Device for film covering of concrete pier
By designing a device including a box, annular shell and annular ring, the power source and transmission mechanism are used to realize automatic coating and tight winding of the film, the problem of inconvenient use and different heights in the prior art is solved. Reduces cost of use and improves coating quality.
Patent Information
- Application Number
- CN202011376933.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-30
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2040-11-30
AI Technical Summary
The existing film covering devices for concrete pier columns are inconvenient to use, and pier columns of different heights require different types of equipment for coating, resulting in high cost of use and poor coating quality.
A device including a box, an annular shell and an annular ring is designed. The box is driven to rotate along the annular ring around the concrete pier column through a power source, and combined with a transmission mechanism and a stepper motor to realize automatic coating and tight winding of the film.
This device solves the problem of inconvenient use in the prior art, can be applied to concrete pier columns of different heights, without replacing equipment, reduces the cost of use, and can be tightly wound during the coating process, improving the coating quality.
Smart Images

Figure CN112554065B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of piers, and in particular relates to a device for film covering of concrete piers. Background Art
[0002] The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.
[0003] Concrete piers are a kind of component commonly used in various road and bridge constructions. They use a large amount of concrete to cast into the shape of a column. Due to the physical properties of concrete, it requires a long construction period and certain subsequent maintenance to take shape. At present, the most commonly used maintenance method is drip irrigation film maintenance. After demolding, a layer of film is coated on the surface of the pier. The film coating operation is generally performed manually. Generally, the operator stands in the bucket to operate, and the bucket will swing back and forth in the air, resulting in unqualified quality of the covering film, or an operating platform is set along the height direction of the pier. During the construction process, the personnel carry out construction in a fixed construction direction (generally from top to bottom). The inventor believes that the manual film coating operation is obviously unsafe, and the efficiency cannot be guaranteed to be too low.
[0004] However, the devices for coating disclosed in the prior art require different types of equipment to coat concrete piers of different heights, which is not convenient to use. Summary of the invention
[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a device for covering concrete piers with film, which solves the problem that the existing devices for covering concrete piers with film are inconvenient for people to use. Concrete piers of different heights can be covered with film without the need to use different types of equipment, thereby reducing the cost of use. When covering the concrete piers, the film can be tightly wrapped without affecting the quality of the covering.
[0006] In order to achieve the above object, the present invention is implemented through the following technical solutions:
[0007] The technical solution of the present invention provides a device for covering concrete piers with film, comprising a box, an annular shell and an annular ring, the annular shell is used to accommodate the concrete pier, the annular shell is also coaxially connected with the annular ring, and the box is connected to the annular ring; a transmission mechanism is provided between the box and the annular ring, and a power source connected to the transmission mechanism is provided in the box to drive the box to rotate along the annular ring around the concrete pier; the side of the box close to the concrete pier is also connected to a film pulling shaft for pulling the film.
[0008] When the present invention is used for coating, the device is first assembled with the lifting device, and then the annular shell is lifted and sleeved on the surface of the concrete pier main body, the annular shell is lowered to the bottom of the concrete pier main body, and then the film roll is sleeved on the film-pulling shaft, and then the shielding plate is fixed on the film-pulling shaft, and the film roll is connected to the concrete pier main body, and then the speed of the stepper motor is set by the external controller and the motor speed regulator, and the stepper motor is driven by the external controller. The stepper motor drives the rotating shaft to start rotating through the bearing seat, and the rotating shaft drives the gear to start rotating. The gear rotates in the annular ring through the teeth, so that it drives the box to rotate, and at the same time, the box drives the slider to slide in the annular slide groove through the groove, and then drives the film roll to wrap the surface of the concrete pier main body through the support plate, the fixed plate, the cross roller bearing and the film-pulling shaft. While the film is being wrapped, the annular shell is lifted upward by the external lifting device, so that it can coat the entire concrete pier main body.
[0009] The beneficial effects of the technical solution of the present invention are as follows:
[0010] 1) The present invention solves the problem that the existing film covering device for concrete piers is inconvenient for people to use. Automatic film covering can be achieved by driving with a power source, and concrete piers of different heights can be covered without using different types of equipment, thereby reducing the use cost. When covering the concrete pier, the film can be tightly wound without affecting the quality of the film covering.
[0011] 2) In the present invention, by setting a bearing seat, the rotation of the rotating shaft is stabilized when in use, which solves the problem of shaking of the rotating shaft when in use; by setting a mounting plate, the stepper motor is fixed and stabilized when in use, which solves the problem of falling off of the stepper motor when in use; by setting an annular groove and a slider, the sliding of the groove and the box body is stabilized when in use, which solves the problem of unstable sliding of the groove and the box body when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0013] Figure 1 A schematic diagram of the device structure of one or more embodiments of the present invention;
[0014] Figure 2 A cross-sectional view of an annular ring, teeth and a housing structure according to one or more embodiments of the present invention;
[0015] Figure 3 A top view of an annular ring structure according to one or more embodiments of the present invention.
[0016] In the figure: 1. annular shell; 2. concrete pier body; 3. annular ring; 4. box; 5. groove; 6. teeth; 7. mounting plate; 8. stepper motor; 9. motor speed regulator; 10. rotating shaft; 11. gear; 12. fixing block; 13. lifting ear; 14. bearing seat; 15. support plate; 16. fixing plate; 17. cross roller bearing; 18. film pulling shaft; 19. shielding plate; 20. annular slide groove; 21. slider.
[0017] In order to show the positions of various parts, the distances or sizes between them are exaggerated and the schematic diagram is for reference only. DETAILED DESCRIPTION
[0018] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0019] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof;
[0020] For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, they only indicate that they are consistent with the up, down, left and right directions of the drawings themselves, and do not limit the structure. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.
[0021] Terminology explanation section: The terms "install", "connect", "connect", "fixed" and the like in the present invention should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0022] As introduced in the background technology, in view of the deficiencies in the prior art, the purpose of the present invention is to provide a grouting plugging device and method, which uses an expansion body similar to a capsule to close the channel, and the actual working length of the expansion body is relatively long, so that one expansion body can be used to completely block the grouting channel.
[0023] Example 1
[0024] In a typical embodiment of the present invention, this embodiment discloses a device for film covering of concrete piers, comprising an annular shell 1, an annular ring 3 and a box body 4, the surface of the concrete pier body 2 is located in the inner cavity of the annular shell 1, the annular shell 1 comprises an outer ring shell, an inner ring shell, a top surface and a bottom surface, the outer ring shell is located outside the inner ring shell, the top ends of the outer ring shell and the inner ring shell are connected to the top surface, and the bottom ends are connected to the bottom surface, such as Figure 1 As shown, the inner edge of the outer ring housing is connected to an annular ring 3, a groove 5 is provided on one side of the box body 4 close to the annular ring 3, the inner edge of the annular ring 3 penetrates into the inner cavity of the box body 4 and is fixedly connected with teeth 6, that is: an opening is provided at the groove of the box body 4, and the teeth set on the outer edge of the annular ring pass through the opening and mesh with the gear; the top of the inner cavity of the box body 4 is fixedly connected to a mounting plate 7, the bottom of the mounting plate 7 is fixedly connected to a stepper motor 8, the front of the stepper motor 8 is fixedly connected to a motor speed regulator 9, the output end of the stepper motor 8 is fixedly connected to a rotating shaft 10, the surface of the rotating shaft 10 is sleeved with a gear 11, and the gear 11 meshes with the inner side of the teeth 6. By providing the mounting plate 7, the stepper motor 8 is fixed and stabilized when in use, and the problem of the stepper motor 8 falling off when in use is solved.
[0025] It can be understood that the teeth 6 in this embodiment actually form an inner gear ring together with the annular ring.
[0026] The tops of both sides of the annular housing 1 are fixedly connected with fixing blocks 12 , and the tops of the fixing blocks 12 are fixedly connected with lifting ears 13 .
[0027] A bearing seat 14 is sleeved on the bottom of the rotating shaft 10, and the bottom of the bearing seat 14 is fixedly connected to the bottom of the inner cavity of the box body 4. By setting the bearing seat 14, the rotation of the rotating shaft 10 is stabilized when in use, solving the problem of shaking of the rotating shaft 10 when in use.
[0028] A support plate 15 is fixedly connected to one side of the box body 4 close to the concrete pier, a fixing plate 16 is fixedly connected to the bottom of the support plate 15 close to the concrete pier, and a cross roller bearing 17 is fixedly connected to the top of the fixing plate 16. By arranging an annular slide groove 20 and a slider 21, the groove 5 and the box body 4 are ensured to slide stably when in use, thereby solving the problem of unstable sliding of the groove 5 and the box body 4 when in use.
[0029] More specifically, the support plate 15 and the fixing plate 16 are vertically arranged and connected in an L-shape to facilitate installation of the rolled film.
[0030] The cross roller bearing 17 is sleeved with a film drawing shaft 18, and the top of the film drawing shaft 18 is threadedly connected with a shielding plate 19. It can be understood that when in use, the grinding shaft 18 passes through the film that has been rolled up, and then the shielding plate 19 is connected to prevent the film from being displaced.
[0031] Bolts are provided on both sides of the bottom of the mounting plate 7 , and the tops of the bolts penetrate through the top of the mounting plate 7 and are fixedly connected to the top of the inner cavity of the box body 4 .
[0032] Annular grooves 20 are provided at the top and bottom of the annular ring 3, and a slider 21 is slidably connected to the inner cavity of the annular groove 20, and the outer side of the slider 21 is fixedly connected to the top and bottom of the inner cavity of the groove 5. By arranging the annular shell 1, the concrete pier column body 2, the annular ring 3, the box body 4, the groove 5, the teeth 6, the mounting plate 7, the stepping motor 8, the motor speed regulator 9, the rotating shaft 10, the gear 11, the fixed block 12, the ear 13, the bearing seat 14, the support plate 15, the fixed plate 16, the cross roller bearing 17, the film pulling shaft 18, the baffle plate 19, the annular groove 20 and the slider 21, the mutual cooperation achieves the advantage of convenient use, solves the problem that the existing concrete pier column film covering device is inconvenient to use, can be used for coating concrete piers of different heights, does not need to use different types of equipment, reduces the use cost, and can be tightly wound when coating the concrete pier without affecting the coating quality.
[0033] When in use, first assemble it with the external lifting device through the lifting ear 13 and the fixing block 12, then lift the annular shell 1 through the lifting ear 13 and the fixing block 12, and put it on the surface of the concrete pier column body 2. After completion, lower the annular shell 1 to the bottom, then put the film roll on the film pulling shaft 18, and then fix the baffle plate 19 on the film pulling shaft 18, and connect the film roll to the concrete pier column body 2, and then set the speed of the stepper motor 8 through the external controller and the motor speed regulator 9. After completion, the stepper motor 8 is driven by the external controller, and the stepper motor 8 drives the rotating shaft 10 to start rotating through the bearing seat 14, and the rotating shaft 10 drives the gear 11 to start rotating, and the gear 11 rotates in the annular ring 3 through the teeth 6, so that The box body 4 is driven to rotate, and at the same time, the box body 4 drives the slider 21 to slide in the annular slide groove 20 through the groove 5, and then drives the film roll to wrap the surface of the concrete pier column body 2 through the support plate 15, the fixed plate 16, the cross roller bearing 17 and the film pulling shaft 18. While the film is being wrapped, the annular shell 1 is lifted upward by an external lifting device, so that it can cover the entire concrete pier column body 2 with a film, achieving the advantage of being convenient for people to use, solving the problem that the existing concrete pier column film covering device is inconvenient for people to use, and can cover concrete piers of different heights without using different types of equipment, reducing the cost of use, and can be tightly wrapped when covering the concrete pier without affecting the quality of the film.
[0034] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field, which is common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in this embodiment. The peripheral controller mentioned in the specification can control the electrical components mentioned in this article, and the peripheral controller is a conventional known device.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for membrane covering of concrete piers, characterized in that: It includes a box body, an annular shell and an annular ring. The annular shell is used to accommodate the concrete pier column. The annular ring is coaxially connected inside the annular shell. The box body is connected to the annular ring. A transmission mechanism is provided between the box body and the annular ring. A power source connected to the transmission mechanism is provided inside the box body to drive the box body to rotate along the annular ring around the concrete pier column. A film pulling shaft for pulling a film is also connected to one side of the box body close to the concrete pier column. The transmission mechanism includes teeth fixed to the inner edge of the annular ring, the power source is connected to the gear, and the gear is meshed with the teeth; The top of the inner cavity of the box body is fixedly connected with a mounting plate, the bottom of the mounting plate is fixedly connected with a stepper motor as a power source, the bottom of the rotating shaft of the stepper motor is sleeved with a bearing seat, and the bearing seat is fixedly connected with the bottom of the inner cavity of the box body; Bolts are arranged on both sides of the mounting plate, and the tops of the bolts penetrate through the top of the mounting plate and are fixedly connected to the top of the inner cavity of the box.
2. The device for membrane covering of concrete piers according to claim 1, characterized in that: A groove is provided on one side of the box body close to the annular ring, and the annular ring is engaged in the groove.
3. The device for membrane covering of concrete piers as claimed in claim 2, characterized in that: An opening is arranged at the groove of the box body, and teeth arranged at the outer edge of the annular ring pass through the opening to mesh with the gear.
4. The device for membrane covering of concrete piers according to claim 1, characterized in that: The top of the annular shell is fixedly connected with a fixing block, and the top of the fixing block is fixedly connected with a lifting ear.
5. The device for membrane covering of concrete piers according to claim 1, characterized in that: The side of the box body close to the concrete pier is fixedly connected to the support plate, the bottom of the support plate close to the concrete pier is fixedly connected to the fixing plate, the top of the fixing plate is fixedly connected to a cross roller bearing, and the cross roller bearing is sleeved with a film pulling shaft.
6. The device for membrane covering of concrete piers according to claim 5, characterized in that: The top of the film-drawing shaft is detachably connected to a shielding plate.
7. The device for membrane covering of concrete piers according to claim 1, characterized in that: The top and the bottom of the annular ring are both provided with an annular sliding groove, and the annular sliding groove is slidably connected with a sliding block, and the sliding block is used for fixing and connecting the box body.
Citation Information
Patent Citations
Pier film covering device
CN111455861A
Pier stud maintenance film covering device and pier stud maintenance construction device
CN210086079U
Device for covering concrete pier column with thin film
CN214328542U