A method for aligning and positioning multi-section precast concrete piles

By using the pile alignment positioning control device of multi-section concrete prefabricated piles in building pile foundation projects, the problems of poor weld quality and low construction efficiency caused by misalignment between piles are solved, and the accuracy of pile alignment is achieved and efficiency improvement.

CN112482380BActive Publication Date: 2025-02-14MCC TIANGONG GROUP TIANJIN CO LTD
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Patent Information

Application Number
CN202011310604.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-20
Publication Date
2025-02-14
Estimated Expiration
2040-11-20

AI Technical Summary

Technical Problem

In industrial and civil building pile foundation projects, the weld quality is often poor due to misalignment between piles during pile connection process of multi-section concrete prefabricated piles, and the traditional leveling and alignment methods are inefficient, which poses safety and quality hazards.

Method used

A control device for the alignment positioning of a multi-section concrete prefabricated pile connecting piles is adopted, including a long-force boom, a short-force boom, an inner wire sleeve, an upper alignment sleeve, a lower alignment sleeve and a pin, through which The coordination of components achieves accurate alignment and positioning of prefabricated piles.

Benefits of technology

The accuracy and efficiency of pile alignment are improved, and the potential risks of welding quality caused by failure are reduced, and the longitudinal axis between piles is improved on the same straight line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a method for aligning and positioning a multi-section concrete precast pile connection, and adopts a control device for aligning and positioning a multi-section concrete precast pile connection, which comprises: a long lever arm, a short lever arm, an inner thread sleeve, an upper alignment sleeve, a lower alignment sleeve and a pin, wherein one side of the long lever arm is connected with the inner thread sleeve, and the short lever arm is connected to the long lever arm through the inner thread sleeve, and is used to drive the precast pile to move; the upper alignment sleeve is connected to the side of the end of the precast pile of the upper section, and the lower alignment sleeve is connected to the side of the end of the precast pile of the lower section; the pin cooperates with the upper alignment sleeve and the lower alignment sleeve, and is used to fix the position of the precast pile of the upper section and the precast pile of the lower section. The beneficial effects of the present invention are simple operation, convenient use, and obvious use effect, and the efficiency of pile connection alignment is improved; it is easy to process, saves materials, is easy to carry with the pile driver, and can be repeatedly recycled; it is suitable for concrete precast piles of various pile diameters.
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Description

Technical Field

[0001] The invention belongs to the technical field of industrial and civil building pile foundation engineering construction, and in particular relates to a method for aligning and positioning multi-section concrete prefabricated pile connections. Background Art

[0002] In the existing field of industrial and civil construction pile foundation engineering construction technology, it is often encountered that the pile sinking depth is deep and multiple prefabricated piles need to be connected. The problem of poor weld quality caused by the misalignment between the piles often occurs. In addition, the construction period is long if the prefabricated piles are leveled and aligned only by their own weight or by pulling with wire ropes. Therefore, the pile head alignment problem is one of the important issues in the pile connection process. In the traditional pile connection alignment, the pile head is moved by wire rope through a winch, and then the operator uses a crowbar to adjust the pile head left and right. In this way, it is impossible to accurately align and position the piles during alignment. It is not easy to control the distance of the pile head during alignment. The alignment time is long, and even the welding of piles is started before they are completely aligned and there is still misalignment. The existence of the above problems often causes the longitudinal axes of the two piles to be not on the same straight line after the pile connection, and the quality of the welding cannot be guaranteed. There are quality risks. In serious cases, there is a risk of safety and quality accidents when the construction is adversely affected. Summary of the invention

[0003] The problem to be solved by the present invention is to provide a method for aligning and positioning multi-section precast concrete pile connections, which is particularly suitable for aligning and positioning precast concrete pile connections using a hammer-driven pile sinking method.

[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is: a method for aligning and positioning a multi-section concrete precast pile, adopting a pile aligning and positioning control device for connecting a multi-section concrete precast pile, the pile aligning and positioning control device for connecting a multi-section concrete precast pile comprises: a long lever arm, a short lever arm, an inner thread sleeve, an upper alignment sleeve, a lower alignment sleeve and a pin, one side of the long lever arm is connected with the inner thread sleeve, the short lever arm is connected to the long lever arm through the inner thread sleeve, and is used to drive the precast pile to move;

[0005] The upper alignment sleeve is connected to the side of the end of the precast pile in the upper section, and the lower alignment sleeve is connected to the side of the end of the precast pile in the lower section;

[0006] The pin cooperates with the upper alignment sleeve and the lower alignment sleeve to fix the positions of the precast piles of the upper section and the precast piles of the lower section;

[0007] The method for aligning and positioning multi-section precast concrete piles comprises the following steps:

[0008] S1: Connect the upper aligning sleeve to the side of the end of the precast pile in the upper section, and connect the lower aligning sleeve to the side of the head of the precast pile in the lower section; the distance between the upper aligning sleeve and the end of the precast pile in the upper section is equal to the distance between the lower aligning sleeve and the end of the precast pile in the lower section; the distance between the upper aligning sleeve and the lower aligning sleeve and one side of the precast pile is equal;

[0009] S2: Determine the spacing between the short lever arms arranged in pairs according to the cross-sectional width of the precast piles required for construction, and connect the short lever arms to the inner thread sleeves of corresponding spacing;

[0010] S3: moving the long lever arm to clamp the short lever arm arms arranged in pairs on both sides of the upper section of the precast pile to be aligned;

[0011] S4: rotating the long lever arm to make the upper alignment sleeve and the lower alignment sleeve coaxial, and then inserting the pin into the upper alignment sleeve and the lower alignment sleeve;

[0012] S5: Using the pin as a rotation axis, continue to rotate the long lever in a clockwise or counterclockwise direction until the pile edges and pile corners of the precast pile in the upper section and the precast pile in the lower section are completely aligned;

[0013] S6: Spot-welding and fixing the steel plate at the head of the precast pile to prevent the precast pile from shifting due to stress after the pin is taken out, taking out the pin, and removing the upper alignment sleeve and the lower alignment sleeve.

[0014] Furthermore, the distance between the upper aligning sleeve and the end of the precast pile in the upper section is equal to the distance between the lower aligning sleeve and the end of the precast pile in the lower section.

[0015] Furthermore, the upper alignment sleeve and the lower alignment sleeve are equidistant from one side of the precast pile.

[0016] Furthermore, the pin penetrates and is connected to the interior of the upper alignment sleeve and the interior of the lower alignment sleeve.

[0017] Furthermore, the bottom of the lower portion is aligned with the sleeve and is closed to prevent the pin from falling off.

[0018] Furthermore, a plurality of groups of the inner thread sleeves are provided on one side of the long lever arm, and the inner thread sleeves are threadedly connected to one end of the short lever arm.

[0019] Furthermore, the short lever arms are arranged in pairs, and the distance between the short lever arms arranged in pairs is determined according to the cross-sectional width of the precast piles, so as to limit the positions of the precast piles.

[0020] The above technical solution has the following advantages:

[0021] 1. Simple operation, easy to use, and effective, improving the efficiency of pile alignment;

[0022] 2. Easy to process, save materials, easy to carry with the pile driver, and can be reused;

[0023] 3. Suitable for precast concrete piles of various pile diameters;

[0024] 4. Improve the accuracy of pile alignment, reduce the risk of welding quality caused by misalignment, and ensure quality and increase efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 It is an overall construction schematic diagram of an embodiment of the present invention.

[0027] In the figure:

[0028] 1. Long lever arm 2. Short lever arm 3. Internal thread sleeve

[0029] 4. Upper alignment sleeve 5. Lower alignment sleeve 6. Pin

[0030] 7. Precast piles DETAILED DESCRIPTION

[0031] The present invention will be further described below in conjunction with embodiments and drawings:

[0032] In one embodiment of the present invention, Figure 1-2 As shown, a device for controlling the alignment and positioning of a multi-section precast concrete pile connection includes: a long lever arm 1, a short lever arm 2, an inner thread sleeve 3, an upper alignment sleeve 4, a lower alignment sleeve 5 and a pin 6. The inner thread sleeve 3 is welded on one side of the long lever arm 1, and the short lever arm 2 is connected to the long lever arm 1 through the inner thread sleeve 3.

[0033] The upper alignment sleeve 4 is connected to the side of the head of the upper precast pile, and the lower alignment sleeve 5 is connected to the side of the head of the lower precast pile; the pin 6 cooperates with the upper alignment sleeve 4 and the lower alignment sleeve 5 to fix the positions of the upper precast pile 7 and the lower precast pile 7, thereby achieving the effect of precise positioning.

[0034] like Figure 1-2As shown, the long lever arm 1 is a carbon steel round tube. In this embodiment, an inner thread sleeve 3 is welded on one side of the long lever arm 1 near the middle, wherein the inner thread sleeve 3 is arranged in pairs. In this embodiment, two groups are arranged, a total of three pairs of inner thread sleeves 3, which can simultaneously meet the needs of aligning and positioning concrete precast piles 7 of various pile diameters. As an alternative. The number of inner thread sleeves 3 can be increased to adapt to concrete precast piles 7 of different pile diameters in a wider range. The short lever arm 2 is threadedly connected to the inner thread sleeve 3 and connected to the long lever arm 1 through the inner thread sleeve 3; wherein the short lever arm 2 is arranged in pairs, and the inner thread sleeve 3 at the required position is determined according to the cross-sectional width of the precast pile. The short lever arm 2 is threadedly connected to the inner thread sleeve 3 to limit the position of the upper section of the precast pile 7 required for the pile connection, so that it is just stuck on both sides of the precast pile 7.

[0035] like Figure 2 As shown, the upper alignment sleeve 4 is spot welded on the side of the head of the upper precast pile 7, and the lower alignment sleeve 5 is spot welded on the side of the head of the lower precast pile 7. The distance between the upper alignment sleeve 4 and the end of the upper precast pile 7 is equal to the distance between the lower alignment sleeve 5 and the end of the lower precast pile 7. The distance between the upper alignment sleeve 4 and the lower alignment sleeve 5 and one side of the precast pile 7 is equal, which can realize standardized and mass construction.

[0036] Figure 2 The inner diameters of the upper alignment sleeve 4 and the lower alignment sleeve 5 shown in the figure match the diameters of the pin 6, and the pin 6 penetrates and is connected to the interior of the upper alignment sleeve 4 and the interior of the lower alignment sleeve 5. At the same time, the bottom of the lower alignment sleeve 5 is closed, so that the pin 6 is just clamped with the interior of the lower alignment sleeve 5 to prevent the pin 6 from falling. By cooperating with the pin 6, the upper alignment sleeve 4 and the lower alignment sleeve 5, a good positioning effect is achieved, and the connection between the upper prefabricated pile 7 and the lower prefabricated pile 7 is achieved, so that the upper prefabricated pile 7 and the lower prefabricated pile 7 will not produce longitudinal displacement, and can only be rotated by the pin 6. The alignment and connection between the upper prefabricated pile 7 and the lower prefabricated pile 7 can be completed by rotation, and the longitudinal axes of the two prefabricated piles 7 after the connection are in the same straight line.

[0037] The working process of an embodiment of the present invention:

[0038] S1: spot weld the upper aligning sleeve 4 to the side of the head of the upper precast pile, and spot weld the lower aligning sleeve 5 to the side of the head of the lower precast pile, ensuring that the distance between the upper aligning sleeve 4 and the end of the upper precast pile 7 and the distance between the lower aligning sleeve 5 and the end of the lower precast pile 7 are equal; the distance between the upper aligning sleeve 4 and the lower aligning sleeve 5 and one side of the precast pile 7 are equal;

[0039] S2: Determine the spacing between the short lever arms 2 arranged in pairs according to the cross-sectional width of the prefabricated piles 7 to be constructed, and connect the short lever arms 2 to the inner thread sleeves 3 of the corresponding spacing;

[0040] S3: moving the long lever arm 1 to clamp the short lever arm 2 arranged in pairs on both sides of the upper precast pile to be aligned;

[0041] S4: Rotate the long lever arm 1 so that the upper aligning sleeve 4 and the lower aligning sleeve 5 are coaxial, and then insert the pin 6 into the upper aligning sleeve 4 and the lower aligning sleeve 5;

[0042] S5: Using the pin 6 as the rotation axis, continue to rotate the long lever arm 1 in a clockwise or counterclockwise direction until the pile edges and pile angles of the upper precast pile 7 and the lower precast pile 7 are completely aligned;

[0043] S6: Spot weld the steel plate at the head of the precast pile 7 to prevent the precast pile 7 from shifting due to stress after the pin 6 is taken out. Take out the pin 6 and remove the upper alignment sleeve 4 and the lower alignment sleeve 5.

[0044] Through the above technical scheme, the connection of the precast concrete piles 7 can be completed easily, accurately and conveniently, the requirements for the construction site are low, the material production and assembly operations are simple, and it can be used in a turnover manner. At the same time, it is convenient to carry with the pile driver. Multiple sets of short lever arms 2 are matched with the inner thread sleeve 3, which is suitable for the alignment and positioning of the concrete precast piles with various pile diameters, greatly improving the construction efficiency of the pile connection and alignment, and is suitable for popularization and use.

[0045] The embodiments of the present invention are described in detail above, but the contents described are only preferred embodiments of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A method for aligning and positioning multi-section precast concrete piles, characterized in that: A device for aligning and positioning a multi-section concrete precast pile connection is used, and the device comprises: a long lever arm, a short lever arm, an inner thread sleeve, an upper alignment sleeve, a lower alignment sleeve and a pin. One side of the long lever arm is connected to the inner thread sleeve, and the short lever arm is connected to the long lever arm through the inner thread sleeve, so as to drive the precast pile to move; the upper alignment sleeve is connected to the side of the end of the precast pile in the upper section, and the lower alignment sleeve is connected to the side of the end of the precast pile in the upper section. The alignment sleeve is connected to the side of the end of the precast pile in the lower section; the pin cooperates with the upper alignment sleeve and the lower alignment sleeve to fix the positions of the precast pile in the upper section and the precast pile in the lower section; a plurality of groups of inner thread sleeves are arranged on one side of the long lever arm, and the inner thread sleeve is threadedly connected to one end of the short lever arm; the short lever arm is arranged in pairs, and the distance between the short lever arm arranged in pairs is determined according to the cross-sectional width of the precast pile, so as to limit the position of the precast pile; The method for aligning and positioning multi-section precast concrete piles comprises the following steps: S1: Connect the upper aligning sleeve to the side of the end of the precast pile in the upper section, and connect the lower aligning sleeve to the side of the head of the precast pile in the lower section; the distance between the upper aligning sleeve and the end of the precast pile in the upper section is equal to the distance between the lower aligning sleeve and the end of the precast pile in the lower section; the distance between the upper aligning sleeve and the lower aligning sleeve and one side of the precast pile is equal; S2: Determine the spacing between the short lever arms arranged in pairs according to the cross-sectional width of the precast piles required for construction, and connect the short lever arms to the inner thread sleeves of corresponding spacing; S3: moving the long lever arm to clamp the short lever arm arms arranged in pairs on both sides of the upper section of the precast pile to be aligned; S4: rotating the long lever arm to make the upper alignment sleeve and the lower alignment sleeve coaxial, and then inserting the pin into the upper alignment sleeve and the lower alignment sleeve; S5: Using the pin as a rotation axis, continue to rotate the long lever in a clockwise or counterclockwise direction until the pile edges and pile corners of the precast pile in the upper section and the precast pile in the lower section are completely aligned; S6: Spot-welding and fixing the steel plate at the head of the precast pile to prevent the precast pile from shifting due to stress after the pin is taken out, taking out the pin, and removing the upper alignment sleeve and the lower alignment sleeve.

2. A method for aligning and positioning multi-section precast concrete piles according to claim 1, characterized in that: The distance between the upper aligning sleeve and the end of the precast pile in the upper section is equal to the distance between the lower aligning sleeve and the end of the precast pile in the lower section.

3. A method for aligning and positioning multi-section precast concrete piles according to claim 1 or 2, characterized in that: The upper aligning sleeve and the lower aligning sleeve are equidistant from one side of the precast pile.

4. The method for aligning and positioning multi-section precast concrete piles according to claim 1, characterized in that: The pin penetrates and is connected to the interior of the upper alignment sleeve and the interior of the lower alignment sleeve.

5. A method for aligning and positioning multi-section precast concrete piles according to claim 1 or 4, characterized in that: The bottom of the lower alignment sleeve is closed to prevent the pin from falling off.

Citation Information

Patent Citations

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