsion cylinder and the fixed rear plate 643 of the quantitative plate propulsion cylinder, the quantitative plate propulsion secondary bearing steel nylon bearing 6410 is installed on the quantitative plate propulsion moving plate 6411, and is sleeved with the quantitative plate propulsion secondary bearing steel 649.
[0228] The specific working process of the quantitative plate pushing sub-component 64 is as follows: the quantitative plate pushing cylinder 644 extends, driving the quantitative plate pushing aluminum block 646 connected to the quantitative plate pushing cylinder floating joint 645 to extend along the quantitative plate pushing main bearing steel 647; the quantitative plate pushing aluminum block 646 supports the cultivation frame 2 on which the quantitative plate sub-component 61 has been placed, and pushes the cultivation frame 2 to the stirring position.
[0229] like Figure 24 to Figure 26The structure diagram and working principle diagram of the silo component are shown. The silo component 7 includes a silo feeding part 71, a silo interior 72, a feeding motor 73, a feeding rod 74, a stirring motor 75, a stirring main shaft 76, a stirring main shaft rod 77, a stirring motor 78, a stirring sprocket 79, two or more stirring gears 710, a stirring main shaft bearing 711, a stirring main shaft 712, a π-shaped stirring rod 713, an induction probe 1 714 and an induction probe 2 715, wherein the feeding motor 73 is located on the bottling equipment frame 1, the feeding motor 73 is connected to the feeding rod 74, the feeding rod 74 is located in the silo feeding part 72, and the stirring motor 75 is located in the bottling equipment frame 1. On the preparation frame 1, the stirring motor 75 is connected to the stirring main shaft 76, the stirring main shaft rod 77 is connected to the stirring main shaft 76, the stirring main shaft rod 77 is located inside the silo 72, the stirring motor 78 is located on the bottling equipment frame 1 below the conveying component, the stirring motor 78 is connected to one of the stirring gears 710 through the stirring sprocket 79, the stirring gears 710 are meshed with each other, the stirring gear 710 is sleeved with the stirring main shaft 712 through the stirring main shaft bearing 711, the stirring main shaft 712 is installed across the inside of the silo 72, and the π-shaped stirring rod 713 is installed on the stirring main shaft 712. The induction probe rod 1 714 and the induction probe rod 2 715 are both vertically installed inside the silo 72, the induction probe rod 1 714 is longer than the induction probe rod 2 715, the induction probe rod 1 714 is used to detect whether the matrix material in the silo is sufficient, and the induction probe rod 2 715 is used to detect whether the matrix material in the silo is full to stop feeding.
[0230] The specific working process of the silo component is as follows: the matrix material is added into the interior 71 of the silo feeding part, the feeding motor 73 is started, driving the feeding rod 74 to rotate, and the matrix material is added into the interior 72 of the silo; the stirring motor 75 is started, driving the stirring main shaft rod 77 to rotate, and the matrix material entering the silo is leveled; the stirring motor 78 is started, driving the stirring sprocket 79 to rotate, and the stirring sprocket 79 drives the stirring gear 710 to rotate; the stirring gear 710 drives the π-shaped stirring rod 713 on the stirring main shaft 712 to rotate; the π-shaped stirring rod 713 stirs the matrix material and adds it into the cultivation bottle 3.
[0231] like Fig. 27 and Fig.28The structure diagram and working principle diagram of the vibration material component are shown. The vibration component 8 includes a vibration motor 81, a vibration motor mounting plate 82, a vibration spring fixing plate 83, a vibration spring 84, a swinging blade 85 and a non-powered roller 86, wherein the vibration motor mounting plate 82 is located below the one-way non-powered conveying sub-component 44, the vibration motor 81 is fixed on the vibration motor mounting plate 82, the vibration motor 81 is connected to the swinging blade 85, and when the vibration motor 81 rotates, the swinging blade 85 is driven to rotate together, the vibration spring 84 is fixed on the vibration motor mounting plate 82 and connected to the vibration spring fixing plate 83, and a non-powered roller 86 is also installed between the vibration motor mounting plate 82 and the one-way non-powered conveying sub-component 44.
[0232] The specific working process of the vibration component is: the vibration motor 81 is started to drive the swinging blade 85 to rotate; the swinging blade 85 drives the vibration spring 84 to start vibrating; the vibration of the vibration spring 84 transmits the vibration effect to the cultivation frame 2 through the unpowered roller 86.
[0233] like Figure 29 to Figure 31The punching component 9 includes a punching upper and lower motor 91, a punching upper and lower motor sprocket 92, a punching upper and lower spindle sprocket 93, a punching upper and lower spindle bearing 94, a punching upper and lower spindle 95, a punching upper and lower cam 96, a punching upper and lower connecting rod 97, a punching rod rotating motor 98, a punching rod rotating motor sprocket 99, a punching rod rotating motor mounting plate 910, a punching gear box upper and lower linear bearings 911, a punching gear box upper and lower bearing steel 912, a punching gear box 913, and a punching gear box sprocket 914. , punching rod 915 and punching rod gear 916, wherein the punching upper and lower motors 91, the punching upper and lower motor sprockets 92, the punching upper and lower main shaft sprockets 93, the punching upper and lower main shaft bearings 94, and the punching upper and lower main shafts 95 are located on the bottling equipment frame 1 and are located below the one-way non-powered conveying sub-component 44, the punching upper and lower motors 91 are connected to the punching upper and lower motor sprockets 92, the punching upper and lower motor sprockets 92 are connected to the punching upper and lower main shaft sprockets 93 through chains, and the punching upper and lower main shaft sprockets 93 The punching upper and lower spindles 95 are fixed to the bottling equipment frame 1 through the punching upper and lower spindle bearings 94. One end of the punching upper and lower cams 96 is fixed to the punching upper and lower spindles 95. The other end of the punching upper and lower cams 96 is connected to one end of the punching upper and lower connecting rods 97. The other end of the punching upper and lower connecting rods 97 is connected to the punching gear box 913. The punching gear box 913 is sleeved on the punching gear box upper and lower bearing steel 911 through the punching gear box upper and lower linear bearings. 12, the punching rod rotating motor 98 is installed on the bottling equipment frame 1 through the punching rod rotating motor mounting plate 910, the punching rod rotating motor 98 is connected to the punching rod rotating motor sprocket 99, the punching rod rotating motor sprocket 99 is connected to the punching gear box sprocket 914, the punching rod gears 916 and the punching rod gears 916 and the punching gear box sprocket 914 are meshed with each other, and a punching rod 915 is installed on the punching rod gear 916 and the punching gear box sprocket 914.
[0234] The specific working process of the punching component 9 is as follows: the punching upper and lower motors 91 are started to drive the punching upper and lower motor sprockets 92 to rotate; the punching upper and lower motor sprockets 92 drive the punching upper and lower spindle sprockets 93 to rotate through the chain; the punching upper and lower spindle sprockets 93 drive the punching upper and lower spindles 95 to rotate; the punching upper and lower spindles 95 drive the punching upper and lower cams 96 to rotate; the punching upper and lower cams 96 drive the punching upper and lower connecting rods 97 to move downward; the punching upper and lower connecting rods 97 drive the punching gear box 913 to move downward along the upper and lower bearing steels 912 of the punching gear box; the punching gear box 913 drives the punching rod 915 to move downward, and at the same time the punching rod rotating motor 98 is started; the punching rod rotating motor 98 drives the punching rod rotating motor sprocket 99 to rotate; the punching rod rotating motor sprocket 99 drives the punching gear box sprocket 914 to rotate; the punching gear box sprocket 914 drives the punching rod gear 916 to rotate; the punching rod gear 914 drives the punching rod 915 to rotate.
[0235] like Figure 32 to Figure 39Shown is the structural diagram of the quantitative board recovery character component and the working principle diagram. The quantitative plate recovery subcomponent 101 includes a quantitative plate recovery motor 1011, a quantitative plate recovery spindle sprocket 1012, a quantitative plate recovery spindle bearing 1013, a quantitative plate recovery spindle 1014, a quantitative plate recovery cam 1915, a quantitative plate recovery connecting rod 1016, a quantitative plate recovery bearing steel 1017, a quantitative plate recoverer 1018, a quantitative plate recoverer guide rail 1019 and a quantitative plate recovery position sensor 10110, wherein the quantitative plate recoverer 1018 further includes a quantitative plate recoverer aluminum bar 10181, a quantitative plate recovery aluminum bar bearing steel 10182, a quantitative plate recovery disconnector 10183, a quantitative plate recovery placer aluminum block 10184, a quantitative plate recovery placer aluminum block upper and lower linear bearings 10185, a quantitative plate recovery placer aluminum block front and rear linear bearings 10186, a quantitative plate recovery stretching plate 10187, a quantitative plate recoverer mounting plate 10188 and a quantitative plate recoverer tension spring 10189. The specific connection method of the quantitative plate recovery subcomponent 101 is that the quantitative plate recovery motor 1011 is installed on the bottling equipment frame 1 below the one-way unpowered conveying subcomponent 44, and is connected to the quantitative plate recovery main shaft sprocket 1012 installed on the bottling equipment frame 1 below the one-way unpowered conveying subcomponent 44, the quantitative plate recovery main shaft sprocket 1012 is installed on the quantitative plate recovery main shaft 1014 through the quantitative plate recovery main shaft bearing 1013, the quantitative plate recovery main shaft 1014 is installed on the bottling equipment frame 1, one end of the quantitative plate recovery cam 1015 is connected to the quantitative plate recovery main shaft 1014, the other end of the quantitative plate recovery cam 1015 is connected to the lower end of the quantitative plate recovery connecting rod 1016, the upper end of the quantitative plate recovery connecting rod 1016 is connected to the quantitative plate recovery placer aluminum block 10184, and the quantitative plate recovery placer aluminum block 10184 is connected to the quantitative plate recovery placer aluminum block through the upper and lower linear bearings 1018 of the quantitative plate recovery placer aluminum block. 5 is sleeved on the quantitative plate recovery bearing steel 1017, the quantitative plate recovery placer aluminum block 10184 is sleeved on the quantitative plate recovery aluminum bar bearing steel 10182 through the front and rear linear bearings 10186 of the quantitative plate recovery placer aluminum block, the quantitative plate recoverer aluminum bar 10181 is installed at one end of the quantitative plate recovery aluminum bar bearing steel 10182, and the quantitative plate recoverer aluminum bar 10181 is connected to the quantitative plate recoverer mounting plate 10188, the quantitative plate recovery stretching plate 10187 is installed at the other end of the quantitative plate recovery aluminum bar bearing steel 10182, the quantitative plate recovery disconnector 10183 is installed on the side of the quantitative plate recoverer mounting plate 10188, the quantitative plate recovery stretching plate 10187 is connected to the quantitative plate recovery placer aluminum block 10184 through the quantitative plate recoverer tension spring 10189, and the quantitative plate recoverer guide rail 1019 is also installed on the outer side of the quantitative plate recovery bearing steel 1017 The frame 1 of the bottling device is provided with a quantitative plate recoverer. The quantitative plate recovery position sensor 10110 is located on the bottle filling device frame 1 and is used to detect the position of the quantitative plate sub-component 61 when it is recovered.
[0236] The specific working process of the quantitative plate recovery subcomponent 101 is as follows: the quantitative plate recovery motor 1011 is started to drive the quantitative plate recovery main shaft sprocket 1012 to rotate; the quantitative plate recovery main shaft sprocket 1012 drives the quantitative plate recovery main shaft 1014 to rotate; the quantitative plate recovery main shaft 1014 drives the quantitative plate recovery cam 1015 to rotate; the quantitative plate recovery cam 1015 drives the quantitative plate recovery connecting rod 1016 to move downward; the quantitative plate recovery connecting rod 1016 drives the quantitative plate recovery placer aluminum block 10184 to move downward along the quantitative plate recovery bearing steel 1017; drives the quantitative plate recovery placer While the placement aluminum block 10184 moves downward, the quantitative plate recovery detacher 10183 contacts the quantitative plate recovery device guide rail 1019 and moves downward along the quantitative plate recovery device guide rail 1019; when the quantitative plate recovery detacher 10183 moves downward along the quantitative plate recovery device guide rail 1019, the quantitative plate recovery detacher 10183 cannot rotate to ensure that the quantitative plate recovery device aluminum bar 10181 is always separated from the quantitative plate sub-component 61 on the way of moving downward; the quantitative plate recovery device aluminum bar 10181 stops after moving to the bottom of the quantitative plate sub-component 61, and starts to move upward. The specific process of the quantitative plate recoverer 1018 moving upward is that the quantitative plate recovery connecting rod 1016 moves upward, driving the quantitative plate recovery placer aluminum block 10184 to move upward along the quantitative plate recovery bearing steel 1017; while driving the quantitative plate recovery placer aluminum block 10184 to move upward, the quantitative plate recovery detacher 10183 contacts the quantitative plate recoverer guide rail 1019 and moves upward along the quantitative plate recoverer guide rail 1019; when the quantitative plate recovery detacher 10183 moves upward along the quantitative plate recoverer guide rail 1019, the quantitative plate recovery detacher 10183 rotates counterclockwise to ensure that the quantitative plate recoverer aluminum bar 10181 can clamp the quantitative plate sub-component 61; the quantitative plate recoverer aluminum bar 10181 clamps the quantitative plate sub-component 61 and lifts the quantitative plate sub-component 61 to the recovery position. During the recovery process of the quantitative plate sub-assembly 61, the quantitative plate recovery position sensor 10110 is used to detect the recovery position of the quantitative plate sub-assembly 61. When the quantitative plate sub-assembly 61 reaches the designated recovery position, the quantitative plate recovery position sensor 10110 issues an instruction.
[0237] like Figure 40 to Figure 41The structure and working principle of the quantitative plate return sub-component are shown. The quantitative plate return sub-component 102 includes a quantitative plate return cylinder 1021, a quantitative plate return cylinder hook 1022, a quantitative plate return cylinder hook linear bearing 1023, a quantitative plate return cylinder hook aluminum block 1024 and a quantitative plate return cylinder hook bearing steel 1025, wherein the quantitative plate return cylinder 1021 is installed on the bottling equipment frame 1 above the quantitative plate recovery sub-component 101, the floating joint of the quantitative plate return cylinder 1021 is connected to the quantitative plate return cylinder hook 1022, and the quantitative plate return cylinder hook 1022 is simultaneously connected to the quantitative plate return cylinder hook bearing steel 1025 through the quantitative plate return cylinder hook linear shaft 1023 bearing sleeve, and the quantitative plate return cylinder hook bearing steel 1025 is installed on the bottling equipment frame 1 below the quantitative plate return cylinder 1021, and the quantitative plate return cylinder hook aluminum block 1024 is installed on the quantitative plate return cylinder hook bearing steel 1025.
[0238] The specific working process of the quantitative plate return sub-component 102 is as follows: the floating joint of the quantitative plate return cylinder 1021 retracts, driving the quantitative plate return cylinder hook 1022 to retract along the quantitative plate return cylinder hook bearing steel 1025; the quantitative plate return cylinder hook 1022 drives the quantitative plate return cylinder hook aluminum block 1024 to retract; the quantitative plate return cylinder hook aluminum block 1024 hooks the quantitative plate sub-component 61 at the quantitative plate return position and pulls it back to the upper quantitative plate track 121; the quantitative plate sub-component 61 returns to the quantitative plate placement position along the upper quantitative plate track.
[0239] like Fig.42 Fig.46 The result diagram and working principle diagram of the cultivation frame positioning component are shown. The cultivation frame positioning component 11 includes a positioning front stopper 111, a positioning rear stopper 112, swing plates 113 on both sides, a swing tension spring 114, a swing shaft 115, swing plate fixing seats 116 on both sides and swing plate bearings 117 on both sides, wherein the swing plate fixing seats 116 on both sides are installed on the bottle filling device frame 1, the swing plates 113 on both sides are connected to the swing shaft 115 and the swing plate fixing seats 116 on both sides through the swing plate bearings 117 on both sides, one end of the swing tension spring 114 is fixed to the swing plate fixing seats 116 on both sides, and the other end of the swing tension spring 114 is connected to the swing plates 116 on both sides, and the positioning front stopper 111 and the positioning rear stopper 112 are respectively installed on the front and rear sides of the swing plates 113 on both sides.
[0240] The specific working process of the cultivation frame positioning component 11 is as follows: when the cultivation frame 2 is pushed to the mixing position, the cultivation frame 2 resists the positioning front stop rod 111 of the swing plates 113 on both sides; the positioning front stop rod 111 drives the swing plates 113 on both sides to rotate clockwise and stretches the swing spring 114; the swing plates 113 on both sides rotate clockwise until they are flush with the conveying component in the horizontal direction; the cultivation frame 2 passes over the swing plates 113 on both sides after rotation; after the cultivation frame 2 completely passes through the swing plates 113 on both sides, it reaches the mixing position, and the stretched swing spring 114 returns to its original position, while pulling the swing plates 113 on both sides to rotate counterclockwise, until the swing plates 113 on both sides are reset, and the positioning rear stop rod 112 of the swing plates 113 on both sides resists the cultivation frame 2 to prevent the cultivation frame 2 from retreating.
[0241] The present invention also provides a method for bottling using the above bottling equipment, the specific working steps are:
[0242] S100: transporting the stacked cultivation frames carrying the empty cultivation bottles to the cultivation frame separation component;
[0243] S200: The cultivation frame separation component separates the first layer of cultivation frames from bottom to top from the remaining cultivation frames; the S200 specifically also includes the following steps: S210: The separation cylinder retracts, driving the separation spur gear to retract; S220: The separation spur gear drives the separation gear to rotate clockwise around the separation main shaft; S230: The separation main shaft rotates clockwise to drive the separation cam to rotate clockwise; S240: The separation cam rotates clockwise to drive the separation connecting rod to move upward; S250: The separation connecting rod moves upward, driving the separator to move upward along the separation linear bearing steel and the separator guide rail, and at the same time, the separator drives the remaining cultivation frames except the first layer of cultivation frames from bottom to top to move upward together, so as to achieve the purpose of separation from the first layer of cultivation frames from bottom to top; the S250 specifically also includes the following steps: S251: The separation connecting rod moves upward, driving the separator to move up and down, and the linear bearing mounting aluminum block moves upward along the separation linear bearing steel;
[0244] S252: When the separator is driven to move up and down and the linear bearing mounting aluminum block moves upward, the separator guide bearing device moves upward along the outer side of the separator guide rail; S253: When the separator guide bearing device moves upward along the separator guide rail, the separator aluminum bar moves upward while its lateral movement is consistent with the movement trajectory of the separator guide bearing device along the outer side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually narrows as it moves upward, and finally connects with the cultivation frame, thereby lifting the cultivation frame upward.
[0245] S300: conveying the first layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the second layer of cultivation frames from bottom to top;
[0246] S400: The cultivation frame separation component separates the second layer of cultivation frames from the bottom to the top from the remaining cultivation frames; the S400 specifically also includes the following steps: S410: The cultivation frame separation component lowers the remaining superimposed cultivation frames except the first layer of cultivation frames from the bottom to the top onto the conveying component; the S410 specifically also includes the following steps S411: The separation cylinder extends to drive the separation spur gear to extend; S412: The separation spur gear drives the separation gear to rotate counterclockwise around the separation main shaft; S413: The separation main shaft rotates counterclockwise to drive the separation cam to rotate counterclockwise; S414: The separation cam rotates counterclockwise to drive the separation connecting rod to move downward; S415: The separation connecting rod moves downward, driving the separator to move downward along the separation linear bearing steel and the separator guide rail, and at the same time, the separator drives the remaining cultivation frames except the first layer of cultivation frames from the bottom to the top to move downward together; the S415 specifically also includes the following steps: S415-1: The separation connecting rod moves downward, driving the separator to move up and down and the linear bearing mounting aluminum block moves downward along the separation linear bearing steel; 415-2: While driving the separator to move up and down and the linear bearing mounting aluminum block to move downward, the separator guide bearing device moves downward along the inner side of the separator guide rail; S415-3: When the separator guide bearing device moves downward along the separator guide rail, while the separator aluminum bar moves downward, its movement in the lateral direction is consistent with the movement trajectory of the separator guide bearing device along the inner side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually widens as it moves downward, and finally separates from the cultivation frame, thereby separating the cultivation frames. S416: When the remaining cultivation frames except the first layer of cultivation frames from bottom to top are lowered onto the conveying component, the separator separates from the cultivation frame. S420: The cultivation frame repeats the action of lifting the cultivation frame in steps S210 to S250 to separate the second cultivation frame from bottom to top from the remaining cultivation frames.
[0247] S500: conveying the second layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the third layer of cultivation frames from bottom to top;
[0248] S600: When the second layer of cultivation frames from bottom to top is transported to the right side of the transport component, the first layer of cultivation frames from top to bottom is transported to the quantitative plate placement position, and the quantitative plate is placed on the cultivation frames of this layer;
[0249] S700: When the third layer of cultivation frames from bottom to top is transported to the right side of the transport component, the second layer of cultivation frames from top to bottom is transported to the quantitative board placement position, and the quantitative board is placed on the cultivation frames of this layer; the above steps S600 and S700 specifically include the following steps: S610: transporting the separated cultivation frames to the quantitative board placement position; S620: placing the quantitative board sub-components on the cultivation frames at the quantitative board placement position; and step S620 also includes the following steps: S621: starting the quantitative board placement motor to drive the quantitative board The placement spindle sprocket rotates; S622: the quantitative plate placement spindle sprocket drives the quantitative plate placement cam to rotate; S623: the quantitative plate placement cam drives the quantitative plate placement connecting rod to move downward; S624: the quantitative plate placement connecting rod drives the quantitative plate placer to move downward along the quantitative plate placement upper and lower linear bearing steels; S625: on the way down, the quantitative plate placer contacts the quantitative plate placer guide rail, moves downward along the quantitative plate placer guide rail, and after placing the quantitative plate sub-assembly on the cultivation frame, the quantitative plate placer rises and returns to its original position. Step S625 also includes the following steps S625-1: the quantitative plate placing connecting rod moves downward, driving the quantitative plate placer aluminum block to move downward along the upper and lower linear bearing steels of the quantitative plate placing; S625-2: while driving the quantitative plate placer aluminum block to move downward, the quantitative plate placing detacher contacts the quantitative plate placer guide rail and moves downward along the quantitative plate placer guide rail; S625-3: when the quantitative plate placing detacher moves downward along the quantitative plate placer guide rail, the quantitative plate placing detacher rotates clockwise to ensure that the quantitative plate placer aluminum bar is always in contact with the quantitative plate sub-component on the way down; S625-4: when the quantitative plate sub-component is placed on the cultivation frame, the quantitative plate placing detacher continues to move downward along the quantitative plate placer guide rail, and when the quantitative plate placing detacher moves to the lowest end of the quantitative plate placer guide rail, the quantitative plate placing detacher is detached from the quantitative plate sub-component. S625-5: The quantitative plate placement connecting rod moves upward, driving the quantitative plate placement detacher to move upward. When the quantitative plate placement detacher passes through the quantitative plate placement device guide rail, the quantitative plate placement detacher cannot rotate counterclockwise, so that the quantitative plate placement device aluminum bar is separated from the quantitative plate sub-component and finally returns to the original position. S630: Detect whether the quantitative plate is placed on the cultivation frame; step S630 also includes the following steps S631: When the quantitative plate sub-component moves downward to the cultivation frame, the quantitative plate sub-component pushes the quantitative plate detection plate; S632: The quantitative plate detection plate rotates clockwise around the quantitative plate detection axis; S633: The quantitative plate sensor sensing plate on the quantitative plate detection plate pulls the quantitative plate detection tension spring and rotates clockwise accordingly; S634: When the quantitative plate sub-component is placed, the quantitative plate sensor sensing plate rotates clockwise and touches the quantitative plate placement device sensor. The quantitative plate placement device sensor detects that the quantitative plate component has been placed and sends a placement completion signal.The quantitative board components include a quantitative main board, anti-leakage material strips and a PE strip. The quantitative main board is provided with loading holes, the side of the quantitative main board is provided with an anti-leakage material strip, and the bottom of the quantitative main board is provided with a PE strip.
[0250] S800: When the second layer of cultivation frames is transported to the quantitative plate placement position, the first layer of cultivation frames on which the quantitative plates have been placed are pushed to the mixing position from top to bottom;
[0251] S900: When the third layer of cultivation frames is transported to the quantitative plate placement position, the second layer of cultivation frames with quantitative plates already placed are transported to the stirring position; the above steps S800 and S900 specifically include the following steps S810: the quantitative plate push cylinder extends, driving the quantitative plate push aluminum block connected to the quantitative plate push cylinder floating joint to extend along the quantitative plate push main bearing steel; S820: the quantitative plate push aluminum block supports the cultivation frame with the quantitative plate sub-components already placed, and pushes the cultivation frame to the stirring position. S820': Position the cultivation frame pushed to the stirring position. Step S820' also includes the following steps: S821': when the cultivation frame is pushed to the stirring position, the cultivation frame holds against the positioning front stop rods of the swing plates on both sides; S822': the positioning front stop rod drives the swing plates on both sides to rotate clockwise and stretches the swing spring; S823': the swing plates on both sides rotate clockwise until they are flush with the conveying components in the horizontal direction; S824': the cultivation frame passes over the swing plates on both sides after rotation; S825': after the cultivation frame completely passes over the swing plates on both sides and reaches the stirring position, the stretched swing spring returns to its original position and pulls the swing plates on both sides to rotate counterclockwise at the same time until the swing plates on both sides are reset, and the positioning rear stop rods of the swing plates on both sides hold against the cultivation frame to prevent the cultivation frame from moving backward.
[0252] S1000: When the first layer of cultivation frames and the second layer of cultivation frames from top to bottom enter the stirring position, the first layer of cultivation frames and the second layer of cultivation frames from top to bottom are stirred and added with the matrix material; this step S1000 also includes the following steps:
[0253] S1010: Add the matrix material to the feeding part of the silo, start the feeding motor, drive the feeding rod to rotate, and add the matrix material to the silo; S1020: Start the stirring motor, drive the stirring main shaft rod to rotate, and stir the matrix material entering the silo; S1030: Start the stirring motor, drive the stirring sprocket to rotate, and the stirring sprocket drives the stirring gear to rotate; S1040: The stirring gear drives the π-shaped stirring rod on the stirring main shaft to rotate; S1050: The π-shaped stirring rod stirs the matrix material into the cultivation bottle. In the silo, a sensing probe 1 and a sensing probe 2 are also installed. Both the sensing probe 1 and the sensing probe 2 are vertically installed inside the silo. The length of the sensing probe 1 is longer than that of the sensing probe 2. The sensing probe 1 is used to detect whether the matrix material in the silo is sufficient, and the sensing probe 2 is used to detect whether the matrix material in the silo is full, so as to stop adding the matrix material.
[0254] S1100: vibrate the two-layer cultivation frame with the matrix material added; the step S1100 also includes the following steps: S1110: start the vibration motor to drive the swinging blades to rotate; S1120: the centrifugal action of the swinging blades drives the vibration motor mounting plate to vibrate; S1130: the vibration motor mounting plate transmits the vibration effect to the unpowered roller; S1140 the unpowered roller transmits the vibration effect to the cultivation frame.
[0255] S1200: Push the two layers of cultivation frames filled with matrix materials to the punching position in sequence, and punch holes in the cultivation bottles filled with matrix materials; the step S1200 also includes the following steps: S1210: Start the upper and lower motors for punching, and drive the upper and lower motor sprockets for punching to rotate; S1220: The upper and lower motor sprockets for punching drive the upper and lower main shaft sprockets for punching to rotate through chains;
[0256] S1230: The punching upper and lower spindle sprockets drive the punching upper and lower spindles to rotate; S1240: The punching upper and lower spindles drive the punching upper and lower cams to rotate; S1250: The punching upper and lower cams drive the punching upper and lower connecting rods to move downward; S1260: The punching upper and lower connecting rods drive the punching gear box to move downward along the upper and lower bearing steels of the punching gear box; S1270: The punching gear box drives the punching rod to move downward, and the punching rod rotating motor starts at the same time; S1280: The punching rod rotating motor drives the punching rod rotating motor sprocket to rotate; S1290: The punching rod rotating motor sprocket drives the punching gear box sprocket to rotate;
[0257] S12100: The punching gear box sprocket drives the punching rod gear to rotate; S12110: The punching rod gear drives the punching rod to rotate.
[0258] S1300: The two layers of cultivation frames with holes punched are pushed to the quantitative plate recovery position in sequence;
[0259] S1400: The quantitative plates on the two-layer cultivation frames that have been punched are recovered in sequence; the step S1400 also includes the following steps: S1410: The quantitative plate recovery motor is started to drive the quantitative plate recovery main shaft sprocket to rotate;
[0260] S1420: The quantitative plate recovery spindle sprocket drives the quantitative plate recovery spindle to rotate; S1430: The quantitative plate recovery spindle drives the quantitative plate recovery cam to rotate; S1440: The quantitative plate recovery cam drives the quantitative plate recovery connecting rod to move downward; S1450: The quantitative plate recovery connecting rod drives the quantitative plate recoverer to move downward along the quantitative plate recovery bearing steel;
[0261] S1460: After the quantitative plate recycler moves to the bottom of the quantitative plate sub-assembly under the guidance of the quantitative plate recycler guide rail, it starts to move upward; this step S1460 also includes the following steps: S1461: The quantitative plate recycler connecting rod moves downward, driving the quantitative plate recycler placement aluminum block to move downward along the quantitative plate recycler bearing steel; S1462: While driving the quantitative plate recycler placement aluminum block to move downward, the quantitative plate recycler detacher contacts the quantitative plate recycler guide rail and moves downward along the quantitative plate recycler guide rail; S1463: When the quantitative plate recycler detacher moves downward along the quantitative plate recycler guide rail, the quantitative plate recycler detacher cannot rotate to ensure that the quantitative plate recycler aluminum bar is always separated from the quantitative plate sub-assembly during the downward movement; S1464: After the quantitative plate recycler aluminum bar moves to the bottom of the quantitative plate sub-assembly, it stops and starts to move upward. S1470: During the upward movement of the quantitative plate recycler, the quantitative plate is stuck under the guidance of the quantitative plate recycler guide rail, and the quantitative plate sub-assembly is lifted to the recovery position. This step S1470 also includes the following steps: S1471: the quantitative plate recovery connecting rod moves upward, driving the quantitative plate recovery placement device aluminum block to move upward along the quantitative plate recovery bearing steel; S1472: while driving the quantitative plate recovery placement device aluminum block to move upward, the quantitative plate recovery detacher contacts the quantitative plate recovery device guide rail and moves upward along the quantitative plate recovery device guide rail; S1473: when the quantitative plate recovery detacher moves upward along the quantitative plate recovery device guide rail, the quantitative plate recovery detacher rotates counterclockwise to ensure that the quantitative plate recovery device aluminum bar can clamp the quantitative plate sub-component; S1474: the quantitative plate recovery device aluminum bar clamps the quantitative plate sub-component and lifts the quantitative plate sub-component to the recovery position. S1480: Use the quantitative plate recovery position sensor to detect the recovery position of the quantitative plate sub-component.
[0262] S1500: Return the quantitative plates recovered in sequence to the quantitative plate placement position; this step S1500 also includes the following steps: S1510: The floating joint of the quantitative plate return cylinder retracts, driving the quantitative plate return cylinder hook to retract along the quantitative plate return cylinder hook bearing steel; S1520: The quantitative plate return cylinder hook drives the quantitative plate return cylinder hook aluminum block to retract; S1530: The quantitative plate return cylinder hook aluminum block hooks the quantitative plate sub-component at the quantitative plate return position and pulls it to the return track; S1540: The quantitative plate sub-component returns to the quantitative plate placement position along the return track.
[0263] S1600: Repeat steps S200 and S1500 for subsequent cultivation frames.
[0264] During the above steps, the quantitative plate subassembly is placed on the cultivation frame and moves under the guidance of the lower quantitative plate guide rail. When returning the quantitative plate subassembly to the quantitative plate placement position, it returns under the guidance of the upper quantitative plate guide rail.
[0265] The above is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of explanation and do not constitute any limitation to the present invention.
Claims
1. A bottling device used in the process of cultivating edible fungi, characterized in that: The bottling equipment bottle comprises a bottling equipment frame, a cultivation frame, a cultivation bottle, a conveying component, a cultivation frame separation component, a quantitative plate component, a silo component, a vibrating component, a punching component and a quantitative plate recovery component, wherein the conveying component is located on the bottling equipment frame, and two or more cultivation frames are placed on the conveying component after being stacked, and each cultivation frame is equipped with a cultivation bottle, the cultivation frame separation component is located on the bottling equipment frame, and is used to separate the stacked cultivation frames, the quantitative plate component is located on the bottling equipment frame, and is on the right side of the cultivation frame separation component, and is used to load the quantitative plate on the separated cultivation frame and push the quantitative plate and the cultivation frame into the bottling work position, the silo component and the vibrating component are located on the bottling work position of the bottling equipment frame, and the bottling work position is located on the right side of the quantitative plate component, and is used to add substrate material to the cultivation bottle in the cultivation frame, the punching component is located on the right side of the bottling work position of the bottling equipment frame, and is used to punch holes on the cultivation bottle filled with substrate material, and the quantitative plate recovery component is located on the right side of the punching component, and is used to recover the quantitative plate; The quantitative plate component includes a quantitative plate sub-component, a quantitative plate placement sub-component, a quantitative plate detection sub-component and a quantitative plate advancement sub-component, wherein the quantitative plate advancement sub-component is located above the conveying component on the right side of the separator component and is fixed on the bottle filling device frame, a quantitative plate placement sub-component is installed on the bottle filling device frame on the right side of the quantitative plate advancement sub-component, and two or more quantitative plate sub-components are installed on the quantitative plate placement sub-component, and the quantitative plate detection sub-component is located on the bottle filling device frame below the quantitative plate sub-component, and is used to detect the position of the quantitative plate sub-component; The quantitative plate recovery component includes a quantitative plate recovery subcomponent and a quantitative plate return subcomponent, wherein the quantitative plate recovery subcomponent is located on the bottle loader equipment frame on the right side of the punching component, and the quantitative plate return subcomponent is located on the bottle loader equipment frame above the quantitative plate recovery subcomponent.
2. The bottling equipment according to claim 1, characterized in that: The bottling equipment further comprises a cultivation frame positioning component, which is located between the quantitative plate component and the silo component.
3. The bottling equipment according to claim 1, characterized in that: The conveying component is divided into an inlet conveying subcomponent, an internal conveying subcomponent, a positioning portion conveying subcomponent and a one-way unpowered conveying subcomponent from left to right.
4. The bottling equipment according to claim 1, characterized in that: The cultivation frame separation component includes a separation cylinder, a separation spur gear, a separation main shaft bearing, a separation gear, a separation cam, a separation main shaft, a separation connecting rod, a separator, a separator guide rail and a separation linear bearing steel, wherein the separation cylinder is located on the bottling equipment frame below the conveying component, and the separation spur gear is installed on the extended section of the separation cylinder. The separation main shaft bearing, the separation gear and one end of the separation cam are sleeved on the separation main shaft. The separation main shaft is located on the bottling equipment frame. The separation spur gear and the separation gear are meshed with each other. The other end of the separation cam is connected to the lower end of the separation connecting rod, and the upper end of the separation connecting rod is connected to the separator. The separator is sleeved on the separation linear bearing steel and connected to the separator guide rail.
5. The bottling equipment according to claim 4, characterized in that The separator includes a separator aluminum bar, a separator aluminum bar linear bearing steel, an aluminum block for mounting the separator's up and down moving linear bearing, a separator's up and down moving linear bearing, a separator's front and rear linear bearings, and a separator guide bearing device, wherein the separator aluminum bar is mounted on one end of the separator aluminum bar linear bearing steel, the separator's up and down moving linear bearing mounting aluminum block is sleeved on the separator linear bearing steel through the separator's up and down moving linear bearing, the separator's front and rear linear bearings are sleeved on the separator aluminum bar linear bearing steel, the separator guide bearing device is mounted on the other end of the separator aluminum bar linear bearing steel and connected to the separator guide rail, and the upper end of the separation connecting rod is connected to the separator's up and down moving linear bearing mounting aluminum block.
6. The bottling equipment according to claim 1, characterized in that: The quantitative plate advancing sub-component comprises a quantitative plate advancing cylinder fixed aluminum plate, a quantitative plate advancing cylinder fixed front plate, a quantitative plate advancing cylinder fixed rear plate, a quantitative plate advancing cylinder, a quantitative plate advancing cylinder floating joint, a quantitative plate advancing aluminum block, a quantitative plate advancing main bearing steel, a quantitative plate advancing main bearing steel linear bearing, a quantitative plate advancing secondary bearing steel, a quantitative plate advancing secondary bearing steel nylon bearing and a quantitative plate advancing moving plate, wherein the quantitative plate advancing cylinder fixed aluminum plate is fixed on the bottling equipment frame, and a quantitative plate advancing cylinder fixed front plate and a quantitative plate advancing cylinder fixed rear plate are respectively installed on both sides of the quantitative plate advancing cylinder fixed aluminum plate. Plate, the quantitative plate propulsion cylinder is installed between the fixed front plate of the quantitative plate propulsion cylinder and the fixed rear plate of the quantitative plate propulsion cylinder, the floating joint of the quantitative plate propulsion cylinder is connected with the quantitative plate propulsion aluminum block, the quantitative plate propulsion main bearing steel is installed between the quantitative plate propulsion moving plate and the quantitative plate propulsion aluminum block, the quantitative plate propulsion main bearing steel linear bearing is installed on the fixed front plate of the quantitative plate propulsion cylinder and is socketed with the quantitative plate propulsion main bearing steel, the quantitative plate propulsion secondary bearing steel is installed between the fixed front plate of the quantitative plate propulsion cylinder and the fixed rear plate of the quantitative plate propulsion cylinder, and the quantitative plate propulsion secondary bearing steel nylon bearing is installed on the quantitative plate propulsion moving plate.
7. The bottling equipment according to claim 1, characterized in that The quantitative plate placement subcomponent includes a quantitative plate placement motor, a quantitative plate placement spindle sprocket, a quantitative plate placement spindle bearing, a quantitative plate placement spindle, a quantitative plate placement cam, a quantitative plate placement connecting rod, a quantitative plate placement upper and lower linear bearing steel, a quantitative plate placer, a quantitative plate placer guide rail and a quantitative plate placer sensor, wherein the quantitative plate placement motor is located below the conveying component and fixed on the bottling equipment frame, the quantitative plate placement spindle is connected to the bottling equipment frame through the quantitative plate placement spindle bearing, the quantitative plate placement spindle sprocket is sleeved on the quantitative plate placement spindle, the quantitative plate placement spindle sprocket is connected to the quantitative plate placement motor, one end of the quantitative plate placement cam is connected to the quantitative plate placement spindle, the other end of the quantitative plate placement cam is connected to the lower end of the quantitative plate placement connecting rod, the upper end of the quantitative plate placement connecting rod is connected to the quantitative plate placer, and the quantitative plate placer is sleeved on the quantitative plate placement upper and lower linear bearing steels, and a quantitative plate placer guide rail is also installed on the way the quantitative plate placer descends, and the quantitative plate placer guide rail is installed on the bottling equipment frame.
8. The bottling equipment according to claim 7, characterized in that The quantitative plate placer includes a quantitative plate placer aluminum bar, a quantitative plate placer aluminum bar bearing steel, a quantitative plate placer detacher, a quantitative plate placer aluminum block, upper and lower linear bearings of the placer aluminum block, front and rear linear bearings of the placer aluminum block, a quantitative plate placer stretching plate, a quantitative plate placer mounting plate and a quantitative plate placer tension spring, wherein the quantitative plate placer aluminum bar is installed at one end of the quantitative plate placer aluminum bar bearing steel, and the quantitative plate placer aluminum bar is connected to the quantitative plate placer mounting plate, the quantitative plate placer aluminum block is sleeved on the quantitative plate placement upper and lower linear bearing steels through the placer aluminum block upper and lower linear bearings, and the quantitative plate placer aluminum block is sleeved on the quantitative plate placer aluminum bar bearing steel through the placer aluminum block front and rear linear bearings, the quantitative plate placer stretching plate is installed on the other end of the quantitative plate placer aluminum bar bearing steel, the upper end of the quantitative plate placement connecting rod is connected to the quantitative plate placer aluminum block, the quantitative plate placement detacher is installed on the side of the quantitative plate placer mounting plate, and the quantitative plate placement stretching plate is connected to the quantitative plate placer aluminum block through the quantitative plate placer tension spring.
9. The bottling equipment according to any one of claims 7 or 8, characterized in that: The quantitative plate placement subcomponent also includes a quantitative plate placement sensor for detecting the position of the quantitative plate subcomponent.
10. The bottling equipment according to claim 1, characterized in that The quantitative board components include a quantitative main board, anti-leakage strips and PE strips. Loading holes are distributed on the quantitative main board, anti-leakage strips are installed on the upper side of the quantitative main board, and PE strips are installed on both sides of the bottom of the quantitative main board.
11. The bottling equipment according to claim 1, characterized in that The quantitative plate detection subcomponent includes a quantitative plate detection plate, a quantitative plate detection shaft, a quantitative plate detection shaft bearing, a quantitative plate detection tension spring and a quantitative plate sensor induction plate, wherein the quantitative plate detection plate is connected to the quantitative plate detection shaft through the quantitative plate detection shaft bearing, the quantitative plate detection shaft is fixed on the bottle loader equipment frame, a certain quantitative plate sensor induction plate is installed on the quantitative plate detection plate, one end of the quantitative plate detection tension spring is fixed on the bottle loader equipment frame, and the other end of the quantitative plate detection tension spring is fixed on the quantitative plate sensor induction plate.
12. The bottling equipment according to claim 2, characterized in that The cultivation frame positioning component includes a front positioning bar, a rear positioning bar, swing plates on both sides, a swing tension spring, a swing shaft, swing plate fixing seats on both sides and swing plate bearings on both sides, wherein the swing plate fixing seats on both sides are installed on the bottle filling device frame, the swing plates on both sides are connected with the swing shaft and the swing plate fixing seats on both sides through the swing plate bearings on both sides, one end of the swing tension spring is fixed on the swing plate fixing seats on both sides, and the other end of the swing tension spring is connected to the swing plates on both sides, and a front positioning bar and a rear positioning bar are respectively installed on the front and rear sides of the swing plates on both sides.
13. The bottling equipment according to claim 1, characterized in that The silo component includes a silo feeding part, the interior of the silo, a feeding motor, a feeding rod, a stirring motor, a stirring spindle, a stirring spindle rod, a stirring motor, a stirring sprocket, two or more stirring gears, a stirring spindle bearing, a stirring spindle and a π-shaped stirring rod, wherein the feeding motor is located on the bottling equipment frame, the feeding motor is connected to the feeding rod, the feeding rod is located inside the silo feeding part, the stirring motor is located on the bottling equipment frame, the stirring motor is connected to the stirring spindle, the stirring spindle rod is connected to the stirring spindle, the stirring spindle rod is located inside the silo, the stirring motor is located on the bottling equipment frame below the conveying component, the stirring motor is connected to one of the stirring gears through a stirring sprocket, the stirring gears are meshed with each other, the stirring gear is sleeved with the stirring spindle through the stirring spindle bearing, the stirring spindle is installed across the interior of the silo, and the π-shaped stirring rod is installed on the stirring spindle.
14. The bottling equipment according to claim 13, characterized in that The silo component also includes a sensing probe 1 and a sensing probe 2, both of which are vertically installed inside the silo. The sensing probe 1 is longer than the sensing probe 2. The sensing probe 1 is used to detect whether the matrix material in the silo is sufficient, and the sensing probe 2 is used to detect whether the matrix material in the silo is full, so as to stop feeding.
15. The bottling equipment according to claim 1, characterized in that The vibration component includes a vibration motor, a vibration motor mounting plate, a vibration spring fixing plate, a vibration spring, a swinging blade and an unpowered roller, wherein the vibration motor mounting plate is located below the conveying component, the vibration motor is fixed on the vibration motor mounting plate, the vibration motor is connected to the swinging blade, and when the vibration motor rotates, the swinging blade is driven to rotate together, the vibration spring is fixed on the vibration motor mounting plate and connected to the vibration spring fixing plate, and an unpowered roller is also installed between the vibration motor mounting plate and the conveying component.
16. The bottling equipment according to claim 1, characterized in that The punching components include upper and lower punching motors, upper and lower punching motor sprockets, upper and lower punching main shaft sprockets, upper and lower punching main shaft bearings, upper and lower punching main shafts, upper and lower punching cams, upper and lower punching connecting rods, punching rod rotating motors, punching rod rotating motor sprockets, punching rod rotating motor mounting plates, upper and lower linear bearings of punching gear box, upper and lower bearing steels of punching gear box, punching gear box, punching gear box sprockets, punching rods and punching rod gears, wherein the upper and lower punching motors, upper and lower punching motor sprockets, upper and lower punching main shaft sprockets, punching upper and lower main shaft bearings, and punching upper and lower main shafts are located on the bottling equipment frame and below the conveying components, the upper and lower punching motors are connected to the upper and lower punching motor sprockets, the upper and lower punching motor sprockets are connected to the upper and lower punching main shaft sprockets through chains, and the upper and lower punching main shaft sprockets are fixed On the punching upper and lower spindles, the punching upper and lower spindles are fixed on the bottling equipment frame through the punching upper and lower spindle bearings, one end of the punching upper and lower cams is fixed on the punching upper and lower spindles, the other end of the punching upper and lower cams is connected to one end of the punching upper and lower connecting rods, the other end of the punching upper and lower connecting rods is connected to the punching gear box, the punching gear box is sleeved on the upper and lower bearing steels of the punching gear box through the upper and lower linear bearings of the punching gear box, the punching rod rotating motor is installed on the bottling equipment frame through the punching rod rotating motor mounting plate, the punching rod rotating motor is connected to the punching rod rotating motor sprocket, the punching rod rotating motor sprocket is connected to the punching gear box sprocket, the punching rod gears and the punching rod gears and the punching gear box sprocket are meshed with each other, and the punching rod gear and the punching gear box sprocket are installed with a punching rod.
17. The bottling equipment according to claim 1, characterized in that The quantitative plate recovery subcomponent includes a quantitative plate recovery motor, a quantitative plate recovery spindle sprocket, a quantitative plate recovery spindle bearing, a quantitative plate recovery spindle, a quantitative plate recovery cam, a quantitative plate recovery connecting rod, a quantitative plate recovery bearing steel, a quantitative plate recoverer and a quantitative plate recoverer guide rail, wherein the quantitative plate recovery motor is installed on the bottling equipment frame below the conveying component and is connected to the quantitative plate recovery spindle sprocket installed on the bottling equipment frame below the conveying component, the quantitative plate recovery spindle sprocket is installed on the quantitative plate recovery spindle through the quantitative plate recovery spindle bearing, the quantitative plate recovery spindle is installed on the bottling equipment frame, one end of the quantitative plate recovery cam is connected to the quantitative plate recovery spindle, the other end of the quantitative plate recovery cam is connected to the lower end of the quantitative plate recovery connecting rod, the upper end of the quantitative plate recovery connecting rod is connected to the quantitative plate recoverer, the quantitative plate recoverer is simultaneously sleeved on the quantitative plate recovery bearing steel, and a quantitative plate recoverer guide rail is also installed on the bottling equipment frame outside the quantitative plate recovery bearing steel.
18. The bottling equipment according to claim 1, characterized in that The quantitative plate recovery subcomponent also includes a quantitative plate recovery position sensor, which is located on the bottle filling device frame and is used to detect the position of the quantitative plate subcomponent when it is recovered.
19. The bottling equipment according to claim 17, characterized in that The quantitative plate recoverer includes a quantitative plate recoverer aluminum bar, a quantitative plate recoverer aluminum bar bearing steel, a quantitative plate recoverer detacher, a quantitative plate recoverer placer aluminum block, upper and lower linear bearings of the quantitative plate recoverer placer aluminum block, front and rear linear bearings of the quantitative plate recoverer placer aluminum block and a quantitative plate recoverer stretching plate, a quantitative plate recoverer mounting plate and a quantitative plate recoverer tension spring, wherein the quantitative plate recoverer aluminum bar is installed at one end of the quantitative plate recoverer aluminum bar bearing steel, and the quantitative plate recoverer aluminum bar is connected to the quantitative plate recoverer mounting plate, the quantitative plate recoverer placer aluminum block is sleeved on the quantitative plate recoverer bearing steel through the upper and lower linear bearings of the quantitative plate recoverer placer aluminum block, and the quantitative plate recoverer placer aluminum block is sleeved on the quantitative plate recoverer bearing steel through the front and rear linear bearings of the quantitative plate recoverer placer aluminum block, the quantitative plate recoverer stretching plate is installed on the other end of the quantitative plate recoverer aluminum bar bearing steel, the upper end of the quantitative plate recovering connecting rod is connected to the quantitative plate recoverer placer aluminum block, the quantitative plate recoverer detacher is installed on the side of the quantitative plate recoverer mounting plate, and the quantitative plate recoverer stretching plate is connected to the quantitative plate recoverer placer aluminum block through the quantitative plate recoverer tension spring.
20. The bottling equipment according to claim 1, characterized in that The quantitative plate return subcomponent includes a quantitative plate return cylinder, a quantitative plate return cylinder hook, a quantitative plate return cylinder hook linear bearing, a quantitative plate return cylinder hook aluminum block and a quantitative plate return cylinder hook bearing steel, wherein the quantitative plate return cylinder is installed at the top right side of the bottling equipment frame, the floating joint of the quantitative plate return cylinder is connected to the quantitative plate return cylinder hook, and the quantitative plate return cylinder hook is simultaneously sleeved on the quantitative plate return cylinder hook bearing steel through the quantitative plate return cylinder hook linear bearing, the quantitative plate return cylinder hook bearing steel is installed on the bottling equipment frame below the quantitative plate return cylinder, and the quantitative plate return cylinder hook aluminum block is installed on the quantitative plate return cylinder hook bearing steel.
21. The bottling equipment according to claim 1, characterized in that The bottling equipment also includes an upper and lower quantitative plate guide rail component, which includes an upper quantitative plate guide rail and a lower quantitative plate guide rail, wherein the lower quantitative plate guide rail is arranged in parallel with the conveying component and is located above the conveying component, so that the quantitative plate component is placed on the cultivation bottle and just matches with the lower quantitative plate guide rail. The upper quantitative plate guide rail is located above the bottling equipment frame, and the quantitative plate component is recovered and just matches with the upper quantitative plate track to facilitate the recovery of the quantitative plate component.
22. A bottling method using the bottling equipment used in the process of cultivating edible fungi according to any one of claims 1 to 21, characterized in that: The following steps are involved: S100: transporting the stacked cultivation frames carrying the empty cultivation bottles to the cultivation frame separation component; S200: The cultivation frame separation component separates the first layer of cultivation frames from bottom to top from the remaining cultivation frames; S300: conveying the first layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the second layer of cultivation frames from bottom to top; S400: The cultivation frame separation component separates the second layer of cultivation frames from bottom to top from the remaining cultivation frames; S500: conveying the second layer of cultivation frames from bottom to top to the right side of the conveying component, leaving a separation space for the third layer of cultivation frames from bottom to top; S600: When the second layer of cultivation frames from bottom to top is transported to the right side of the transport component, the first layer of cultivation frames from top to bottom is transported to the quantitative plate placement position, and the quantitative plate is placed on the cultivation frames of this layer; S700: When the third layer of cultivation frames from bottom to top is transported to the right side of the transport component, the second layer of cultivation frames from top to bottom is transported to the quantitative plate placement position, and the quantitative plate is placed on the cultivation frames of this layer; S800: When the second layer of cultivation frames is transported to the quantitative plate placement position, the first layer of cultivation frames on which the quantitative plates have been placed are pushed to the mixing position from top to bottom; S900: When the third layer of cultivation frames is transported to the quantitative plate placement position, the second layer of cultivation frames on which the quantitative plates have been placed are transported to the mixing position; S1000: When the first layer of cultivation frames and the second layer of cultivation frames from top to bottom enter the stirring position, the substrate material is stirred and added to the first layer of cultivation frames and the second layer of cultivation frames from top to bottom; S1100: vibrating the two-layer cultivation frame with the substrate added; S1200: The two-layer cultivation frames filled with the substrate material are sequentially pushed to the punching position, and holes are punched in the cultivation bottles filled with the substrate material; S1300: The two layers of cultivation frames with holes punched are pushed to the quantitative plate recovery position in sequence; S1400: The quantitative plates on the two-layer cultivation frames after the holes are punched are collected in sequence; S1500: returning the quantitative plates recovered in sequence to the quantitative plate placement position; S1600: Repeat steps S200 and S1500 for subsequent cultivation frames.
23. The bottling method according to claim 22, characterized in that: Step S200 includes the following steps: S210: The separation cylinder retracts, driving the separation spur gear to retract; S220: The separation spur gear drives the separation gear to rotate clockwise around the separation main shaft; S230: The separation main shaft rotates clockwise to drive the separation cam to rotate clockwise; S240: The separation cam rotates clockwise, driving the separation connecting rod to move upward; S250: The separation connecting rod moves upward, driving the separator to move upward along the separation linear bearing steel and the separator guide rail. At the same time, the separator drives the remaining cultivation frames except the first layer of cultivation frames from bottom to top to move upward together, thereby achieving the purpose of separation from the first layer of cultivation frames from bottom to top.
24. The bottling method according to claim 23, characterized in that: Step S250 includes the following steps: S251: The separation connecting rod moves upward, driving the separator to move up and down, and the linear bearing mounting aluminum block moves upward along the separation linear bearing steel; S252: Drive the separator to move up and down. While the linear bearing mounting aluminum block moves upward, the separator guide bearing device moves upward along the outer side of the separator guide rail; S253: When the separator guide bearing device moves upward along the separator guide rail, the separator aluminum bar moves upward while its lateral movement is consistent with the movement trajectory of the separator guide bearing device along the outer side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually narrows as it moves upward, and finally connects with the cultivation frame, thereby lifting the cultivation frame upward.
25. The bottling method according to claim 22, characterized in that: Step S400 includes the following steps: S410: The cultivation frame separation component lowers the remaining stacked cultivation frames except the first layer of cultivation frames from bottom to top onto the conveying component; S420: The cultivation frame repeats the action of lifting the cultivation frame in steps S210 to S250, and separates the second cultivation frame from the other cultivation frames from bottom to top.
26. The bottling method according to claim 25, characterized in that: Step 410 includes the following steps: S411: The separation cylinder extends, driving the separation spur gear to extend; S412: The separation spur gear drives the separation gear to rotate counterclockwise around the separation main shaft; S413: The separation main shaft rotates counterclockwise to drive the separation cam to rotate counterclockwise; S414: The separation cam rotates counterclockwise, driving the separation connecting rod to move downward; S415: The separation connecting rod moves downward, driving the separator to move downward along the separation linear bearing steel and the separator guide rail, and at the same time, the separator drives the remaining cultivation frames except the first layer of cultivation frames from bottom to top to move downward together; S416: When the cultivation frames except the first layer of cultivation frames from bottom to top are lowered onto the conveying component, the separator is separated from the cultivation frames.
27. The bottling method according to claim 26, characterized in that: Step S415 also includes the following steps: S415-1: The separation connecting rod moves downward, driving the separator to move up and down. The linear bearing mounting aluminum block moves downward along the separation linear bearing steel; S 415-2: Drive the separator to move up and down. While the linear bearing mounting aluminum block moves downward, the separator guide bearing device moves downward along the inner side of the separator guide rail; S415-3: When the separator guide bearing device moves downward along the separator guide rail, the separator aluminum bar moves downward while its lateral movement is consistent with the movement trajectory of the separator guide bearing device along the inner side of the separator guide rail, so that the distance between the separator aluminum bars distributed on both sides of the cultivation frame gradually widens as it moves downward, and finally separates from the cultivation frame, thereby separating the cultivation frame.
28. The bottling method according to claim 22, characterized in that: Step S600 and step S700 include the following steps: S610: transporting the separated cultivation frames to the quantitative plate placement position; S620: placing the quantitative plate subassembly on the cultivation frame at the quantitative plate placement position; S630: Check whether the quantitative plate is placed on the cultivation frame.
29. The bottling method according to claim 28, characterized in that Step S620 includes the following steps: S621: The quantitative plate placement motor starts, driving the quantitative plate placement main shaft sprocket to rotate; S622: The quantitative plate placement spindle sprocket drives the quantitative plate placement cam to rotate; S623: The quantitative plate placement cam drives the quantitative plate placement connecting rod to move downward; S624: The quantitative plate placement connecting rod drives the quantitative plate placement device to move downward along the upper and lower linear bearing steels of the quantitative plate placement; S625: The quantitative plate placer contacts the quantitative plate placer guide rail during its descent, moves downward along the quantitative plate placer guide rail, places the quantitative plate subassembly on the cultivation frame, and then rises and returns to its original position.
30. The bottling method according to claim 29, characterized in that: The step S625 includes the following steps: S625-1: The quantitative plate placement connecting rod moves downward, driving the quantitative plate placement aluminum block to move downward along the upper and lower linear bearing steels of the quantitative plate placement; S625-2: while driving the aluminum block of the quantitative plate placement device to move downward, the quantitative plate placement detacher contacts the guide rail of the quantitative plate placement device and moves downward along the guide rail of the quantitative plate placement device; S625-3: When the quantitative plate placement detacher moves downward along the quantitative plate placement guide rail, the quantitative plate placement detacher rotates clockwise to ensure that the quantitative plate placement aluminum bar is always in contact with the quantitative plate sub-component during the downward movement; S625-4: When the quantitative plate subassembly is placed on the cultivation frame, the quantitative plate placement detacher continues to move downward along the quantitative plate placement rail. When the quantitative plate placement detacher moves to the lowest end of the quantitative plate placement rail, the quantitative plate placement detacher is detached from the quantitative plate subassembly; S625-5: The quantitative plate placement connecting rod moves upward, driving the quantitative plate placement detacher to move upward. When the quantitative plate placement detacher passes through the quantitative plate placement device guide rail, the quantitative plate placement detacher cannot rotate counterclockwise, causing the quantitative plate placement device aluminum bar to detach from the quantitative plate sub-assembly and finally return to the original position.
31. The bottling method according to claim 28, characterized in that: Step S630 includes the following steps: S631: When the quantitative board component moves downward to the cultivation frame, the quantitative board component pushes the quantitative board detection plate; S632: the quantitative plate detection plate rotates clockwise around the quantitative plate detection axis; S633: The quantitative plate sensor sensing plate on the quantitative plate detection plate pulls the quantitative plate detection tension spring to rotate clockwise accordingly; S634: When the quantitative plate subassembly is placed, the quantitative plate sensor sensing plate rotates clockwise and touches the quantitative plate placer sensor. The quantitative plate placer sensor detects that the quantitative plate subassembly has been placed and sends a placement completion signal.
32. According to the bottling method according to any one of claims 28-31, the quantitative plate component includes a quantitative main board, a leakage-proof material strip and a PE strip, loading holes are distributed on the quantitative main board, the leakage-proof material strip is installed on the side of the upper part of the quantitative main board, and the PE strip is installed on both sides of the bottom of the quantitative main board.
33. The bottling method according to claim 22, characterized in that: Step S800 and step S900 include the following steps: S810: The quantitative plate push cylinder extends, driving the quantitative plate push aluminum block connected to the quantitative plate push cylinder floating joint to extend along the quantitative plate push main bearing steel; S820: The quantitative plate pushes the aluminum block to support the cultivation frame on which the quantitative plate components have been placed, and pushes the cultivation frame to the mixing position.
34. The bottling method according to claim 33, characterized in that: While the cultivation frame is pushed to the stirring position in step S820, the following steps are performed simultaneously: S820': Positioning the cultivation frame pushed to the stirring position.
35. The bottling method according to claim 34, characterized in that: Step S820' includes the following steps: S821': When the cultivation frame is pushed to the stirring position, the cultivation frame presses against the positioning front levers of the swing plates on both sides; S822': The positioning front lever drives the swing plates on both sides to rotate clockwise and stretch the swing spring; S823': The swing plates on both sides rotate clockwise until they are flush with the conveying components in the horizontal direction; S824': The cultivation frame passes over the rotating swing plates on both sides; S825': After the cultivation frame completely passes through the swing plates on both sides and reaches the stirring position, the extended swing spring returns to its original position and pulls the swing plates on both sides to rotate counterclockwise until the swing plates on both sides are reset. The positioning rear levers of the swing plates on both sides support the cultivation frame to prevent the cultivation frame from retreating.
36. The bottling method according to claim 22, characterized in that: The step S1000 includes the following steps: S1010: Add the matrix material into the feeding part of the silo, start the feeding motor, drive the feeding rod to rotate, and add the matrix material into the silo; S1020: The stirring motor starts, driving the stirring main shaft to rotate, and the matrix material entering the silo is stirred and leveled; S1030: The stirring motor starts, driving the stirring sprocket to rotate, and the stirring sprocket drives the stirring gear to rotate; S1040: The stirring gear drives the π-shaped stirring rod on the stirring main shaft to rotate; S1050: The π-shaped stirring rod stirs the substrate material into the cultivation bottle.
37. The bottling method according to claim 36, characterized in that Induction probe 1 and induction probe 2 are also installed inside the silo. Both induction probe 1 and induction probe 2 are vertically installed inside the silo. Induction probe 1 is longer than induction probe 2. Induction probe 1 is used to detect whether there is enough matrix material in the silo, and induction probe 2 is used to detect whether the matrix material in the silo is full, so as to stop adding the matrix material.
38. The bottling method according to claim 22, characterized in that: The step S1100 includes the following steps: S1110: The vibration motor starts, driving the swinging blades to rotate; S1120: The centrifugal action of the swinging blades drives the vibration motor mounting plate to vibrate; S1130: The vibration motor mounting plate transmits the vibration effect to the unpowered roller; S1140: The unpowered roller transmits the vibration effect to the cultivation frame.
39. The bottling method according to claim 22, characterized in that: The step S1200 includes the following steps: S1210: The punching upper and lower motors are started to drive the punching upper and lower motor sprockets to rotate; S1220: The punching upper and lower motor sprockets drive the punching upper and lower spindle sprockets to rotate through the chain; S1230: The punching upper and lower spindle sprockets drive the punching upper and lower spindles to rotate; S1240: The upper and lower spindles of the punch drive the upper and lower cams of the punch to rotate; S1250: The punching upper and lower cams drive the punching upper and lower connecting rods to move downward; S1260: The punching upper and lower connecting rods drive the punching gear box to move downward along the upper and lower bearing steels of the punching gear box; S1270: The punching gear box drives the punching rod to move downward, and the punching rod rotation motor starts at the same time; S1280: the punch rod rotating motor drives the punch rod rotating motor sprocket to rotate; S1290: The punch rod rotation motor sprocket drives the punch gear box sprocket to rotate; S12100: The punching gear box sprocket drives the punching rod gear to rotate; S12110: The punch rod gear drives the punch rod to rotate.
40. The bottling method according to claim 22, characterized in that: The step 1400 includes the following steps: S1410: The quantitative plate recovery motor starts to drive the quantitative plate recovery main shaft sprocket to rotate; S1420: The quantitative plate recovery spindle sprocket drives the quantitative plate recovery spindle to rotate; S1430: The quantitative plate recovery spindle drives the quantitative plate recovery cam to rotate; S1440: The quantitative plate recovery cam drives the quantitative plate recovery connecting rod to move downward; S1450: The quantitative plate recovery connecting rod drives the quantitative plate recoverer to move downward along the quantitative plate recovery bearing steel; S1460: After the quantitative plate recycler moves to the bottom of the quantitative plate subassembly under the guidance of the quantitative plate recycler guide rail, it starts to move upward; S1470: During the upward movement of the quantitative plate recoverer, the quantitative plate is clamped under the guidance of the guide rail of the quantitative plate recoverer, and the quantitative plate subassembly is lifted to the recovery position.
41. The bottling method according to claim 40, characterized in that The step 1460 includes the following steps: S1461: The quantitative plate recovery connecting rod moves downward, driving the quantitative plate recovery placement device aluminum block to move downward along the quantitative plate recovery bearing steel; S1462: while driving the aluminum block of the quantitative plate recovery placer to move downward, the quantitative plate recovery detacher contacts the guide rail of the quantitative plate recovery device and moves downward along the guide rail of the quantitative plate recovery device; S1463: When the quantitative plate recovery detacher moves downward along the quantitative plate recovery guide rail, the quantitative plate recovery detacher cannot rotate to ensure that the quantitative plate recovery aluminum bar is always separated from the quantitative plate sub-assembly during the downward movement; S1464: The aluminum bar of the quantitative plate recoverer moves to the bottom of the quantitative plate subassembly, stops, and starts to move upward.
42. The bottling method according to claim 40, characterized in that: The step 1470 includes the following steps: S1471: The quantitative plate recovery connecting rod moves upward, driving the quantitative plate recovery placement device aluminum block to move upward along the quantitative plate recovery bearing steel; S1472: while driving the aluminum block of the quantitative plate recovery placer to move upward, the quantitative plate recovery detacher contacts the guide rail of the quantitative plate recovery device and moves upward along the guide rail of the quantitative plate recovery device; S1473: When the quantitative plate recovery detacher moves upward along the quantitative plate recovery guide rail, the quantitative plate recovery detacher rotates counterclockwise to ensure that the quantitative plate recovery aluminum strip can clamp the quantitative plate subassembly; S1474: The aluminum bar of the quantitative plate recoverer clamps the quantitative plate subassembly and lifts the quantitative plate subassembly to the recovery position.
43. The bottling method according to claim 40, characterized in that: The process of performing step S1470 also includes the following steps: S1480: Use the quantitative plate recovery position sensor to detect the recovery position of the quantitative plate subassembly.
44. The bottling method according to claim 22, characterized in that: Step S1500 also includes the following steps: S1510: The floating joint of the quantitative plate return cylinder retracts, driving the quantitative plate return cylinder hook to retract along the quantitative plate return cylinder hook bearing steel; S1520: The quantitative plate return cylinder hook drives the quantitative plate return cylinder hook aluminum block to retract; S1530: The quantitative plate return cylinder hook aluminum block hooks the quantitative plate sub-component at the quantitative plate return position and pulls it to the return track; S1540: The quantitative plate subassembly returns to the quantitative plate placement position along the return track.
45. The bottling method according to any one of claims 22-31 or 33-44, characterized in that: After the quantitative plate subassembly is placed on the cultivation frame, it moves under the guidance of the lower quantitative plate guide rail, and when the quantitative plate subassembly is returned to the quantitative plate placement position, it returns under the guidance of the upper quantitative plate guide rail.
Citation Information
Patent Citations
Bottling equipment used in edible mushroom cultivation process
CN214628636U